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Article
Publication date: 14 February 2022

Yile Zhang, Yadong Zhou and Youchao Sun

The purpose of this paper is to analyze the bird impact damage of fuselage composite stiffened structures by numerical method and to evaluate the damage and the bird impact…

Abstract

Purpose

The purpose of this paper is to analyze the bird impact damage of fuselage composite stiffened structures by numerical method and to evaluate the damage and the bird impact resistance of different structures.

Design/methodology/approach

The deformation and damage of composite stiffened plates during bird impact are numerically analyzed by the explicit finite element software LS-DYNA. A comparative study on the numerical calculation results was conducted by using SPH (Smoothed Particle Hydrodynamics)-FEM (Finite Element Method) modeling and simulation. First, the I-shaped, T-shaped, straight stiffened plates and unstiffened plate were designed. Second, the accuracy of the bird model was verified and further used to evaluate bird strikes on composite stiffened plate. Third, the results of damage modes as well as displacements of the stiffened plates were compared.

Findings

The stiffeners can increase the local stiffness of the composite panel, which can effectively inhibit the bird’s movement along the impact direction. Adding stiffeners can change the panel matrix tension damage from global distribution to local distribution mode; however, the impact damage distribution and the ability to inhibit damage propagation can differ for different stiffened panels. Especially, the I-stiffened panel exhibits a better anti-bird strike performance.

Originality/value

The analysis of geometric parameters of structural components by numerical methods can reduce the cost of the design phase and has been widely used in aircraft design. The present study evaluated the bird impact damage of composite stiffened plates with different structures, which provides a guideline for selecting the stiffened plate structure in the fuselage skin.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 4 January 2016

Pankaj V Katariya and Subrata Kumar Panda

The purpose of this paper is to develop a general mathematical model for laminated curved structure of different geometries using higher-order shear deformation theory to evaluate…

Abstract

Purpose

The purpose of this paper is to develop a general mathematical model for laminated curved structure of different geometries using higher-order shear deformation theory to evaluate in-plane and out of plane shear stress and strains correctly. Subsequently, the model has to be validated by comparing the responses with developed simulation model (ANSYS) as well as available published literature. It is also proposed to analyse thermal buckling load parameter of laminated structures using Green–Lagrange type non-linear strains for excess thermal distortion under uniform temperature loading.

Design/methodology/approach

Laminated structures known for their flexibility as compared to conventional material and the deformation behaviour are greatly affected due to combined thermal/aerodynamic environment. The vibration/buckling behaviour of shell structures are very different than that of the plate structures due to their curvature effect. To model the exact behaviour of laminated structures mathematically, a general mathematical model is developed for laminated shell geometries. The responses are evaluated numerically using a finite element model-based computer code developed in MATLAB environment. Subsequently, a simulation model has been developed in ANSYS using ANSYS parametric design language code to evaluate the responses.

Findings

Vibration and thermal buckling responses of laminated composite curved panels have been obtained based on proposed model through a customised computer code in MATLAB environment and ANSYS simulation model using ANSYS parametric design language code. The convergence behaviour are tested and compared with those available in published literature and ANSYS results. Finally, the investigation has been extended to examine the effect of different parameters (thickness ratios, curvature ratios, modular ratios, number of layers and support conditions) on the free vibration and thermal buckling responses of laminated curved structures.

Practical implications

The present paper intends to give sufficient amount of numerical experimentation, which may lead to help in designing of finished product made up of laminated composites. Most of the aerospace, space research and defence organisation intend to develop low cost and high durable products for real hazard conditions by taking combined loading and environmental conditions. Further, case studies might lead to a lighter design of the laminated composite panels used in high-performance systems, where the weight reduction is the major parameter, such as aerospace, space craft and missile structures.

Originality/value

In this analysis, the geometrical distortion due to temperature is being introduced through Green–Lagrange sense in the framework of higher-order shear deformation theory for different types of laminated shells (cylindrical/spherical/hyperboloid/elliptical). A simulation-based model is developed using ANSYS parametric design language in ANSYS environment for different geometries and loading condition and compared with the numerical model.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 88 no. 1
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 1 January 2009

M. Grujicic, G. Arakere, V. Sellappan, J.C. Ziegert and D. Schmueser

Among various efforts pursued to produce fuel efficient vehicles, light weight engineering (i.e. the use of low‐density structurally‐efficient materials, the application of…

Abstract

Among various efforts pursued to produce fuel efficient vehicles, light weight engineering (i.e. the use of low‐density structurally‐efficient materials, the application of advanced manufacturing and joining technologies and the design of highly‐integrated, multi‐functional components/sub‐assemblies) plays a prominent role. In the present work, a multi‐disciplinary design optimization methodology has been presented and subsequently applied to the development of a light composite vehicle door (more specifically, to an inner door panel). The door design has been optimized with respect to its weight while meeting the requirements /constraints pertaining to the structural and NVH performances, crashworthiness, durability and manufacturability. In the optimization procedure, the number and orientation of the composite plies, the local laminate thickness and the shape of different door panel segments (each characterized by a given composite‐lay‐up architecture and uniform ply thicknesses) are used as design variables. The methodology developed in the present work is subsequently used to carry out weight optimization of the front door on Ford Taurus, model year 2001. The emphasis in the present work is placed on highlighting the scientific and engineering issues accompanying multidisciplinary design optimization and less on the outcome of the optimization analysis and the computational resources/architecture needed to support such activity.

Details

Multidiscipline Modeling in Materials and Structures, vol. 5 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 2 January 2023

Mustafa S. Al-Khazraji, S.H. Bakhy and M.J. Jweeg

The purpose of this review paper is to provide a review of the most recent advances in the field of manufacturing composite sandwich panels along with their advantages and…

Abstract

Purpose

The purpose of this review paper is to provide a review of the most recent advances in the field of manufacturing composite sandwich panels along with their advantages and limitations. The other purpose of this paper is to familiarize the researchers with the available developments in manufacturing sandwich structures.

Design/methodology/approach

The most recent research articles in the field of manufacturing various composite sandwich structures were reviewed. The review process started by categorizing the available sandwich manufacturing techniques into nine main categories according to the method of production and the equipment used. The review is followed by outlining some automatic production concepts toward composite sandwich automated manufacturing. A brief summary of the sandwich manufacturing techniques is given at the end of this article, with recommendations for future work.

Findings

It has been found that several composite sandwich manufacturing techniques were proposed in the literature. The diversity of the manufacturing techniques arises from the variety of the materials as well as the configurations of the final product. Additive manufacturing techniques represent the most recent trend in composite sandwich manufacturing.

Originality/value

This work is valuable for all researchers in the field of composite sandwich structures to keep up with the most recent advancements in this field. Furthermore, this review paper can be considered as a guideline for researchers who are intended to perform further research on composite sandwich structures.

Details

Journal of Engineering, Design and Technology , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 17 October 2018

Alejandro Sanchez-Carmona and Cristina Cuerno-Rejado

A conceptual design method for composite material stiffened panels used in aircraft tail structures and unmanned aircraft has been developed to bear compression and shear loads.

Abstract

Purpose

A conceptual design method for composite material stiffened panels used in aircraft tail structures and unmanned aircraft has been developed to bear compression and shear loads.

Design/methodology/approach

The method is based on classical laminated theory to fulfil the requirement of building a fast design tool, necessary for this preliminary stage. The design criterion is local and global buckling happen at the same time. In addition, it is considered that the panel does not fail due to crippling, stiffeners column buckling or other manufacturing restrictions. The final geometry is determined by minimising the area and, consequently, the weight of the panel.

Findings

The results obtained are compared with a classical method for sizing stiffened panels in aluminium. The weight prediction is validated by weight reductions in aircraft structures when comparing composite and aluminium alloys.

Research limitations/implications

The work is framed in conceptual design field, so hypotheses like material or stiffeners geometry shall be taken a priori. These hypotheses can be modified if it is necessary, but even so, the methodology continues being applicable.

Practical implications

The procedure presented in this paper allows designers to know composite structure weight of aircraft tails in commercial aviation or any lifting surface in unmanned aircraft field, even for unconventional configurations, in early stages of the design, which is an aid for them.

Originality/value

The contribution of this paper is the development of a new rapid methodology for conceptual design of composite panels and the feasible application to aircraft tails and also to unmanned aircraft.

Details

Aircraft Engineering and Aerospace Technology, vol. 90 no. 8
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 6 July 2010

Fulvio Romano, Josè Fiori and Umberto Mercurio

This paper's aim is to focus on the design, manufacture and test of a stiffened panel in composite material with integrated longitudinal foam‐filled stiffeners, spar and rib caps…

Abstract

Purpose

This paper's aim is to focus on the design, manufacture and test of a stiffened panel in composite material with integrated longitudinal foam‐filled stiffeners, spar and rib caps, using one‐shot liquid infusion (LI) process, reducing weight and number of subparts respect to metallic reference baseline P180 Avanti vertical fin.

Design/methodology/approach

Extensive activities in computational applications in order to improve the efficiency of the design process finite element analysis/structural sizing codes have led to an optimised engineering design process that resulted in a successful stiffened carbon fibre reinforced polymer panel design in terms of weight and number of parts with respect to the metallic baseline.

Findings

The composite panel has fulfilled all the design requirements (reduction of mass and number of parts with respect to the metallic reference baseline) overcoming the certification static test, and confirming the reliability of the theoretical analyses.

Research limitations/implications

The composite aircraft components, conceived as unitized structure by one‐shot process, guarantee not only a mass reduction, compared to aluminium components, but assure also the reduction of the number of subparts and of the assembly process cycle time. On the other hand, the LI technology implies the development of more specific and advanced techniques to control the manufacturing and the weight.

Practical implications

The stiffened panel is the most used component in the aircraft structures; the solution shown in this work can find applications in many parts of an aircraft.

Originality/value

The results obtained in this work can be useful to those who work in aeronautical structural departments with the aim to reduce weight and subparts of the airframe.

Details

Aircraft Engineering and Aerospace Technology, vol. 82 no. 4
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 2 January 2018

Kulmani Mehar and Subrata Kumar Panda

The purpose of this paper is to develop a general mathematical model for the evaluation of the theoretical flexural responses of the functionally graded carbon nanotube-reinforced…

Abstract

Purpose

The purpose of this paper is to develop a general mathematical model for the evaluation of the theoretical flexural responses of the functionally graded carbon nanotube-reinforced composite doubly curved shell panel using higher-order shear deformation theory with thermal load. It is well-known that functionally graded materials are a multidimensional problem, and the present numerical model is also capable of solving the flexural behaviour of different shell panel made up of carbon nanotube-reinforced composite with adequate accuracy in the absence of experimentation.

Design/methodology/approach

In this current paper, the responses of the single-walled carbon nanotube-reinforced composite panel is computed numerically using the proposed generalised higher-order mathematical model through a homemade computer code developed in MATLAB. The desired flexural responses are computed numerically using the variational method.

Findings

The validity and the convergence behaviour of the present higher-order model indicate the necessity for the analysis of multidimensional structure under the combined loading condition. The effect of various design parameters on the flexural behaviour of functionally graded carbon nanotube doubly curved shell panel are examined to highlight the applicability of the presently proposed higher-order model under thermal environment.

Originality/value

In this paper, for the first time, the static behaviour of functionally graded carbon nanotube-reinforced composite doubly curved shell panel is analysed using higher-order shear deformation theory. The properties of carbon nanotube and the matrix material are considered to be temperature dependent. The present model is so general that it is capable of solving various geometries from single curve to doubly curved panel, including the flat panel.

Details

Aircraft Engineering and Aerospace Technology, vol. 90 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 28 December 2021

Costas D. Kalfountzos, George S.E. Bikakis and Efstathios E. Theotokoglou

The purpose of this paper is to study the deterministic elastic buckling behavior of cylindrical fiber–metal laminate panels subjected to uniaxial compressive loading and the…

Abstract

Purpose

The purpose of this paper is to study the deterministic elastic buckling behavior of cylindrical fiber–metal laminate panels subjected to uniaxial compressive loading and the investigation of GLAss fiber-REinforced aluminum laminate (GLARE) panels using probabilistic finite element method (FEM) analysis.

Design/methodology/approach

The FEM in combination with the eigenvalue buckling analysis is used for the construction of buckling coefficient–curvature parameter diagrams of seven fiber–metal laminate grades, three glass-fiber composites and monolithic 2024-T3 aluminum. The influences of uncertainties concerning material properties and laminate dimensions on the buckling load are studied with sensitivity analyses.

Findings

It is found that aluminum has a stronger impact on the buckling behavior of the fiber–metal laminate panels than their constituent uni-directional or woven composites. For the classical simply supported boundary conditions, it is found that there is an approximately linear relation between the buckling coefficient and the curvature parameter when the diagrams are plotted in double logarithmic scale. The probabilistic calculations demonstrate that there is a considerable probability to overestimate the buckling load of GLARE panels with deterministic calculations.

Originality/value

In this study, the deterministic and probabilistic buckling response of fiber metal laminate panels is investigated. It is shown that realistic structural uncertainties could substantially affect the buckling strength of aerospace components.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 5
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 25 February 2014

Aleksandr Cherniaev

The genetic algorithm (GA) technique is widely used for the optimization of stiffened composite panels. It is based on sequential execution of a number of specific operators…

Abstract

Purpose

The genetic algorithm (GA) technique is widely used for the optimization of stiffened composite panels. It is based on sequential execution of a number of specific operators, including the encoding of particular design variables. For instance, in the case of a stiffened composite panel, the design variables that need to be encoded are: the number of plies and their stacking sequences in the panel skin and stiffeners. This paper aims to present a novel, implicit, heuristic approach for encoding composite laminates and, through its use, demonstrates an improvement in the optimization process.

Design/methodology/approach

The stiffened panel optimization has been formulated as a constrained discrete minimum-weight design problem. GAs, which use both new encoding schemes and those previously described in the literature, have been used to find near-optimal solutions to the formulated problem. The influence of the new encoding scheme on the searching capabilities of the GA has been investigated using comparative analysis of the optimization results.

Findings

The new encoding scheme allows the definition of stacking sequences in composites using shorter symbolic representations as compared with standard encoding operators and, as a result of this, a reduction in the problem design space. According to numerical experiments performed in this work, this feature enables GA to obtain near-optimal designs using smaller population sizes than those required if standard encoding schemes are used.

Originality/value

The approach to encoding laminates presented in this paper is based on the original heuristics. In the context of GA-based optimization of stiffened composite panels, the use of the new approach rather than the standard encoding technique can lead to a significant reduction in computational time employed.

Details

Engineering Computations, vol. 31 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 28 February 2023

Haiyang Hu, Yu Wang, Chenchen Lian and Peiyan Wang

In this paper, an attempt is made to obtain buckling loads, ultimate bearing capacity and other required structural characteristics of grid structure panels. The numerical method…

Abstract

Purpose

In this paper, an attempt is made to obtain buckling loads, ultimate bearing capacity and other required structural characteristics of grid structure panels. The numerical method for post-buckling behavior analysis of panels involving multiple invisible damages is also presented.

Design/methodology/approach

In this paper, two bidirectional stiffened composite panels are manufactured and tested. Multiple discrete invisible damages are introduced in different positions of the stringers, and the experimental and simulation investigation of buckling and post-buckling were carried out on the damaged stiffened panels.

Findings

The simulation load–displacement curves are compared with the experimental results, and it is found that the simulation model can well predict the occurrence of buckling and failure loads. The strain curve shows that the rate of strain change at the damaged site is greater than that at the undamaged site, which reflects that the debond is more likely occurred at the damaged site. The simulation verifies that the panel is usually crushed due to matrix compression and fiber–matrix shear.

Originality/value

In this paper, post-buckling tests and numerical simulations of bidirectional stiffened composite panels with impact damage were carried out. Two panels with four longitudinal stringers and two transverse stringers were manufactured and tested. The buckling and post-buckling characteristics of the grid structure are obtained, and the failure mechanism of the structure is explained. This is helpful for the design of wall panel structure.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

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