Search results

Copper-graphite (Cu/C) is a type of seal material that has been widely used in liquid rocket engines and with normal metal pairs, has a high wear rate under liquid oxygen lubrication. In this study, bearing steel disks were subjected to a high-temperature oxidization and phosphating progress to create an oxidized tricresyl phosphating film (OTCP) film, using tricresyl phosphate (TCP) as the phosphating solvent. It is hoped that the surface wear rate and friction coefficient can be reduced by this method.

This study aim to form an anti-wear film on the surface of bearing steel, which can significantly improve the lubrication performance of Cu/C and bearing steel. The surfaces of bearing steel disks were dried to remove surface water and then put on a heating plate with a magnetic stirrer and a blue glazed oxide film obtained by heating the disks in the air at 200°C for 1 h. To create the OTCP film, bearing steel disks with a blue glazed oxide film were cleaned ultrasonically three times in ethanol and then placed in baths of TCP. After heating for 2 h at 120°C, excess TCP liquid was removed from the disks using ethanol, leaving an OTCP film on the disk surface.

It was found that steel coated with an OTCP film demonstrated better tribological performance (lower coefficient of fiction and wear rate) when pairing with Cu/C than either oxidized or untreated bearing steel. Additional chemical reactions occur when the oxide disk is immersed in TCP and the FePO₄ film is formed after heating. Additionally, the OTCP film coated steel displayed good corrosion resistance, as confirmed by electrochemical corrosion tests. This finding demonstrates the potential for this process in the aerospace industry.

The preparation of OTCP films via high-temperature oxidization and phosphating of bearing steel was demonstrated, with the tribological properties of the OTCP film being investigated alongside those of the original surface and an oxidized film surface. The fabrication of OTCP films is easily scaled up and exhibits significant advantages as a new technology for applications in mechanical contact seal lubrication.

The purpose of this paper is to investigate the influence of binder effect on tribological behavior of brake friction composite materials: a case study of phenolic resin modified by N-Methylaniline.

Four different friction materials have been fabricated by varying modified phenolic resin content. The samples were prepared by the conventional powder metallurgy methods following ball milling, mixing, pre-forming, hot pressing and post-curing processes. Thermogravimetric analysis was used to determination of the degradation mechanism of organic components and study of thermal stability of the samples. A friction test was carried out in dry conditions using a vertical tribometer. Analysis of worn surfaces was performed using a scanning electron microscope.

The experimental results revealed that the sample containing 25 Wt.% phenolic resin has good mechanical and thermal properties with stable friction characteristics.

This paper presents the effect of N-methylaniline modified phenolic resin on friction composites to improve tribological performance by its thermal properties.

This work aims to investigate the direct production of electrical discharge machining (EDM) electrodes by means of the selective laser sintering (SLS) technique using a new non-conventional metal-matrix composite material (TiB₂-CuNi). The influence and optimization of the main SLS parameters on the densification behavior and porosity is experimentally studied. EDM experiments are also performed to evaluate the electrodes performance.

The new EDM electrode material used was a powder system composed of TiB₂ and CuNi. Making use of a designed systematic experimental methodology, the effects of layer thickness, laser scan speed and scan line spacing were optimized, where aspects such as densification behavior, porosity and surface morphology of the samples were analyzed through microstructural and surface analysis. EDM experiments were conducted under three different regimes in order to observe the electrodes behavior and performance. The results were compared with copper powder electrodes manufactured by SLS and EDMachined under the same conditions.

The experimental results showed that the direct SLS manufacturing of composite electrodes is feasible and promising. The laser scan speed has a high effect on the densification behavior of the samples, while the effect of scan line spacing on the porosity is more visible when the overlapping degree is considered. Surface morphology was not affected by the scan line spacing, whereas balling phenomenon was reported, regardless of the scan line spacing. The EDM results showed that the TiB₂-CuNi electrodes had a much superior performance than the copper powder electrodes made by SLS, regardless of the EDM regime applied.

Generally, the machine tool itself promotes some restrictions to the SLS process optimization. It is normally attributed to the characteristics of the laser type and the amount of energy that can be delivered to the powder bed. The present investigation could not cover all the optimization potential involved with the studied material due to limitations of the SLS machine tool used.

Significant results on the direct SLS manufacturing of a new non-conventional composite material, which has a great technological potential to be used as an EDM electrode material, are presented. Valuable guidelines are given in regard to the SLS optimization of TiB₂-CuNi material and its performance as an EDM electrode. This work also provides a systematic methodology designed to be applied to the SLS process to produce EDM electrodes.

A method extensively used in the production of optically flat and finely finished surfaces is that of lapping the surface upon a plate using a loose abrasive mixed into a slurry form with a carrying fluid. If the surfaces finished in this way are in continuous or intermittent sliding contact, it is the author's opinion that any abrasives retained in their surfaces will affect surface wear. This paper reported on some exploratory work to indicate the degree of embedment of abrasive in certain materials lapped by hand.

This paper aims to reveal the effects of the copper third body on different copper matrix friction materials with a novel experimental way called “exogenous powder.”

An accurate adding device of exogenous copper powder was designed to control the flow rate. The tribological properties with and without exogenous copper powder were investigated by a pin-on-disc tribometer during dry sliding.

Experimental results indicate that the Cu addition tends to increase the friction coefficient. For pure Cu material, the exogenous copper third body exhibits poor fluidity on the friction surface, causing serious adhesive wear on the friction interface. For the Cu 90% + 10% Gr material, the plasticity of exogenous copper powder may intensify the deformation of the third body of the surface, presenting layered accumulation distribution. For the pure Cu and Cu 95% + 5% SiO₂ material, the Cu addition makes the composition and density of the third body uneven in the direction of depth.

The role of the copper component on different materials is revealed from a new perspective, and the relationship between the third body structure and the friction properties is explored.

Describes the requirements for biodegradability, defines the different terms and lists the various tests used. Outlines how greases can cause pollution. Details the main primary biodegradability test for lubricants and how to formulate greases to optimize breakdown in the environment and still lubricate well. Gives examples of commercial biodegradable greases.

Two major factors have contributed to the evolution of electrical discharge machining (EDM) from a toolroom to a production process. Firstly, the aircraft industry had a requirement for the high‐volume manufacture of precision components using the “exotic”, difficult‐to‐machine materials such as Hastelloy, Nimonics, titanium, etc. Secondly, advanced innovative systems developed by Amchem Co. Ltd., Sileby. Leicestershire, provided the capability of high productivity, with economies in space and manpower.

A non‐contact infrared temperature sensor was used to monitor the temperature–time relation of a point on the powder bed during laser sintering. The results were translated into a temperature–distance relation of the monitored spot with respect to its distance from the laser beam. The effect of particle size of polycarbonate (PC) powder on the temperature–distance relation was studied. The maximum temperature attained at the monitored spot was found to increase with decreasing size of the PC particles. The phenomenon was probably caused by the higher packing density of the smaller particles, and more laser energy was absorbed near the powder bed surface. The temperature–distance relations of some common additives such as graphite, quartz, silica and talc were also studied, and graphite was found to give the highest temperature distribution. PC/graphite composite powders were blended and sintered under similar conditions. The surface temperature of the powder bed increased greatly with the addition of a small amount (up to 2 per cent) of graphite powder. The result was attributed to the higher absorptance of CO₂ laser energy by the graphite powder.