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1 – 10 of over 3000Jiaxing Pei, Xu Han and Yourui Tao
The purpose of this paper is to propose an simple and efficient stiffness model for line contact under elastohydrodynamic lubrication (EHL) and to investigate the gear meshing…
Abstract
Purpose
The purpose of this paper is to propose an simple and efficient stiffness model for line contact under elastohydrodynamic lubrication (EHL) and to investigate the gear meshing stiffness by the proposed model.
Design/methodology/approach
The method combines the surface contact stiffness and film stiffness as EHL contact stiffness. The EHL contact stiffness can be calculated by the external load and displacement of the load action point. The displacement is the sum of deformation of the film and contact surface and is equal to the distance of the mutual approach of two contact bodies.
Findings
The conclusion is drawn that the contact stiffness calculated by the proposed model is smaller than that by the minimum film model and larger than that by the mean film model. It is also concluded that the gear meshing stiffness under EHL is slightly smaller than that under dry contact.
Originality/value
The EHL contact stiffness can be obtained by the increment of external load and mutual approach directly. The calculation of oil film stiffness and surface contact stiffness separately is avoided.
Peer review
The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2019-0465
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CholUk Ri, Hwan Namgung, Zhunhyok Zhang, Chunghyok Chae, Kwangil Ri, Pongguk Ho and Ryong Zhang
The rotor system supported by the cylindrical roller bearings is widely used in various fields such as aviation, space and machinery due to its importance. In the study of the…
Abstract
Purpose
The rotor system supported by the cylindrical roller bearings is widely used in various fields such as aviation, space and machinery due to its importance. In the study of the dynamic characteristics of the cylindrical roller bearings, it is important to accurately calculate the stiffness of the cylindrical roller bearings. The stiffness of the cylindrical roller bearings is very important in the analysis of the vibration characteristics of the rotor system. Therefore, in this paper, the method of creating a comprehensive stiffness model of the cylindrical roller bearing is mentioned. The purpose of this study is to improve the dynamic stability of the rotor system supported by the cylindrical roller bearing by accurately establishing the comprehensive stiffness calculation model of the cylindrical roller bearings.
Design/methodology/approach
In consideration of the radial clearance of the cylindrical roller bearing, the radial load acting on the cylindrical roller bearing was derived, and based on this, a model for calculating the Hertz contact stiffness of the cylindrical roller bearing was created. Based on the load considering the radial clearance, an oil film stiffness model of the cylindrical roller bearing was created under the elastohydrodynamic lubrication (EHL) theory. Then, the comprehensive stiffness was calculated by combining Hertz contact stiffness and the oil film stiffness of the cylindrical roller bearing, and the dynamic parameters are calculated by using the MATLAB program.
Findings
When the radial clearance of the cylindrical roller bearing is considered, the comprehensive stiffness is larger than when the radial clearance is not taken into account, and the radial clearance of the cylindrical roller bearing is an important factor that directly affects the comprehensive stiffness of the cylindrical roller bearing.
Originality/value
In this paper, based on Hertz contact theory and the EHL theory, the authors investigated the method of creating a comprehensive stiffness model of the cylindrical roller bearing considering the radial clearance. These results will contribute to the theoretical basis for studying the mechanics of cylindrical roller bearings and optimizing their structures, and they will provide an important theoretical basis for analyzing the dynamic characteristics of the rotor system supported by the cylindrical roller bearing.
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Qingchao Sun, Xin Liu, Xiaokai Mu and Yichao Gao
This paper aims to study the relationship between normal contact stiffness and contact load. It purpose a new calculation model of the normal contact stiffness of joint surfaces…
Abstract
Purpose
This paper aims to study the relationship between normal contact stiffness and contact load. It purpose a new calculation model of the normal contact stiffness of joint surfaces by considering the elastic–plastic critical deformation change of asperities contact.
Design/methodology/approach
The paper described the surface topography of joint surfaces based on fractal geometry, and fractal parameters and of fractal function derived from measurement data. According to the plastic–elastic contact theory, the contact deformation characteristic of asperities was analyzed; the critical deformation estimation model was presented, which expressed critical deformation as the function of fractal parameters and contact deformation; the contact stiffness calculation model of single asperity was brought forward by considering critical deformation change.
Findings
The paper combined the surface topography description function, analyzed the asperity contact states by considering the critical deformation change, and calculated normal contact stiffness based on fractal theory and contact deformation analysis. The comparison between theoretical contact stiffness and experimental data indicated that the theoretical normal contact stiffness agreed with the experimental data, and the estimation model for normal contact stiffness was appropriate.
Research limitations/implications
Owing to the possibility of plastic deformation during the loading process, the experimental curve between the contact stiffness and the contact load is nonlinear, resulting in an error between the experimental results and the theoretical calculation results.
Originality/value
The paper established the relationship between critical deformation and fractal surface topography by constructing asperity distribution function. The paper proposed a new normal contact stiffness calculation model of joint surfaces by considering the variation of critical deformation in contact process.
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Hongping Yang, Xiaowei Che and Cheng Yang
This paper aims to propose a normal and tangential contact stiffness model to investigate the contact characteristics between rough surfaces of machined joints based on fractal…
Abstract
Purpose
This paper aims to propose a normal and tangential contact stiffness model to investigate the contact characteristics between rough surfaces of machined joints based on fractal geometry and contact mechanics theory considering surface asperities interaction.
Design/methodology/approach
The fractal geometry theory describes surface topography and Hertz contact theory derives the asperities elastic, elastic-plastic and plastic contact deformation. The joint normal and tangential contact stiffness are obtained. The experiment method for normal and tangential contact stiffness are introduced.
Findings
The relationship between dimensionless normal contact load and dimensionless normal and tangential contact stiffness are analyzed in different plasticity index. The results show that they are nonlinear relationships. The normal and tangential contact stiffness are obtained based on theoretical and experimental methods for milling and grinding machined specimens. The results indicate that the present model for the normal and tangential contact stiffness are consistent with experimental data, respectively.
Originality/value
The normal and tangential contact stiffness models are constructed by using the fractal geometry and the contact mechanics theory considering surface asperities interaction, which includes fully elastic, elastic-plastic and fully plastic contacts deformation. The present method can generate a more reliable calculation result as compared with the contact model no-considering asperities interaction.
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Feng Gao, Pan-Pan Li and Yan Li
For ball screw feed system, a sudden start or stop has a great influence on the transmission stiffness, so the axial stiffness mutation of feed system will occur. The purpose of…
Abstract
Purpose
For ball screw feed system, a sudden start or stop has a great influence on the transmission stiffness, so the axial stiffness mutation of feed system will occur. The purpose of this paper is to study the influence of acceleration on the transmission stiffness and dynamic characteristics of the ball screw feed system.
Design/methodology/approach
Taking the ball screw feed system as a research object, on the basis of the Hertz contact theory and the mixed element method, axial stiffness model and dynamic model are established. And the system stability was analyzed by the time history diagram and Phase-plane portrait diagram. The feed system was analyzed theoretically and experimentally, the experimental results are in good agreement with the model results.
Findings
Lead screw lead angle, preload, load and start acceleration affected ball-screw pair, bearing and transmission stiffness. And the load, nut contact stiffness, bearing contact stiffness, preload have a large effect on the transmission stiffness. The results show that a certain acceleration value will make the axial stiffness abrupt change.
Originality/value
This research provides a useful theoretical support for ensuring a good dynamic for the ball screw feed system.
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Nanshan Wang, Heng Liu and Yi Liu
The purpose of this study is to develop a normal contact stiffness (NCS) model among three disks of the assembled rotor system, which systematically considers the friction…
Abstract
Purpose
The purpose of this study is to develop a normal contact stiffness (NCS) model among three disks of the assembled rotor system, which systematically considers the friction coefficient, the asperities interaction and the elastoplastic contact regime.
Design/methodology/approach
Based on the revised fractal theory, considering the friction effect, the elastoplastic contact regime and the asperities interaction in a simple way, the total NCS among three disks of the rod-fastening rotor bearing system is established. Effects of fractal dimension and roughness, friction coefficient, asperities interaction and material properties on the normal stiffness are investigated by simulations and the relevant comparisons are given for examining the reasonability of the proposed model.
Findings
NCS will decrease when asperities interaction and friction are included. As the load increases, the influences of asperities interaction and friction on stiffness become serious. NCS will be enhanced when the elastoplastic regime is considered.
Originality/value
A comprehensive NCS model is developed. It provides a theoretical basis for the modeling of the NCS for multi-interfaces.
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Linlin Li and Jiajun Yang
This paper aims to predict the dynamic behaviors of contact between the steel ball and raceway in the elastohydrodynamically lubricated ball linear guide, thus providing a…
Abstract
Purpose
This paper aims to predict the dynamic behaviors of contact between the steel ball and raceway in the elastohydrodynamically lubricated ball linear guide, thus providing a guidance for lubrication design for ball linear guide.
Design/methodology/approach
Based on the point contact elastohydrodynamic lubrication (EHL) theory, the free vibration model of contact pair is presented to qualitatively analyze the effect of vibration on the film characteristics. The models of the film stiffness and damping coefficient under the EHL condition are built to investigate the effects of the working conditions on the dynamic parameters. The full numerical solutions are obtained using the multigrid technique.
Findings
It is found that there exists damping from the decay of oscillations of the pressure and film thickness in the lubricated ball linear guide. Furthermore, the working conditions of the high load or low velocity can lead to the increase in the film stiffness in the steel ball-raceway contact, but there is a reverse variation trend for the film damping coefficient.
Originality/value
The contact pair has been usually treated as dry in past studies on dynamics of the ball linear guide, and the damping is neglected. This research considers the actual lubrication and working conditions and predicts the dynamic behaviors of contact pair.
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Qingchao Sun, Xiaokai Mu, Bo Yuan, Jiawen Xu and Wei Sun
This paper aims to distinguish the relationship between the morphology characteristics of different scales and the contact performance of the mating surfaces. Also, an integrated…
Abstract
Purpose
This paper aims to distinguish the relationship between the morphology characteristics of different scales and the contact performance of the mating surfaces. Also, an integrated method of the spectrum analysis and the wavelet transform is used to separate the morphology characteristics of the actual machined parts.
Design/methodology/approach
First, a three-dimensional (3D) surface profilometer is used to obtain the surface morphology data of the actual machined parts. Second, the morphology characteristics of different scales are realized by the wavelet analysis and the power spectral density. Third, the reverse modeling engineering is used to construct the 3D contact models for the macroscopic characteristics. Finally, the finite element method is used to analyze the contact stiffness and the contact area of the 3D contact model.
Findings
The contact area and the nominal contact pressure Pn have a nonlinear relationship in the whole compression process for the 3D contact model. The percentage of the total contact area of the macro-scale mating surface is about 70 per cent when the contact pressure Pn is in the range of 0-100 MPa, and the elastic contact area accounts for the vast majority. Meanwhile, when the contact pressure Pn is less than 10MPa, the influence factor (the relative error of contact stiffness) is larger than 50 per cent, so the surface macro-scale morphology has a weakening effect on the normal contact stiffness of the mating surfaces.
Originality/value
This paper provides an effective method for the multi-scale separation of the surface morphology and then lays a certain theoretical foundation for improving the surface quality of parts and the morphology design.
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Catherine O'Sullivan and Jonathan D. Bray
The distinct element method as proposed by Cundall and Strack uses the computationally efficient, explicit, central difference time integration scheme. A limitation of this scheme…
Abstract
The distinct element method as proposed by Cundall and Strack uses the computationally efficient, explicit, central difference time integration scheme. A limitation of this scheme is that it is only conditionally stable, so small time steps must be used. Some researchers have proposed using an implicit time integration scheme to avoid the stability issues arising from the explicit time integrator typically used in these simulations. However, these schemes are computationally expensive and can require a significant number of iterations to form the stiffness matrix that is compatible with the contact state at the end of each time step. In this paper, a new, simple approach for calculating the critical time increment in explicit discrete element simulations is proposed. Using this approach, it is shown that the critical time increment is a function of the current contact conditions. Considering both two‐ and three‐dimensional scenarios, the proposed refined estimates of the critical time step indicate that the earlier recommendations contained in the literature can be unconservative, in that they often overestimate the actual critical time step. A three‐dimensional simulation of a problem with a known analytical solution illustrates the potential for erroneous results to be obtained from discrete element simulations, if the time‐increment exceeds the critical time step for stable analysis.
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KEVIN M. O'CONNOR and CHARLES H. DOWDING
To simulate the kinematics associated with mining‐induced subsidence in a blocky rock mass, a hybrid rigid block model was developed by combining a small displacement code with a…
Abstract
To simulate the kinematics associated with mining‐induced subsidence in a blocky rock mass, a hybrid rigid block model was developed by combining a small displacement code with a large displacement code. Gravity was applied to a rigid block mesh using an implicit formulation and the equilibrium displacements are then used as initial conditions for an explicit analysis in which excavation of a longwall mine panel and subsequent subsidence was simulated. A parameter study was performed to evaluate the influence of rigid block contact stiffness, vertical joint density, and contact roughness on mining‐induced strata movements for comparison with previously obtained field measurements. The best agreement between measured and calculated displacements was obtained when a relatively low stiffness value was maintained constant for all contacts. A surprising result was that neither increasing the density of vertical joints nor reducing the rigid block contact roughness improved the agreement between measured and simulated displacements.
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