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1 – 10 of 462Shemin T. John, Athul Mohan, Merin Susan Philip, Pradip Sarkar and Robin Davis
Timely removal of formwork is one of the crucial aspects of construction management that directly influences the safety and quality of the structure as well as the economy of the…
Abstract
Purpose
Timely removal of formwork is one of the crucial aspects of construction management that directly influences the safety and quality of the structure as well as the economy of the project. Code recommendations in this regard are not widely practiced because of the difficulties in their implementations. Also, such code recommendations are not robust for all the possible construction conditions. The present paper proposes an IoT-enabled system that notifies the minimum striking time of vertical formwork based on a specified target compressive strength.
Design/methodology/approach
An IoT device is proposed for the timely removal of vertical formwork by monitoring of early age concrete compressive strength in real-time. The maturity method is utilized for this purpose. The implementation of the proposed system is demonstrated on three concrete columns. The proposed system is found to be suitable for any construction condition.
Findings
The proposed system is a novel, cost-effective, IoT-enabled real-time monitoring system which includes features like cloud connectivity and remote monitoring. This system can be easily implemented at the site without any human intervention.
Practical implications
The study explores the development of an IoT device for the timely removal of vertical formwork which will ensure quality, safety and productivity in concrete construction.
Originality/value
This paper is the first attempt to determine the minimum striking time of vertical formwork using IoT-based technology.
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Wei Li, Xiaoshan Lin and Yi Min Xie
Optimised concrete components are often of complex geometries, which are difficult and costly to cast using traditional formworks. This paper aims to propose an innovative formwork…
Abstract
Purpose
Optimised concrete components are often of complex geometries, which are difficult and costly to cast using traditional formworks. This paper aims to propose an innovative formwork system for optimised concrete casting, which is eco-friendly, recyclable and economical.
Design/methodology/approach
In the proposed formwork system, ice is used as mould pattern to create desired geometry for concrete member, then sand mould is fabricated based on the ice pattern. A mix design and a mixing procedure for the proposed sand mould are developed, and compression tests are also performed to ensure sufficient strength of the sand mould. Furthermore, surface preparation of the sand mould is investigated for easy demoulding and for achieving good concrete surface quality. Additionally, recyclability of the proposed sand mould is tested.
Findings
The proposed mix design and mixing procedure can provide sufficient strength for sand mould in concrete casting. The finished components exhibit smooth surfaces and match designed geometries, and the proposed sand mould can be fully recycled with satisfactory strength.
Originality/value
To the best of the authors’ knowledge, this is the first study that combines ice pattern and sand mould to create recyclable formwork system for concrete casting. The new techniques developed in this research has great potential to be applied in the fabrication of large-scale concrete structures with complex geometries.
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Clement Boakye Danquah, Alex Acheampong and Theophilus Adjei-Kumi
In the Ghanaian construction industry (GCI), the option for stakeholders to adopt formwork design as a building construction requirement is uncommon place. This is due to the low…
Abstract
Purpose
In the Ghanaian construction industry (GCI), the option for stakeholders to adopt formwork design as a building construction requirement is uncommon place. This is due to the low level of awareness and practice of formwork design. As a result of this, there have been formwork accidents, cost and time overruns in construction. This paper aims to solicit the view of stakeholders on the awareness of formwork design practices in the GCI.
Design/methodology/approach
This paper adopted the interpretivism research philosophy and inductive reasoning. Through a semi-structured interview guide, data was collected. The data (interview) recorded was transcribed using the Amberscript web application. This study used thematic analysis in analyzing the data collected using Nvivo 10 software.
Findings
The data collected from the 22 professionals indicated that the respondents were unaware of the concept of formwork design and its practice, neither could they speak to the existence of any specific regulation nor code of practice. However, the respondents established that there was a need to design formwork and stated some benefits of it.
Originality/value
From the literature, little research has been done on formwork design and its context in the GCI is yet to be explored. This research attempts to fill this gap. The findings indicate that to practice formwork design, there must be education and training of human resources for formwork design, there must be a code of practice to guide the design process and legal backing through policies and regulations to mandate the design.
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The objective of this paper is to investigate the effects and relative influence of: grid patterns; variability of foundation sizes; total surface area; and average surface area…
Abstract
Purpose
The objective of this paper is to investigate the effects and relative influence of: grid patterns; variability of foundation sizes; total surface area; and average surface area, on formwork labour productivity of isolated foundations.
Design/methodology/approach
To achieve this objective, a sufficiently large volume of productivity data were collected and analyzed at both levels; macro, and micro, using the linear regression method. As a result, the effects and relative influence of the investigated factors on formwork labour productivity are determined and quantified.
Findings
The findings show significant impacts of the buildability factors investigated on formwork labour productivity, and substantiate the importance of applying the rationalization and standardization concepts to the design stage of construction projects.
Research limitations/implications
Further research into the effects of buildability factors on formwork, and other related trades of in situ reinforced concrete material, i.e. rebar fixing/installation and concreting, labour productivity, which are common to other structural elements and activities such as, grade/ground beams, columns, walls, beams, and slabs, is recommended, so that the related findings can ultimately be used to develop an automated “Buildability Design Support System” to formalize the buildability knowledge of reinforced concrete construction projects.
Practical implications
The outcomes of this research provide designers with feedback on how well their designs consider the requirements of buildability principles, and the tangible consequences of their decisions on labour productivity. In addition, practical recommendations deduced from the findings are presented, which upon implementation, can improve the buildability level of this activity, hence translate into higher labour efficiency and lower labour costs. On the other hand, the depicted patterns may provide guidance to construction managers for effective activity planning and efficient labour utilization.
Originality/value
The findings fill a gap in buildability knowledge and its influence on formwork labour productivity of an important, labour intensive, activity within the in situ reinforced concrete construction projects.
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Yelda Turkan, Frédéric Bosché, Carl T. Haas and Ralph Haas
Previous research has shown that “Scan-vs-BIM” object recognition systems, which fuse three dimensional (3D) point clouds from terrestrial laser scanning (TLS) or digital…
Abstract
Purpose
Previous research has shown that “Scan-vs-BIM” object recognition systems, which fuse three dimensional (3D) point clouds from terrestrial laser scanning (TLS) or digital photogrammetry with 4D project building information models (BIM), provide valuable information for tracking construction works. However, until now, the potential of these systems has been demonstrated for tracking progress of permanent structural works only; no work has been reported yet on tracking secondary or temporary structures. For structural concrete work, temporary structures include formwork, scaffolding and shoring, while secondary components include rebar. Together, they constitute most of the earned value in concrete work. The impact of tracking secondary and temporary objects would thus be added veracity and detail to earned value calculations, and subsequently better project control and performance. The paper aims to discuss these issues.
Design/methodology/approach
Two techniques for recognizing concrete construction secondary and temporary objects in TLS point clouds are implemented and tested using real-life data collected from a reinforced concrete building construction site. Both techniques represent significant innovative extensions of existing “Scan-vs-BIM” object recognition frameworks.
Findings
The experimental results show that it is feasible to recognise secondary and temporary objects in TLS point clouds with good accuracy using the two novel techniques; but it is envisaged that superior results could be achieved by using additional cues such as colour and 3D edge information.
Originality/value
This article makes valuable contributions to the problem of detecting and tracking secondary and temporary objects in 3D point clouds. The power of Scan-vs-BIM object recognition approaches to address this problem is demonstrated, but their limitations are also highlighted.
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Saleh Abu Dabous, Tareq Zadeh and Fakhariya Ibrahim
This study aims at introducing a method based on the failure mode, effects and criticality analysis (FMECA) to aid in selecting the most suitable formwork system with the minimum…
Abstract
Purpose
This study aims at introducing a method based on the failure mode, effects and criticality analysis (FMECA) to aid in selecting the most suitable formwork system with the minimum overall cost.
Design/methodology/approach
The research includes a review of the literature around formwork selection and analysis of data collected from the building construction industry to understand material failure modes. An FMECA-based model that estimates the total cost of a formwork system is developed by conducting a two-phased semi-structured interview and regression and statistical analyses. The model comprises material, manpower and failure mode costs. A case study of fifteen buildings is analysed using data collected from construction projects in the UAE to validate the model.
Findings
Results obtained indicate an average accuracy of 89% in predicting the total formwork cost using the proposed method. Moreover, results show that the costs incurred by failure modes account for 11% of the total cost on average.
Research limitations/implications
The analysis is limited to direct costs and costs associated with risks; other costs and risk factors are excluded. The proposed framework serves as a guide to construction project managers to enhance decision-making by addressing the indirect cost of failure modes.
Originality/value
The research proposes a novel formwork system selection method that improves upon the subjective conventional selection process by incorporating the risks and uncertainties associated with the failure modes of formwork systems into the decision-making process.
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Marina Macedo de Abreu and Alberto Casado Lordsleem Jr
The purpose of this paper is to establish and evaluate the concrete loss and labor productivity (LP) indicators in the concreting step of aluminum formwork system (AFS) in…
Abstract
Purpose
The purpose of this paper is to establish and evaluate the concrete loss and labor productivity (LP) indicators in the concreting step of aluminum formwork system (AFS) in construction in Brazil. The loss and productivity indicators are directed to a regional database (Pernambuco, Brazil).
Design/methodology/approach
Case study was selected as the most appropriate approach. The methodology included data collection in the construction project with 10 residential towers of 320 apartments, in the city of Jaboatão dos Guararapes, Brazil, throughout 82 concrete pouring days using 415 concrete mixer trucks, with a total of 2,582.50 m3 of concrete.
Findings
The findings identified an average concrete loss of 2.6 percent and the LP indicator varying between 0.15 and 0.97 WH/m3. It could be verified that the loss indicators were influenced mainly by the learning effect associated to the qualification of the labor. In addition, the productivity indicators were strongly influenced by delays at the beginning of the concrete pouring and by problems coming from the sequence of concrete supply.
Originality/value
LP indicators are still literature restricted, especially considering only the concreting step. The direct observations of this study allow the identification of factors that inhibit productivity. The comparison of indicators for the concreting service between the ASF and the conventional system attests to the speed, low cost and efficiency of the system studied in this paper.
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Due to a dearth of quantitative research into buildability factors affecting formwork labour productivity of in situ reinforced concrete construction, the purpose of this paper is…
Abstract
Purpose
Due to a dearth of quantitative research into buildability factors affecting formwork labour productivity of in situ reinforced concrete construction, the purpose of this paper is to establish a distinct point of departure from the prevalent qualitative trend of buildability research practices by exploring, quantifying and comparing the influence of the two widely used design schemes; namely, beamless and beam-supported building floors, on formwork labour productivity.
Design/methodology/approach
A considerable quantity of relevant formwork labour productivity data associated with each building floor configuration was collected from projects sharing similar characteristics. The data were analysed to determine the statistical significance of the difference between the two labour productivity “means” of the sample sets representing both populations. Regression analyses were further carried out to assess the impact of floor area on labour efficiency.
Findings
The results obtained show a statistically significant difference between the two means of formwork labour productivity achieved, where the efficiency of “forming” the beam-supported floor type is, on average, lower by 57 per cent than that of the beamless configuration. The outcomes further demonstrate a significant influence of building floor area on the productivity of the form-working operation.
Practical implications
The findings can provide designers with feedback on how well their decisions consider the requirements of buildability principles, and the consequences thereto on labour productivity. The depicted pattern of results may, moreover, provide guidance to estimators and project managers for reasonable cost estimation, effective planning and efficient labour utilisation.
Originality/value
The general guidelines available for buildability improvement lack the supporting quantitative evidence, and thus are often viewed with scepticism, especially amongst design practitioners. On the contrary, the quantitative outcomes reported in this study are based on rigorous methodology, hence can be used as a supporting reference to “formalise” the specific buildability knowledge of the activity explored.
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Arti Sahu and S. Shanmugapriya
This research proposes a viable method of slab and shore load computation for the partial striking technique utilized in high-rise construction projects to optimize the use of…
Abstract
Purpose
This research proposes a viable method of slab and shore load computation for the partial striking technique utilized in high-rise construction projects to optimize the use of horizontal formwork. The proposed Partial Striking Simplified Method (PSSM) is designed to be utilized by industry practitioners to schedule the construction operations of casting floors in order to control the formwork costs incurred throughout the completion of a project.
Design/methodology/approach
The article presents the PSSM for calculating slab and shore loads in multi-story building construction. It introduces the concept of “clearing before striking,” where shore supports are partially removed after a few days of pouring fresh concrete. The PSSM procedure is validated through numerical analysis and compared to other simplified approaches. Additionally, a user-friendly Python program based on the PSSM procedure is developed to explore the capability of the PSSM procedure and is used to study the variations in slab load, shoring level, concrete grade and cycle time.
Findings
The study successfully developed a more efficient and reliable method for estimating the loads on shores and slabs using partial striking techniques for multi-story building construction. Compared to other simplified approaches, the PSSM procedure is simpler and more precise, as demonstrated through numerical analysis. The mean of shore and slab load ratios are 1.08 and 1.07, respectively, which seems to have a slight standard deviation of 0.29 and 0.21 with 3D numerical analysis. The Python program developed for load estimation is effective in exploring the capability of the proposed PSSM procedure. The Python program's ability to identify the floor under maximum load and determine the specific construction stage provides valuable insights for multi-story construction, enabling informed decision-making and optimization of construction methods.
Practical implications
High-rise construction in Indian cities is booming, though this trend is not shared by all the country's major metropolitan areas. The growing construction sector in urban cities demands rapid construction for efficient utilization of formwork to control the construction costs of project. The proposed procedure is the best option to optimize the formwork construction cost, construction cycle time, the suitable formwork system with optimum cost, concrete grade for the adopted level of shoring in partaking and many more.
Originality/value
The proposed PSSM reduces the calculation complexity of the existing simplified method. This is done by considering the identical slab stiffness and identical shore layout for uniform load distribution throughout the structure. This procedure utilizes a two-step load distribution calculation for clearing phase. Initially, the 66% prop load of highest floor level is distributed uniformly over the lower interconnected slabs. In the second step, the total prop load is removed equally from all slabs below it. This makes the load distribution user-friendly for the industry expert.
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C.S. Poon, Ann T.W. Yu and L.H. Ng
Hong Kong is running out of both reclamation sites and landfill space for the disposal of construction and demolition waste. This paper reports on the findings of a study…
Abstract
Hong Kong is running out of both reclamation sites and landfill space for the disposal of construction and demolition waste. This paper reports on the findings of a study, consisting of a questionnaire survey, interviews and work‐site visits, to compare the use of low‐waste building technologies in public housing and private residential projects in Hong Kong. The results show that large panel formwork and prefabricated building components are widely used in public housing projects in Hong Kong. Due to the difference of the design with public housing, the use of smaller aluminium panel formwork is more common in the private housing projects. The barriers for the adoption of low‐waste building technologies in the private sector are identified and discussed.
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