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1 – 10 of over 2000
Article
Publication date: 4 December 2014

Nirmala Ratchagar and S. Hemalatha

The model, presented here, is developed to study the axial dispersion and distribution of oil particle concentration in the presence of coriolis force of oil spilled under solid…

Abstract

The model, presented here, is developed to study the axial dispersion and distribution of oil particle concentration in the presence of coriolis force of oil spilled under solid ice cover. The movement of oil slick is obtained by employing perturbation technique and the dispersion of oil is studied using generalized dispersion model proposed by Gill (1967). The mean concentration is computed by introducing a slug of finite length separated from pure solvent using suitable impermeable barriers by varying the dimensionless time, axial distance and length of solute slug. The results obtained are discussed in detail with the help of graphs and tables.

Details

World Journal of Engineering, vol. 11 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 27 September 2011

Sven Berg, Ulf Jungmar, Jan Lundberg and Pekka Vähäoja

The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully…

Abstract

Purpose

The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully formulated hydraulic and gear oils taken from working systems.

Design/methodology/approach

In this investigation, two different spectrometric techniques, inductively coupled plasma‐optical emission spectrometers (ICP‐OES) and rotating disk electrode‐optical emission spectrometers (RDE‐OES), have been studied to determine the instruments' precision of measurement and ability to measure the absolute level of contamination. The study was based on a series of measurements using artificial contamination mixed with oil.

Findings

The ICP has better precision of measurement of the two instruments, but cannot predict the absolute values of contamination when oil samples are only treated by organic solvent dilution if the samples include large or dense particles. It is therefore not too good, with the sample pre‐treatment method used, at detecting wear processes that produce dense/large particles, such as pitting failure. For instance, microwave‐assisted acid digestion could be used for sample pre‐treating to obtain accurate results in that case. It should, however, be able to detect wear mechanisms that produce small particles such as abrasive wear in any case. The ICP has a repeatability value of r=3 percent and a reproducibility value of R=12 percent for contamination levels of between 50 and 400 ppm and r=0.6  and R=2 ppm, respectively, at values below 50 ppm. The RDE cannot predict the absolute value of contamination if this includes large or dense particles if proper sample pre‐treatment is not used. It is therefore not good at detecting wear mechanisms that produces dense/large particles (if the oil samples are not pre‐treated properly) such as pitting but should be able to detect abrasive wear and similar processes that produce small particles in any case. The RDE's precision of measurement is not as good as the ICP, with a reproducibility variation of R=r=25 percent for contamination levels between 20 and 500 ppm and R=r=6 ppm for contamination level below 20 ppm.

Research limitations/implications

Only the effects from lubricating oils are studied.

Practical implications

This study will significantly increase the industrial knowledge concerning measurement precision in particle contamination measurement systems.

Originality/value

No similar study is found.

Details

Industrial Lubrication and Tribology, vol. 63 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 May 2021

Abolfazl Talebi, Seyed Vahid Hosseini, Hadi Parvaz and Mehdi Heidari

The presence of ferrous wear debris in lubricating oil may cause progressive damage in the internal combustion engines. Online monitoring of the size and concentration of these…

Abstract

Purpose

The presence of ferrous wear debris in lubricating oil may cause progressive damage in the internal combustion engines. Online monitoring of the size and concentration of these particles in the oil is a way to optimize the engine performance and its life cycle.

Design/methodology/approach

In this study, an online sensor was designed and fabricated to identify ferrous wear particles in the engine oil based on the induction method. The diameter of the sensor outlet duct was designed as small as possible to generate a high-intensity magnetic induction and achieve a proper sensitivity in the sensor. The experiments were designed and performed in offline mode. Furthermore, to evaluate the actual performance of the sensor in presence of iron particles in the oil, online tests were performed at different sizes and concentrations.

Findings

It was concluded from offline tests that the highest sensitivity of the sensor occurs at the frequency and voltage of 2.5 kHz and 120 V, respectively. According to the results of the online tests, the larger the particle size, the higher the peaks at the sensor output. Also, a high density of the peaks was observed in the sensor output graphs as the concentration of particles was increased.

Originality/value

The proposed sensor was able to identify ferrous wear particles larger than 125 µm separately, which is the failure limit in the internal combustion engines.

Details

Industrial Lubrication and Tribology, vol. 73 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 May 2009

B.K. Prasad

The purpose of this paper is to understand the sliding wear response of a cast iron as influenced by applied load and changing concentration of solid lubricant (graphite) particles

Abstract

Purpose

The purpose of this paper is to understand the sliding wear response of a cast iron as influenced by applied load and changing concentration of solid lubricant (graphite) particles in oil lubricant, and operating material removal mechanisms in different sets of experimental conditions.

Design/methodology/approach

The sliding wear response of a grey cast iron has been examined as a function of test environment and load. Properties evaluated were wear rate, friction coefficient and frictional heating. The wear behaviour of the samples has been substantiated through the characteristics of their wear surfaces, subsurface regions and debris particles.

Findings

The wear rate and frictional heating increased with load while friction coefficient was affected in an opposite manner. The presence of oil lubricant led to a substantial improvement in wear response (in terms of decreasing wear rate, friction coefficient and frictional heating) while the presence of graphite particles in the oil lubricant proved to be still better. A critical content of graphite in the oil lubricant becomes most effective towards improving the wear response of the samples. Formation of dark patches on the wear surface, substantial subsurface deformation and fine debris led to improved wear response.

Research limitations/implications

The study enables one to understand the wear behaviour of a cast iron as influenced by the changing concentration of solid lubricant (graphite) particles in the oil lubricant. It also enables one to understand the operating material removal mechanisms responsible for the observed wear characteristics of the samples under varying test conditions. The investigation helps one to see that only a critical concentration of the solid lubricant particles in oil can lead to the best wear performance of materials.

Originality/value

From a practical standpoint, the observations made here gain importance from the fact that solid lubricants are added frequently in oil in engineering applications but it becomes imperative to understand that only a critical concentration can lead to the best wear behaviour of materials.

Details

Industrial Lubrication and Tribology, vol. 61 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 June 2010

Yulan Sun, Marc Thomas and Jacques Masounave

The purpose of this paper is to present experimental research on the behaviour of a new electrorheological fluid (ETSERF).

1986

Abstract

Purpose

The purpose of this paper is to present experimental research on the behaviour of a new electrorheological fluid (ETSERF).

Design/methodology/approach

The ETSERF is a suspension based on diatomite powders dispersed in silicon oil with a surfactant. A design of experiments is conducted to investigate the effects of electric field strength, particle concentration, surfactant percentage, particle size and shear rate on the efficiency of ETSERFs. The influence of the interactions on shear stresses is analyzed by varying all the combinations of the independent variables. The dielectric properties of the ETSERF are investigated in order to explain the interactions between these independent variables. Furthermore, a quantitative relationship between the dynamic shear stresses and the independent variables is developed.

Findings

The relationship provides a very useful explanation for the contributions of each independent variable to the viscosity and yield stress.

Originality/value

A new empirical model is proposed to explain the rheological behaviour of the ER fluids with a shear‐thinning behaviour.

Details

Multidiscipline Modeling in Materials and Structures, vol. 6 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 8 May 2018

Paras Kumar, Harish Hirani and Atul Kumar Agrawal

This paper aims to investigate the effect of misalignment on wear of spur gears and on oil degradation using online sensors.

Abstract

Purpose

This paper aims to investigate the effect of misalignment on wear of spur gears and on oil degradation using online sensors.

Design/methodology/approach

The misalignment effect on gears is created through a self-alignment bearing, and is measured using laser alignment system. Several online sensors such as Fe-concentration sensor, moisture sensor, oil condition sensor, oil temperature sensor and metallic particle sensor are installed in the gear test rig to monitor lubricant quality and wear debris in real time to assess gearbox failure.

Findings

Offset and angular misalignments are detected in both vertical and horizontal planes. The failure of misaligned gear is observed at both the ends and on both the surfaces of the gear teeth. Larger-size ferrous and non-ferrous particles are traced by metallic particle sensor due to gear and seal wear caused by misalignment. Scanning electron microscope (SEM) images examine chuck, spherical and flat platelet particles, and confirm the presence of fatigue (pitting) and adhesion (scuffing) wear mechanism. Energy-dispersive X-ray spectroscopy analysis of SEM particles traces carbon (C) and iron (Fe) elements due to gear failure.

Originality/value

Gear misalignment is one of the major causes of gearbox failure and the lubricant analysis is as important as wear debris analysis. A reliable online gearbox condition monitoring system is developed by integrating wear and oil analyses for misaligned spur gear pair in contact.

Details

Industrial Lubrication and Tribology, vol. 70 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 September 2011

Sven Berg, Ulf Jungmar, Jan Lundberg and Pekka Vähäoja

The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully…

Abstract

Purpose

The aim of this study is to determine the variation of the different oil analysis instruments in terms of standard deviation and CV‐values, when measuring samples of fully formulated hydraulic and gear oils taken from working systems.

Design/methodology/approach

In this investigation two different spectrometric techniques, ICP‐OES and RDE‐OES, have been studied to determine the instruments' precision of measurement and ability to measure the absolute level of contamination.

Findings

The ICP has better precision of measurement of the two instruments, but cannot predict the absolute values of contamination when oil samples are only treated by organic solvent dilution if the samples include large or dense particles. It is therefore not too good, with the sample pre‐treatment method used, at detecting wear processes that produce dense/large particles, such as pitting failure. For instance, microwave‐assisted acid digestion could be used for sample pre‐treating to obtain accurate results in that case. It should, however, be able to detect wear mechanisms that produce small particles such as abrasive wear in any case: the ICP has a repeatability value of r=3 per cent and a reproducibility value of R=12 per cent for contamination levels of between 50‐400 PPM and r=0.6 PPM and R=2 PPM, respectively, at values below 50 PPM; the RDE cannot predict the absolute value of contamination if this includes large or dense particles if proper sample pre‐treatment is not used. It is therefore not good at detecting wear mechanisms that produce dense/large particles (if the oil samples are not pre‐treated properly) such as pitting but should be able to detect abrasive wear and similar processes that produce small particles in any case; the RDE's precision of measurement is not as good as the ICP, with a reproducibility variation of R=r=25 per cent for contamination levels between 20‐500 PPM and R=r=6 PPM for contamination level below 20 PPM.

Research limitations/implications

Measuring only on fully formulated oils from hydraulic and gear systems.

Practical implications

The study will be of significant support regarding industrial interpretation of measurement results from the most common oil particle measurement methods.

Originality/value

No other similar studies are known.

Details

Industrial Lubrication and Tribology, vol. 63 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 29 May 2023

Ting Li, Xianggang Chen, Junhai Wang, Lixiu Zhang, Xinran Li and Xiaoyi Wei

The purpose of this study is to prepare ZnFe2O4 nanospheres, sheet MoS2 and three ZnFe2O4@MoS2 core-shell composites with various shell thicknesses, and add them to the base oil

Abstract

Purpose

The purpose of this study is to prepare ZnFe2O4 nanospheres, sheet MoS2 and three ZnFe2O4@MoS2 core-shell composites with various shell thicknesses, and add them to the base oil for friction and wear tests to simulate the wear conditions of hybrid bearings.

Design/methodology/approach

Through the characterization and analysis of the morphology of wear scars and the elemental composition of friction films, the tribological behavior and wear mechanism of sample materials as lubricant additives were investigated and the effects of shell thickness and sample concentration on the tribological properties of core–shell composite lubricant additives were discussed.

Findings

The findings demonstrate that each of the five sample materials can, to varying degrees, enhance the lubricating qualities of the base oil and that the core–shell nanocomposite sample lubricant additive has superior lubricating properties to those of ZnFe2O4 and MoS2 alone, among them ZnFe2O4@MoS2-2 core–shell composites with moderate shell thickness performed most ideally. In addition, the optimal concentration of the ZnFe2O4@MoS2 lubricant additive was 0.5 Wt.%, and a concentration that was too high led to particle deposition and affected the friction effect.

Originality/value

In this work, ZnFe2O4@MoS2 core–shell composites were synthesized for the first time using ZnFe2O4 as the carrier and the lubrication mechanism of core–shell composites and single materials were compared and studied, which illustrated the advantages of core–shell composite lubricant additives. At the same time, the influence of different shell thicknesses on the lubricant additives of core–shell composites was studied.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2022-0367/

Details

Industrial Lubrication and Tribology, vol. 75 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 March 2023

Runling Peng, Jinyue Liu, Wei Wang, Peng Wang, Shijiao Liu, Haonan Zhai, Leyang Dai and Junde Guo

This study aims to investigate the synergistic friction reduction and antiwear effects of lyophilized graphene loading nano-copper (RGO/Cu) as lubricating oil additives, compared…

72

Abstract

Purpose

This study aims to investigate the synergistic friction reduction and antiwear effects of lyophilized graphene loading nano-copper (RGO/Cu) as lubricating oil additives, compared with graphene.

Design/methodology/approach

The friction performance of freeze-drying graphene (RGO) and RGO/Cu particles was investigated at different addition concentrations and under different conditions.

Findings

Graphene plays a synergistic friction reduction and antiwear effect because of its large specific surface area, surface folds and loading capacity on the nanoparticles. The results showed that the average friction coefficients of RGO and RGO/Cu particles were 22.9% and 6.1% lower than that of base oil and RGO oil, respectively. In addition, the widths of wear scars were 62.3% and 55.3% lower than those of RGO/Cu particles, respectively.

Originality/value

The RGO single agent is suitable for medium-load and high-speed conditions, while the RGO/Cu particles can perform better in the conditions of heavy load and high speed.

Details

Industrial Lubrication and Tribology, vol. 75 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 March 2014

Manu V. Thottackkad, P.K. Rajendrakumar and K. Prabhakaran Nair

– This manuscript aims to deal with the tribological property variations of engine oil (SAE15W40) by the addition of copper oxide (CuO) nanoparticles on weight percentage basis.

Abstract

Purpose

This manuscript aims to deal with the tribological property variations of engine oil (SAE15W40) by the addition of copper oxide (CuO) nanoparticles on weight percentage basis.

Design/methodology/approach

Experimental studies on the influence of CuO nanoparticles utilised as an additive in lubricating oil (SAE15W40) under boundary lubrication conditions have been carried out using a pin-on-disc machine in accordance with ASTM G-99 standard. The variation of viscosity, coefficient of friction, wear and settling of nanoparticles has been studied as a function of particle concentration in the lubricant.

Findings

Results show that the frictional force and specific wear rate decrease with an increase in concentration of nanoparticles comes to a minimum at a specific concentration and then increases, showing the presence of an optimum concentration. With the increase in concentration of nanoparticles, the kinematic and dynamic viscosities, and the flash and fire points are found to increase.

Originality/value

The use of CuO nanoparticles as additives to a moderate level is a very efficient means of improving the tribological properties of lubricating oils.

Details

Industrial Lubrication and Tribology, vol. 66 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of over 2000