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Article
Publication date: 9 April 2024

Baixi Chen, Weining Mao, Yangsheng Lin, Wenqian Ma and Nan Hu

Fused deposition modeling (FDM) is an extensively used additive manufacturing method with the capacity to build complex functional components. Due to the machinery and…

Abstract

Purpose

Fused deposition modeling (FDM) is an extensively used additive manufacturing method with the capacity to build complex functional components. Due to the machinery and environmental factors during manufacturing, the FDM parts inevitably demonstrated uncertainty in properties and performance. This study aims to identify the stochastic constitutive behaviors of FDM-fabricated polylactic acid (PLA) tensile specimens induced by the manufacturing process.

Design/methodology/approach

By conducting the tensile test, the effects of the printing machine selection and three major manufacturing parameters (i.e., printing speed S, nozzle temperature T and layer thickness t) on the stochastic constitutive behaviors were investigated. The influence of the loading rate was also explained. In addition, the data-driven models were established to quantify and optimize the uncertain mechanical behaviors of FDM-based tensile specimens under various printing parameters.

Findings

As indicated by the results, the uncertain behaviors of the stiffness and strength of the PLA tensile specimens were dominated by the printing speed and nozzle temperature, respectively. The manufacturing-induced stochastic constitutive behaviors could be accurately captured by the developed data-driven model with the R2 over 0.98 on the testing dataset. The optimal parameters obtained from the data-driven framework were T = 231.3595 °C, S = 40.3179 mm/min and t = 0.2343 mm, which were in good agreement with the experiments.

Practical implications

The developed data-driven models can also be integrated into the design and characterization of parts fabricated by extrusion and other additive manufacturing technologies.

Originality/value

Stochastic behaviors of additively manufactured products were revealed by considering extensive manufacturing factors. The data-driven models were proposed to facilitate the description and optimization of the FDM products and control their quality.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 30 December 2020

Florian Hüter and Frank Rieg

A general first-invariant constitutive model has been derived in literature for incompressible, isotropic hyperelastic materials, known as Marlow model, which reproduces test data…

Abstract

Purpose

A general first-invariant constitutive model has been derived in literature for incompressible, isotropic hyperelastic materials, known as Marlow model, which reproduces test data exactly without the need of curve-fitting procedures. This paper aims to describe how to extend Marlow’s constitutive model to the more general case of compressible hyperelastic materials.

Design/methodology/approach

The isotropic constitutive model is based on a strain energy function, whose isochoric part is solely dependent on the first modified strain invariant. Based on Marlow’s idea, a principle of energetically equivalent deformation states is derived for the compressible case, which is used to determine the underlying strain energy function directly from measured test data. No particular functional of the strain energy function is assumed. It is shown how to calibrate the volumetric and isochoric strain energy functions uniquely with uniaxial or biaxial test data only. The constitutive model is implemented into a finite element program to demonstrate its applicability.

Findings

The model is well suited for use in finite element analysis. Only one set of test data is required for calibration without any need for curve-fitting procedures. These test data are reproduced exactly, and the model prediction is reasonable for other deformation modes.

Originality/value

Marlow’s basic concept is extended to the compressible case and applied to both the volumetric and isochoric part of the compressible strain energy function. Moreover, a novel approach is described on how both compressive and tensile test data can be used simultaneously to calibrate the model.

Details

Engineering Computations, vol. 38 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 29 May 2020

Divyanshu Kumar Lal and Arghya Das

Semi-implicit type cutting plane method (CPM) and fully implicit type closest point projection method (CPPM) are the two most widely used frameworks for numerical stress…

Abstract

Purpose

Semi-implicit type cutting plane method (CPM) and fully implicit type closest point projection method (CPPM) are the two most widely used frameworks for numerical stress integration. CPM is simple, easy to implement and accurate up to first order. CPPM is unconditionally stable and accurate up to second order though the formulation is complex. Therefore, this study aims to develop a less complex and accurate stress integration method for complex constitutive models.

Design/methodology/approach

Two integration techniques are formulated using the midpoint and Romberg method by modifying CPM. The algorithms are implemented for three different classes of soil constitutive model. The efficiency of the algorithms is judged via stress point analysis and solving a boundary value problem.

Findings

Stress point analysis indicates that the proposed algorithms are stable even with a large step size. In addition, numerical analysis for solving boundary value problem demonstrates a significant reduction in central processing unit (CPU) time with the use of the semi-implicit-type midpoint algorithm.

Originality/value

Traditionally, midpoint and Romberg algorithms are formulated from explicit integration techniques, whereas the present study uses a semi-implicit approach to enhance stability. In addition, the proposed stress integration algorithms provide an efficient means to solve boundary value problems pertaining to geotechnical engineering.

Details

Engineering Computations, vol. 37 no. 9
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 22 April 2024

Ghada Karaki, Rami A. Hawileh and M.Z. Naser

This study examines the effect of temperature-dependent material models for normal-strength (NSC) and high-strength concrete (HSC) on the thermal analysis of reinforced concrete…

Abstract

Purpose

This study examines the effect of temperature-dependent material models for normal-strength (NSC) and high-strength concrete (HSC) on the thermal analysis of reinforced concrete (RC) walls.

Design/methodology/approach

The study performs an one-at-a-time (OAT) sensitivity analysis to assess the impact of variables defining the constitutive and parametric fire models on the wall's thermal response. Moreover, it extends the sensitivity analysis to a variance-based analysis to assess the effect of constitutive model type, fire model type and constitutive model uncertainty on the RC wall's thermal response variance. The study determines the wall’s thermal behaviour reliability considering the different constitutive models and their uncertainty.

Findings

It is found that the impact of the variability in concrete’s conductivity is determined by its temperature-dependent model, which differs for NSC and HSC. Therefore, more testing and improving material modelling are needed. Furthermore, the heating rate of the fire scenario is the dominant factor in deciding fire-resistance performance because it is a causal factor for spalling in HSC walls. And finally the reliability of wall's performance decreased sharply for HSC walls due to the expected spalling of the concrete and loss of cross-section integrity.

Originality/value

Limited studies in the current open literature quantified the impact of constitutive models on the behaviour of RC walls. No studies have examined the effect of material models' uncertainty on wall’s response reliability under fire. Furthermore, the study's results contribute to the ongoing attempts to shape performance-based structural fire engineering.

Details

Journal of Structural Fire Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 28 December 2020

Junzhou Yang, Jianjun Wu, Qianwen Zhang, Yinxiang Ren, Han Ruolan and Kaiwei Wang

With the discussion on the linear relationship of determined material parameters, this study aims to propose a new method to analyze the deformation mechanism.

Abstract

Purpose

With the discussion on the linear relationship of determined material parameters, this study aims to propose a new method to analyze the deformation mechanism.

Design/methodology/approach

A modified constitutive model based on the hyperbolic sine Arrhenius equation has been established, which is applied to describe the flow behavior of Ti-6Al-4V alloy during the superplastic forming (SPF).

Findings

The modified constitutive model in this work has a good ability to describe the flow behavior for Ti-6Al-4V in SPF. Besides, a deformation map of titanium material is obtained based on the parameters. As the supplement, finite element models of high-temperature tensile tests are carried out as the application of the constitutive model.

Originality/value

The relationship between constitutive model parameters and forming mechanism is established, which is a new angle in rheological behavior research and constitutive model analysis.

Details

Engineering Computations, vol. 38 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 February 2006

Marinella Giunta and Aurora Angela Pisano

This paper proposes a new visco‐elastoplastic constitutive model for asphalt concretes able to reproduce the non linear time‐dependent behaviour of such materials.The constitutive…

Abstract

This paper proposes a new visco‐elastoplastic constitutive model for asphalt concretes able to reproduce the non linear time‐dependent behaviour of such materials.The constitutive model has been developed with the aim of making it fit specific experimental features previously observed. Moreover the proposed formulation will be demonstrated to be fully consistent with general thermodynamic requirements. Apart from a rigorous analytical formulation; a corresponding rheological sketch of the model is also given. From this representation, it can be shown that the model is essentially a combination of a generalized Maxwell model and a hardening visco‐plastic element.

Details

Multidiscipline Modeling in Materials and Structures, vol. 2 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 19 February 2020

Seishiro Matsubara, Kenjiro Terada, Ryusei Maeda, Takaya Kobayashi, Masanobu Murata, Takuya Sumiyama, Kenji Furuichi and Chisato Nonomura

This study aims to propose a novel viscoelastic–viscoplastic combined constitutive model for glassy amorphous polymers within the framework of thermodynamics at finite strain that…

Abstract

Purpose

This study aims to propose a novel viscoelastic–viscoplastic combined constitutive model for glassy amorphous polymers within the framework of thermodynamics at finite strain that is capable of capturing their rate-dependent inelastic mechanical behavior in wide ranges of deformation rate and amount.

Design/methodology/approach

The rheology model whose viscoelastic and viscoplastic elements are connected in series is set in accordance with the multi-mechanism theory. Then, the constitutive functions are formulated on the basis of the multiplicative decomposition of the deformation gradient implicated by the rheology model within the framework of thermodynamics. Dynamic mechanical analysis (DMA) and loading/unloading/no-load tests for polycarbonate (PC) are conducted to identify the material parameters and demonstrate the capability of the proposed model.

Findings

The performance was validated in comparison with the series of the test results with different rates and amounts of deformation before unloading together. It has been confirmed that the proposed model can accommodate various material behaviors empirically observed, such as rate-dependent elasticity, elastic hysteresis, strain softening, orientation hardening and strain recovery.

Originality/value

This paper presents a novel rheological constitutive model in which the viscoelastic element connected in series with the viscoplastic one exclusively represents the elastic behavior, and each material response is formulated according to the multiplicatively decomposed deformation gradients. In particular, the yield strength followed by the isotropic hardening reflects the relaxation characteristics in the viscoelastic constitutive functions so that the glass transition temperature could be variant within the wide range of deformation rate. Consequently, the model enables us to properly represent the loading process up to large deformation regime followed by unloading and no-load processes.

Details

Engineering Computations, vol. 37 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 7 January 2019

Yang Xia, Ke Xu, Guojun Zheng, Rui Zou, Baojun Li and Ping Hu

The strength of printed parts by application of fused deposition modeling (FDM) has been broadly studied through experimental methods. However, constitutive behaviors of the…

Abstract

Purpose

The strength of printed parts by application of fused deposition modeling (FDM) has been broadly studied through experimental methods. However, constitutive behaviors of the printed parts in theory are still unclear. Therefore, this paper aims to focus on building an elasto-plastic model of the printed parts to reveal the constitutive behavior.

Design/methodology/approach

An elasto-plastic constitutive model that considers anisotropic characteristics is proposed. Tensile tests are performed for parameter identification by using different samples with varying printing angles. Finally, the constitutive model is completed and applied to the numerical analysis of a tensile procedure.

Findings

The experimental study indicated that the anisotropic characteristics are significant for elastic modulus and strength of printed parts. The polar anisotropic model is suitable for describing the anisotropic behavior of parts during the elastic deformation. The Hill model is suitable to describe the yield property. The elastic modulus and yield point of parts printed in any specific orientation can be calculated using the proposed constitutive model.

Originality/value

A theoretical model has been developed to describe the constitutive behavior of FDM printed part. This model can precisely describe the elastic behavior and yield point of parts printed with various orientations. This model can be applied to the finite element simulation of printed structures.

Details

Rapid Prototyping Journal, vol. 25 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 November 1996

Félix Darve

Liquefaction phenomenon and its catastrophic nature can be analysed as a particular material behaviour of granular media under certain loading paths. Proposes a definition of…

Abstract

Liquefaction phenomenon and its catastrophic nature can be analysed as a particular material behaviour of granular media under certain loading paths. Proposes a definition of liquefaction and its modelling by constitutive relations. Discusses this modelling in relation to the questions of stability and uniqueness. Considers the signs of three scalar quantities: the work of second order, the determinant of the symmetric part of the tangent constitutive tensor and the determinant of the tensor itself. Concludes that the liquefaction path is situated inside a potentially unstable domain and that in some cases this path reaches some states of loss of uniqueness, which are essentially bifurcation points.

Details

Engineering Computations, vol. 13 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 10 August 2012

H. Ahamed and V. Senthilkumar

The aim of this paper is to develop a suitable artificial neural network (ANN) model that fits best in predicting the experimental flow stress values to the closet proximity for…

Abstract

Purpose

The aim of this paper is to develop a suitable artificial neural network (ANN) model that fits best in predicting the experimental flow stress values to the closet proximity for mechanically alloyed Al6063/0.75Al2O3/0.75Y2O3 hybrid nanocomposite.

Design/methodology/approach

The ANN model is implemented on neural network toolbox of MATLAB® using feed‐forward back propagation network and logsig functions. A set of 80 training data and 20 testing data were used in the ANN model. The layout of the network is arranged with three input parameters that include temperature, strain and strain rate, one hidden layer with 22 neurons and one output parameter consisting of flow stress. Flow stress was also predicted using Arrhenius constitutive model.

Findings

Based on the comparison of the predicted results using ANN model and Arrhenius constitutive model, it was observed that the ANN model has higher accuracy and could be used to estimate the flow stress values during hot deformation of Al6063/0.75Al2O3/0.75Y2O3 hybrid nanocomposite.

Originality/value

The ANN trained with feed forward back propagation algorithm developed, presents the excellent performance of flow stress prediction of Al6063/0.75Al2O3/0.75Y2O3 hybrid nanocomposite with minimum error rates.

Details

Multidiscipline Modeling in Materials and Structures, vol. 8 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

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