Search results

This paper aims to present a reverse engineering (RE) approach for three-dimensional (3D) model reconstruction and fast prototyping (FP) of broken chess pieces.

A case study involving a broken chess piece was selected to demonstrate the effectiveness of the proposed unconventional RE approach. Initially, a laser 3D scanner was used to acquire a (non-uniform rational B-spline) surface model of the object, which was then processed to develop a parametric computer aided design (CAD) model combined with geometric design and tolerancing (GD&T) technique for evaluation and then for FP of the part using a computer numerical controlled (CNC) machine.

The effectiveness of the proposed approach for reconstruction and FP of rotational parts was ascertained through a sample part. The study demonstrates non-contact data acquisition technologies such as 3D laser scanners together with RE systems can support to capture the entire part geometry that was broken/worn and developed quickly through the application of computer aided manufacturing principles and a CNC machine. The results indicate that design communication, customer involvement and FP can be efficiently accomplished by means of an integrated RE workflow combined with rapid product development tools and techniques.

This research established a RE approach for the acquisition of broken/worn part data and the development of parametric CAD models. Then, the developed 3D CAD model was inspected for accuracy by means of the GD&T approach and rapidly developed using a CNC machine. Further, the proposed RE led FP approach can provide solutions to similar industrial situations wherein agility in the product design and development process is necessary to produce physical samples and functional replacement parts for aging systems in a short turnaround time.

Snap fits are crucial in automotive applications for rapid assembly and disassembly of mating components, eliminating the need for fasteners. This study aims to focus on designing and analyzing serviceable cantilever fit snap connections used in automobile plastic components. Snap fits are classified into permanent and semi-permanent fittings, with permanent fittings having a snap clipping angle between 0° and 5° and semi-permanent fittings having a clipping angle between 15° and 45°. Polypropylene random copolymer is chosen for its exceptional fatigue resistance and elasticity.

The design process includes determining dimensions, computing assembly, disassembly pressures and creating three-dimensional computer-aided design models. Finite element analysis (FEA) is used to evaluate the snap-fit mechanism’s stress, deformation and general functionality in operational scenarios.

The study develops a modified snap-fit mechanism with decreased bending stress and enhanced mating force optimization. The maximum bending stress during assembly is 16.80 MPa, requiring a mating force of 7.58 N, while during disassembly, it is 37.3 MPa, requiring a mating force of 16.85 N. The optimized parameters significantly improve the performance and dependability of the snap-fit mechanism. The results emphasize the need of taking into account both the assembly and disassembly processes in snap-fit design, because the research demonstrates greater forces during disassembly. The approach developed integrates FEA and design for assembly (DFA) concepts to provide a solution for improving the efficiency and reliability of snap-fit connectors in automotive applications.

The research paper’s distinctiveness comes from the fact that it presents a thorough and realistic viewpoint on snap-fit design, emphasizes material selection, incorporates DFA principles and emphasizes the specific requirements of both assembly and disassembly operations. These discoveries may enhance the efficiency, reliability and sustainability of snap-fit connections in plastic automobile parts and beyond. In conclusion, the idea that disassembly needs to be done with a lot more force than installation in a snap-fit design can have a good effect on buzz, squeak and rattle and noise, vibration and harshness characteristics in automobiles.

The rapid development of three-dimensional (3D) printing makes it familiar in daily life, especially the fused deposition modeling 3D printers. The process planning of traditional flat layer printing includes slicing and path planning to obtain the boundaries and the filling paths for each layer along the vertical direction. There is a clear division line through the whole fabricated part, inherited in the flat-layer-based printed parts. This problem is brought about by the seam of the boundary in each layer. Hence, the purpose of this paper is to propose a novel helical filling path generation with the ideal surface-plane intersection for a rotary 3D printer.

The detailed algorithm and implementation steps are given with several worked examples to enable readers to understand it better. The adjacent points obtained from the planar slicing are combined to generate each layer's helical points. The contours of all layers are traversed to obtain the helical surface layer and helical path. Meanwhile, the novel rotary four-degree of freedom 3D printer is briefly introduced.

As a proof of concept, this paper presents several examples based on the rotary 3D printer designed in the authors’ previous research and the algorithms illustrated in this paper. The preliminary experiments successfully verify the feasibility and versatility of the proposed slicing method based on a rotary 3D printer.

This paper provides a novel and feasible slicing method for multi-axis rotary 3D printers, making manufacturing thin-wall and complex parts possible. To further broaden the proposed slicing method’s application in further research, adaptive tool path generation for flat and curved layer printing could be applied with a combination of flat and curved layers in the same layer, different layers or even different parts of structures.

The purpose of this paper is to design and manufacture an intelligent 3D printed sensor to monitor the re-occurrence of diaphragmatic hernia (DH; after surgery) in bovines as an Internet of Things (IOT)-based solution.

The approach used in this study is based on a bibliographic analysis for the re-occurrence of DH in the bovine after surgery. Using SolidWorks and ANSYS, the computer-aided design model of the implant was 3D printed based on literature and discussions on surgical techniques with a veterinarian. To ensure the error-proof design, load test and strain–stress rate analyses with boundary distortion have been carried out for the implant sub-assembly.

An innovative IOT-based additive manufacturing solution has been presented for the construction of a mesh-type sensor (for the health monitoring of bovine after surgery).

An innovative mesh-type sensor has been fabricated by integration of metal and polymer 3D printing (comprising 17–4 precipitate hardened stainless steel and polyvinylidene fluoride-hydroxyapatite-chitosan) without sacrificing strength and specific absorption ratio value.

The construction industry has actively attempted to tackle the low-productivity issues arising from inefficient construction planning. It is imperative to understand how construction practitioners perceive technology integration in construction planning in light of emerging technologies. This study intended to uncover unique experimental findings by integrating 4D-building information modelling (BIM) to virtual reality (VR) technology during construction planning among construction professionals at light steel framing (LSF) projects.

The building industry participants were invited to provide inputs on two different construction planning methods: conventional and innovative methods. The conventional method involved the participants using traditional platforms such as 2D computer-aided design (CAD) and physical visualisation of paper-based construction drawings for the LSF assembly process with a Gantt Chart tool to complete construction planning-related tasks for the targeted project. Comparatively, participants are required to perform the same tasks using more innovative platforms like 4D-BIM in a VR environment.

A Charrette Test Method was used to validate the findings, highlighting an improvement in usability (+10.3%), accuracy (+89.1%) and speed (+30%) using 4D BIM with VR compared to the conventional paper-based method. The findings are also validated by a paired t-test, which is supported by the rationality of the same findings. This study posits positive results for construction planning through the utilisation of modern practices and technologies. These findings are significant for the global construction industry facing low productivity issues, delays and certainty in terms of building delivery timelines due to poor construction planning.

This new blend of technologies—combining 4D BIM and VR in industrialised construction projects—potentially directs future initiatives to drive the efficiency of construction planning in the building lifecycle. The interactive BIM-based virtual environment would purposefully transform construction planning practices in order to deliver modern and more certain building construction methods with a focus on prefabrication processes.

Manufacturing of products loaded with torque in an incremental process should take into account the strength in relation to the internal structure of the details. Incremental processes allow for obtaining various internal structures, both in the production process itself and as a result of designing a three-dimensional computer-aided design model with programmable strength. Finite element analysis (FEA) is often used in the modeling process, especially in the area of topological optimization. There is a lack of data for numerical simulation processes, especially for the design of products loaded with torque and manufactured additive manufacturing (AM). The purpose of this study is to present the influence of the internal structure of samples produced in the material extrusion (MEX) technology on the tested parameters in the process of unidirectional torsion and to present the practical application of the obtained results on the example of a spline connection.

The work involved a process of unidirectional torsion of samples with different internal structures, produced in the MEX technology. The obtained results allowed for the FEA of the spline connection, which was compared with the test of unidirectional torsion of the connection.

The performance of the unidirectional torsion test and the obtained results allowed us to determine the influence of the internal structure and its density on the achieved values of the tested parameters of the analyzed prototype materials. The performed FEA of the spline connection reflects the deformation of the produced connection in the unidirectional torsion test.

There are no standards for the torsional strength of elements manufactured from polymeric materials using MEX methods, which is why the industry often does not use these methods due to the need to spend time on research, which is associated with high costs. In addition, the industry is vary of unknown solutions and limits their use. Therefore, it is important to determine, among others, the strength parameters of components manufactured using incremental methods, including MEX, so that they can be widely used because of their great potential and thus gain trust among the recipient market. In addition, taking into account the different densities of the applied filling structure of the samples made of six prototype materials commonly available from manufacturers allowed us to determine its effect on the torsional strength. The presented work can be the basis for constructors dealing with the design of elements manufactured in the MEX technology in terms of torsional strength. The obtained results also complement the existing material base in the FEA software and perform the strength analysis before the actual details are made to verify the existing irregularities that affect the strength of the details. The analysis of unidirectional torsion made it possible to supplement the material cards, which often refer to unprocessed material, e.g. in MEX processes.

The curve construction on surfaces is becoming more and more important in computer-aided design (CAD), computer graphics (CG) and the other related fields. This problem is often encountered in NC machining, tool path generation, automated fiber placement and so on. However, designing curves on curved surfaces is quite different from constructing a curve in Euclidean space. Therefore, the traditional methods of curve design are not suitable for constructing a continuous curve on surface. The authors need to perform interpolation directly on surface so that the final target curve is embedded into the given surface and also meets the continuous conditions.

Firstly, adopting a series of Hermite blending functions, the authors design a space curve passing the given knots on the point-cloud surface. Then, the authors construct a class of directrixes that are adopted to determine vector fields for projection. Finally, a complete G2 continuous curve embedded in point-cloud surfaces is constructed by solving the first-order ordinary differential equations (ODEs).

The authors’ main contribution is to overcome the problem of constructing G¹ and G² continuous curves on point-cloud surfaces and the authors’ schemes are based on the projection moving least square (MLS) surfaces and traditional differential geometric.

Based on the framework of projection MLS surfaces, a novel method to overcome the problem of constructing G² continuous curves on point-cloud surfaces is proposed.

This paper aims to establish the most underlying factors causing construction projects delay from the most applicable.

The paper conducted survey of experts using systematic review of vast body of literature which revealed 23 common factors affecting construction delay. Consequently, this study carried out reliability analysis, ranking using the significance index measurement of delay parameters (SIDP), correlation analysis and factor analysis. From the result of factor analysis, this study grouped a specific underlying factor into three of the six applicable factors that correlated strongly with construction project delay.

The paper finds all factors from the reliability test to be consistent. It suggests project quality control, project schedule/program of work, contractors’ financial difficulties, political influence, site conditions and price fluctuation to be the six most applicable factors for construction project delay, which are in the top 25% according to the SIDP score and at the same time are strongly associated with construction project delay.

This paper is recommending that prospective research should use a qualitative and inductive approach to investigate whether any new, not previously identified, underlying factors that impact construction projects delay can be discovered as it followed an inductive research approach.

The paper includes implications for the policymakers in the construction industry in Nigeria to focus on measuring the key suppliers’ delivery performance as late delivery of materials by supplier can result in rescheduling of work activities and extra time or waiting time for construction workers as well as for the management team at site. Also, construction stakeholders in Nigeria are encouraged to leverage the amount of data produced from backlog of project schedules, as-built drawings and models, computer-aided designs (CAD), costs, invoices and employee details, among many others through the aid of state-of-the-art data driven technologies such as artificial intelligence or machine learning to make key business decisions that will help drive further profitability. Furthermore, this study suggests that these stakeholders use climatological data that can be obtained from weather observations to minimize impact of bad weather during construction.

This paper establishes the three underlying factors (late delivery of materials by supplier, poor decision-making and Inclement or bad weather) causing construction projects delay from the most applicable.

A hybrid of architectural design and engineering, architectural engineers (AEs)design and remediate problems with internal and external structures and systems of building and facilities in the US. Trained and credentialed in academic programs awarding approximately 1,000 degrees annually, AE is a mid-sized specialty engineering degree comparable to computer software, nuclear, or materials engineering. The case outlines the origins and history of the occupation and illustrates three aspects of the academization process: integration of the university’s charter for knowledge production within an occupation; possibilities for conflict and power within universities that can shape occupational outcomes; and the role of the university and collaborations with practitioners in creating change in theoretical conceptions, on-the-job skills, and problem-solving strategies. AE demonstrates academization in a field with specific physical outcomes and functional requirements that are technically bounded. As counterfactuals, possible alternative occupational paths for the work roles of AEs are considered, along with reasons why they did not happen. What did occur demonstrates the impact of the academization process, with both credentialing and new research. AE is an informative example of constructed functionalism, formed and continually shaped by the university.

Three-dimensional (3D) printing is popular for many applications including the production of photocatalysts. This paper aims to focus on developing of 3D-printed photocatalyst-nano composite lattice structure. Digital light processing (DLP) 3D printing of photocatalyst composites was performed using photosensitive resin mixed with 0.5% Wt. of TiO₂ powder and varying amounts (0.025% Wt. to 0.2% Wt.) of graphene nanoplatelet powder. The photocatalytic efficiency of DLP 3D-printed photocatalyst TiO₂ composite was investigated, and the effects of nano graphite powder incorporation on the photocatalytic activity, thermal and mechanical properties were investigated.

Methods involve 3D computer-aided design modeling, printing parameters and comprehensive characterization techniques such as structural equation modeling, X-ray diffraction, thermogravimetric analysis, Fourier-transform infrared (FTIR) and mechanical testing.

Results highlight successful dispersion and characteristics of TiO₂ and graphene nanoplatelet (GNP) powders, intricate designs of 3D-printed lattice structures, and the influence of GNPs on thermal behavior and mechanical properties.

The study suggests applicability in wastewater treatment and environmental remediation, showcasing the adaptability of 3 D printing in designing effective photocatalysts. Future research should focus on practical applications and the long-term durability of these 3D-printed composites.