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Article
Publication date: 3 November 2023

Arun G. Nair, Tide P.S. and Bhasi A.B.

The mixing of fuel and air plays a pivotal role in enhancing combustion in supersonic regime. Proper mixing stabilizes the flame and prevents blow-off. Blow-off is due to the…

Abstract

Purpose

The mixing of fuel and air plays a pivotal role in enhancing combustion in supersonic regime. Proper mixing stabilizes the flame and prevents blow-off. Blow-off is due to the shorter residence time of fuel and air in the combustor, as the flow is in supersonic regime. The flame is initiated in the local subsonic region created using a flameholder within the supersonic combustor. This study aims to design an effective flameholder which increases the residence time of fuel in the combustor allowing proper combustion preventing blow-off and other instabilities.

Design/methodology/approach

The geometry of the strut-based flameholder is altered in the present study to induce a streamwise motion of the fluid downstream of the strut. The streamwise motion of the fluid is initiated by the ramps and grooves of the strut geometry. The numerical simulations were carried out using ANSYS Fluent and are validated against the available experimental and numerical results of cold flow with hydrogen injection using plain strut as the flameholder. In the present study, numerical investigations are performed to analyse the effect on hydrogen injection in strut-based flameholders with ramps and converging grooves using Reynolds-averaged Navier–Stokes equation coupled with Menter’s shear stress transport k-ω turbulence model. The analysis is done to determine the effect of geometrical parameters and flow parameter on the flow structures near the base of the strut where thorough mixing takes place. The geometrical parameters under consideration include the ramp length, groove convergence angle, depth of the groove, groove compression angle and the Mach number. Two different strut configurations, namely, symmetric and asymmetric struts were also studied.

Findings

Higher turbulence and complex flow structures are visible in asymmetric strut configuration which develops better mixing of hydrogen and air compared to symmetric strut configuration. The variation in the geometric parameters develop changes in the fluid motion downstream of the strut. The fluid passing through the converging grooves gets decelerated thereby reducing the Mach number by 20% near the base of the strut compared to the straight grooved strut. The shorter ramps are found to be more effective, as the pressure variation in lateral direction is carried along the strut walls downstream of the strut increasing the streamwise motion of the fluid. The decrease in the depth of the groove increases the recirculation zone downstream of the strut. Moreover, the increase in the groove compression angle also increases the turbulence near the base of the strut where the fuel is injected. Variation in the injection port location increases the mixing performance of the combustor by 25%. The turbulence of the fuel jet stream is considerably changed by the increase in the injection velocity. However, the change in the flow field properties within the flow domain is marginal. The increase in fuel mass flow rate brings about considerable change in the flow field inducing stronger shock structures.

Originality/value

The present study identifies the optimum geometry of the strut-based flameholder with ramps and converging grooves. The reaction flow modelling may be performed on the strut geometry incorporating the design features obtained in the present study.

Details

Aircraft Engineering and Aerospace Technology, vol. 96 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 31 July 2009

Valerio Giuliani, Ronald J. Hugo and Peihua Gu

The purpose of this paper is to provide a flexible tool to predict the particle temperature distribution for traditional laser applications and for the most recent diode laser…

Abstract

Purpose

The purpose of this paper is to provide a flexible tool to predict the particle temperature distribution for traditional laser applications and for the most recent diode laser processes. In the past few years, surface processing and rapid prototyping applications have frequently implemented the use of powder delivery nozzles and high power fibre‐coupled diode lasers with highly convergent laser beams. Owing to the complexity and variety of the process parameters involved in this technology, mathematical models are necessary to understand and predict the deposition behaviour. Modeling the dynamics of the melting pool and the particle temperature distribution is critical for achieving a good deposition quality.

Design/methodology/approach

This study focuses on the development of mathematical models to predict the particle temperature distribution over the melting pool. An analytical and a numerical solution are proposed for two cases of laser intensity distribution: top hat and Gaussian.

Findings

The results show that a more vertical position of powder delivery nozzle will lead to a higher and more uniform particle temperature distribution, in particular for the top‐hat intensity distribution case.

Originality/value

Previous work has dealt only with Gaussian laser spatial distributions and collimated laser beams. Therefore, they were limited to a specific class of laser processes. This work provides a flexible tool to predict the particle temperature distribution for traditional laser applications (powder delivery nozzle and Gaussian laser profile) and for the most recent diode laser processes (powder delivery nozzle and top‐hat laser distribution with highly convergent laser beam). In addition, the results demonstrate that the particle temperature does not monotonically increase while increasing the nozzle inclination as in the case of a collimated laser beam, but some particles show a minimum temperature for intermediate values of the nozzle inclination angle.

Details

Rapid Prototyping Journal, vol. 15 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 August 2016

Lei Luo, Chenglong Wang, Lei Wang, Bengt Ake Sunden and Songtao Wang

The dimple is adopted into a pin fin wedge duct which is widely used in modern gas turbine vane cooling structure trailing edge region. The purpose of this paper is to study the…

Abstract

Purpose

The dimple is adopted into a pin fin wedge duct which is widely used in modern gas turbine vane cooling structure trailing edge region. The purpose of this paper is to study the effects of dimple depth and duct converging angle on the endwall heat transfer and friction factor in this pin fin wedge duct.

Design/methodology/approach

The study is carried out by using the numerical simulations. The diameter of dimples is the same as the pin fin diameter with an inline manner arrangement in relation to the pin fin. The ratio between dimple depth and dimple diameter is varied from 0 to 0.3 and the converging angle is ranging from 0° to 12.7°. The Reynolds number is between 10,000 and 50,000. Results of the endwall Nusselt number, friction factor, and flow structures are included. For convenience of comparison, the pin fin wedge duct with a converging angle of 12.7° without dimples is considered as the baseline.

Findings

It is found that the dimples can effectively enhance the endwall heat transfer due to the impingement on the dimple surface, reattachment downstream the dimple and recirculation in front of the pin fin leading edge. By increasing the converging angle, the heat transfer is also increased but with a large friction factor penalty. In addition, the heat transfer enhancement for deep depth cases is 1.57 times higher than that of the low depth case. The thermal performance indicates that the intensity of heat transfer enhancement depends upon the dimple depth and converging angle.

Originality/value

It suggests that the endwall heat transfer in a pin fin wedge duct can be increase by the adoption of dimples. The optimal dimple relative depth is 0.2 with low friction factor and high heat transfer performance.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 26 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 March 2018

Assunta Andreozzi

The purpose of this paper is to analyze the thermal and fluid dynamic behaviors of mixed convection in air because of the interaction between a buoyancy flow and a moving plate…

Abstract

Purpose

The purpose of this paper is to analyze the thermal and fluid dynamic behaviors of mixed convection in air because of the interaction between a buoyancy flow and a moving plate induced flow in a horizontal no parallel-plates channel to investigate the effects of the minimum channel spacing, wall heat flux, moving plate velocity and converging angle.

Design/methodology/approach

The horizontal channel is made up of an upper inclined plate heated at uniform wall heat flux and a lower adiabatic moving surface (belt). The belt moves from the minimum channel spacing section to the maximum channel spacing section at a constant velocity so that its effect interferes with the buoyancy effect. The numerical analysis is accomplished by means of the finite volume method, using the commercial code Fluent.

Findings

Results in terms of heated upper plate and moving lower plate temperatures and stream function fields are presented. The paper underlines the thermal and fluid dynamic differences when natural convection or mixed convection takes place, varying minimum channel spacing, wall heat flux, moving plate velocity and converging angle.

Research limitations/implications

The hypotheses on which the present analysis is based are two-dimensional, laminar and steady state flow and constant thermo physical properties with the Boussinesq approximation. The minimum distance between the upper heated plate of the channel and its lower adiabatic moving plate is 10 and 20 mm. The moving plate velocity varies in the range 0-1 m/s; the belt moves from the right reservoir to the left one. Three values of the uniform wall heat flux are considered, 30, 60 and 120 W/m2, whereas the inclination angle of the upper plate θ is 2° and 10°.

Practical implications

Mixed convection because of moving surfaces in channels is present in many industrial applications; examples of processes include continuous casting, extrusion of plastics and other polymeric materials, bonding, annealing and tempering, cooling and/or drying of paper and textiles, chemical catalytic reactors, nuclear waste repositories, petroleum reservoirs, composite materials manufacturing and many others. The investigated configuration is used in applications such as re-heating of billets in furnaces for hot rolling process, continuous extrusion of materials and chemical vapor deposition, and it could also be used in thermal control of electronic systems.

Originality/value

This paper evaluates the thermal and velocity fields to detect the maximum temperature location and the presence of fluid recirculation. The paper is useful to thermal designers.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 May 2013

Wang Hao, CJ Teo, BC Khoo and CJ Goh

The potential increase in aerodynamic efficiency whilst operating in close proximity to the ground has stimulated substantial interests in the design and applications of…

Abstract

Purpose of paper

The potential increase in aerodynamic efficiency whilst operating in close proximity to the ground has stimulated substantial interests in the design and applications of Wing‐In‐Ground (WIG) craft. The purpose of this paper is to investigate the aerodynamic and stability characteristics, such as the Aerodynamic Center of Height (ACH) and the Aerodynamic Center of Pitch (ACP) of a NACA4412 airfoil in ground effect and give clear physical and mathematical definitions of ACH and ACP

Design/methodology/approach

Both a panel method and a Finite Volume Method (FVM) have been employed to analyze the aerodynamic and stability characteristics numerically in this paper.

Findings

It is found that for the range of heights and pitch angles investigated, ACH of a NACA 4412 airfoil is only a function of pitch angle while ACP is only a function of height. The ACH of a NACA4412 airfoil lies behind the ACP. When viscous effects are taken into account, the ACH of the NACA4412 airfoil moves further forwards due to boundary layer de‐cambering effects.

Originality/value

These findings are important for preliminary WIG‐craft design and analysis in term of airfoil selection.

Details

International Journal of Intelligent Unmanned Systems, vol. 1 no. 2
Type: Research Article
ISSN: 2049-6427

Keywords

Article
Publication date: 3 October 2022

Wei Zhao, Juliang Xiao, Sijiang Liu, Saixiong Dou and Haitao Liu

In customized production such as plate workpiece grinding, because of the diversity of the workpiece shapes and the positional/orientational clamping errors, great efforts are…

Abstract

Purpose

In customized production such as plate workpiece grinding, because of the diversity of the workpiece shapes and the positional/orientational clamping errors, great efforts are taken to repeatedly calibrate and program the robots. To change this situation, the purpose of this study is to propose a method of robotic direct grinding for unknown workpiece contour based on adaptive constant force control and human–robot collaboration.

Design/methodology/approach

First, an adaptive constant force controller based on stiffness estimation is proposed, which can distinguish the contact of the human hand and the unknown workpiece contour. Second, a normal vector search algorithm is developed to calculate the normal vector of the unknown workpiece contour in real-time. Finally, the force and position are controlled in the calculated normal and tangential directions to realize the direct grinding.

Findings

The method considers the disturbance of the tangential grinding force and the friction, so the robot can track and grind the workpiece contour simultaneously. The experiments prove that the method can ensure the force error and the normal vector calculating error within 0.3 N and 4°. This human–robot collaboration pattern improves the convenience of the grinding process.

Research limitations/implications

The proposed method realizes constant force grinding of unknown workpiece contour in real-time and ensures the grinding consistency. In addition, combined with human–robot collaboration, the method saves the time spent in repeated calibration and programming.

Originality/value

Compared with other related research, this method has better accuracy and anti-disturbance capability of force control and normal vector calculation during the actual grinding process.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 2 November 2015

Adel Chine, Amine Ammar and J.R. Clermont

The purpose of this paper is to compute flow effects of the transition from adherence-to-slip in two-dimensional flows, for a polymer melt obeying a memory-integral viscoelastic…

Abstract

Purpose

The purpose of this paper is to compute flow effects of the transition from adherence-to-slip in two-dimensional flows, for a polymer melt obeying a memory-integral viscoelastic equation, in isothermal and non-isothermal cases.

Design/methodology/approach

Temperature dependence is expressed by Arrhenius and William-Landel-Ferry models. A coupling approach is defined. For the dynamic equations, the Stream-Tube Method (STM) is used with finite differences in a mapped rectangular domain of the real domain, where streamlines are parallel and straight. STM avoids particle-tracking problems and allows simple formulae to evaluate stresses resulting from the constitutive equation. For the temperature field, a finite-element method is carried out to solve the energy equation in the real domain.

Findings

The approach avoids numerical problems arising with classical formulations and proves to be robust and efficient. Large elasticity levels are attained without convergence and refinement difficulties that may arise close to the “stick-slip” transition section. The method highlights the role of temperature conditions and reveals interesting differences for the ducts considered.

Practical implications

The results of the study are of interest for polymer processing where slip at the wall can be encountered, in relation with the physical properties of the materials.

Originality/value

The paper presents a simple approach that limits considerably numerical problems coming from stick-slip boundary conditions and avoids particle-tracking. Results are obtained at flow rates encountered in industrial conditions.

Details

Engineering Computations, vol. 32 no. 8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 June 2003

Greg S. Mungas, Debendra K. Das and Devdatta Kulkarni

Small hybrid rocket motors using solid propellant and gaseous oxidizer are becoming increasingly popular as a propulsion device. This paper describes the development of a…

1652

Abstract

Small hybrid rocket motors using solid propellant and gaseous oxidizer are becoming increasingly popular as a propulsion device. This paper describes the development of a one‐dimensional flow model for the design of a small rocket motor. Combustion of polyethylene as solid propellant with oxygen is used as a candidate hybrid fuel to test and evaluate the performance of this hybrid system. To assess the performance under different operating conditions, a computer program has been developed, which facilitates inputs to be varied and effects assessed. A system of governing equations is summarized in the main body of this paper and is numerically solved by the computer program. The results of the modelling are then used to design and build a small low‐cost rocket motor for experimental verification. Therefore, the materials presented herein could be used in the future design of hybrid rocket motors.

Details

Aircraft Engineering and Aerospace Technology, vol. 75 no. 3
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 1 April 1986

J.R. Clermont and M.E. de la Lande

A new numerical method is presented for the simulation of flows of incompressible fluids in plane or axisymmetric flows. Under certain assumptions, the physical domain can be…

Abstract

A new numerical method is presented for the simulation of flows of incompressible fluids in plane or axisymmetric flows. Under certain assumptions, the physical domain can be transformed into a rectangular domain. This method can involve free surface flow problems. In Newtonian and non‐Newtonian cases, the relevant equations are non‐linear and the solution is carried out in the transformed domain where the stream lines are parallel straight lines.

Details

Engineering Computations, vol. 3 no. 4
Type: Research Article
ISSN: 0264-4401

Article
Publication date: 1 June 2002

A. Baloch, H. Matallah, V. Ngamaramvaranggul and M.F. Webster

This article focuses on the comparative study of annular wire‐coating flows with polymer melt materials. Different process designs are considered of pressure‐ and tube‐tooling…

Abstract

This article focuses on the comparative study of annular wire‐coating flows with polymer melt materials. Different process designs are considered of pressure‐ and tube‐tooling, complementing earlier studies on individual designs. A novel mass‐balance free‐surface location technique is proposed. The polymeric materials are represented via shear‐thinning, differential viscoelastic constitutive models, taken of exponential Phan‐Thien/Tanner form. Simulations are conducted for these industrial problems through distributed parallel computation, using a semi‐implicit time‐stepping Taylor‐Galerkin/pressure‐correction algorithm. On typical field results and by comparing short‐against full‐die pressure‐tooling solutions, shear‐rates are observed to increase ten fold, while strain rates increase one hundred times. Tube‐tooling shear and extension‐rates are one quarter of those for pressure‐tooling. These findings across design options, have considerable bearing on the appropriateness of choice for the respective process involved. Parallel finite element results are generated on a homogeneous network of Intel‐chip workstations, running PVM (Parallel Vitual Machine) protocol over a Solaris operating system. Parallel timings yield practically ideal linear speed‐up over the set number of processors.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 12 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

1 – 10 of over 3000