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1 – 10 of over 2000
Article
Publication date: 18 May 2023

Pradeep Kumar Mishra and Jagadesh T.

The tensile behavior of additively manufactured nylon-based carbon fiber-reinforced composites (CFRP) is an important criterion in aerospace and automobile structural design. So…

Abstract

Purpose

The tensile behavior of additively manufactured nylon-based carbon fiber-reinforced composites (CFRP) is an important criterion in aerospace and automobile structural design. So, this study aims to evaluate and validate the tensile stiffness of printed CFRP composites (low- and high-volume fraction fiber) using the volume average stiffness (VAS) model in consonance with experimental results. In specific, the tensile characterization of printed laminate composites is studied under the influence of raster orientations and process-induced defects.

Design/methodology/approach

CFRP composite laminates of low- and high-volume fraction carbon fiber of different raster orientations (0°, ± 45° and 0/90°) were fabricated using the continuous fiber 3D printing technique, and tensile characteristics of laminates were done on a universal testing machine with the crosshead speed of 2 mm/min. The induced fracture surface of laminates due to tensile load was examined using the scanning electron microscopy technique.

Findings

The VAS model can predict the tensile stiffness of printed CFRP composites with different raster orientations at an average prediction error of 5.94% and 10.58% for low- and high-volume fiber fractions, respectively. The unidirectional CFRP laminate composite with a high-volume fraction (50%) of carbon fiber showed 50.79% more tensile stiffness and 63.12% more tensile strength than the low-volume fraction (26%) unidirectional composite. Fiber pullout, fiber fracture and ply delamination are the major failure appearances observed in fracture surfaces of laminates under tensile load using scanning electron microscopy.

Originality/value

This investigation demonstrates the novel methodology to study specific tensile characteristics of low- and high-volume fraction 3D printed CFRP composite.

Details

Rapid Prototyping Journal, vol. 29 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 June 1997

Jaroslav Mackerle

Gives a bibliographical review of the finite element methods (FEMs) applied for the linear and nonlinear, static and dynamic analyses of basic structural elements from the…

6042

Abstract

Gives a bibliographical review of the finite element methods (FEMs) applied for the linear and nonlinear, static and dynamic analyses of basic structural elements from the theoretical as well as practical points of view. The range of applications of FEMs in this area is wide and cannot be presented in a single paper; therefore aims to give the reader an encyclopaedic view on the subject. The bibliography at the end of the paper contains 2,025 references to papers, conference proceedings and theses/dissertations dealing with the analysis of beams, columns, rods, bars, cables, discs, blades, shafts, membranes, plates and shells that were published in 1992‐1995.

Details

Engineering Computations, vol. 14 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 12 December 2022

Zhangxin Guo, Shiyi Wei, Pingyu Kuai, Gin Boay Chai, Mingyu Wu and Jianguo Liang

The influence of the number and arrangement of bolts on the tensile properties of bolted composite laminates was studied in the present study.

Abstract

Purpose

The influence of the number and arrangement of bolts on the tensile properties of bolted composite laminates was studied in the present study.

Design/methodology/approach

Based on the finite element model, the stiffness degradation method is used to simulate the damage evolution process for the failure of bolted composite laminates. Using ABAQUS finite element software combined with material failure criteria, the numerical calculation of the connection strength and failure mode of bolted composite laminates was carried out.

Findings

The results of the study show that the tensile strength of the composite laminates connected by three bolts is higher than that of the laminates connected by two bolts. And the arrangement of different bolts has a great influence on the failure strength of bolted laminates.

Originality/value

Bolted connection of composite laminates is a common problem in engineering practice. The effect of bolt arrangement and number on the strength of composite laminates is studied in this manuscript.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 4 January 2016

Pankaj V Katariya and Subrata Kumar Panda

The purpose of this paper is to develop a general mathematical model for laminated curved structure of different geometries using higher-order shear deformation theory to evaluate…

Abstract

Purpose

The purpose of this paper is to develop a general mathematical model for laminated curved structure of different geometries using higher-order shear deformation theory to evaluate in-plane and out of plane shear stress and strains correctly. Subsequently, the model has to be validated by comparing the responses with developed simulation model (ANSYS) as well as available published literature. It is also proposed to analyse thermal buckling load parameter of laminated structures using Green–Lagrange type non-linear strains for excess thermal distortion under uniform temperature loading.

Design/methodology/approach

Laminated structures known for their flexibility as compared to conventional material and the deformation behaviour are greatly affected due to combined thermal/aerodynamic environment. The vibration/buckling behaviour of shell structures are very different than that of the plate structures due to their curvature effect. To model the exact behaviour of laminated structures mathematically, a general mathematical model is developed for laminated shell geometries. The responses are evaluated numerically using a finite element model-based computer code developed in MATLAB environment. Subsequently, a simulation model has been developed in ANSYS using ANSYS parametric design language code to evaluate the responses.

Findings

Vibration and thermal buckling responses of laminated composite curved panels have been obtained based on proposed model through a customised computer code in MATLAB environment and ANSYS simulation model using ANSYS parametric design language code. The convergence behaviour are tested and compared with those available in published literature and ANSYS results. Finally, the investigation has been extended to examine the effect of different parameters (thickness ratios, curvature ratios, modular ratios, number of layers and support conditions) on the free vibration and thermal buckling responses of laminated curved structures.

Practical implications

The present paper intends to give sufficient amount of numerical experimentation, which may lead to help in designing of finished product made up of laminated composites. Most of the aerospace, space research and defence organisation intend to develop low cost and high durable products for real hazard conditions by taking combined loading and environmental conditions. Further, case studies might lead to a lighter design of the laminated composite panels used in high-performance systems, where the weight reduction is the major parameter, such as aerospace, space craft and missile structures.

Originality/value

In this analysis, the geometrical distortion due to temperature is being introduced through Green–Lagrange sense in the framework of higher-order shear deformation theory for different types of laminated shells (cylindrical/spherical/hyperboloid/elliptical). A simulation-based model is developed using ANSYS parametric design language in ANSYS environment for different geometries and loading condition and compared with the numerical model.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 88 no. 1
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 5 June 2023

Prashant Kumar Choudhary

The objective of the present work is to present the design optimization of composite cylindrical shell subjected to an axial compressive load and lateral pressure.

Abstract

Purpose

The objective of the present work is to present the design optimization of composite cylindrical shell subjected to an axial compressive load and lateral pressure.

Design/methodology/approach

A novel optimization method is developed to predict the optimal fiber orientation in composite cylindrical shell. The optimization is carried out by coupling analytical and finite element (FE) results with a genetic algorithm (GA)-based optimization scheme developed in MATLAB. Linear eigenvalue were performed to evaluate the buckling behaviour of composite cylinders. In analytical part, besides the buckling analysis, Tsai-Wu failure criteria are employed to analyse the failure of the composite structure.

Findings

The optimal result obtained through this study is compared with traditionally used laminates with 0, 90, ±45 orientation. The results suggest that the application of this novel optimization algorithm leads to an increase of 94% in buckling strength.

Originality/value

The proposed optimal fiber orientation can provide a practical and efficient way for the designers to evaluate the buckling pressure of the composite shells in the design stage.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 13 October 2020

Bharat Bhushan Mishra, Ajay Kumar, Pijush Samui and Thendiyath Roshni

The purpose of this paper is to attempt the buckling analysis of a laminated composite skew plate using the C0 finite element (FE) model based on higher-order shear deformation…

Abstract

Purpose

The purpose of this paper is to attempt the buckling analysis of a laminated composite skew plate using the C0 finite element (FE) model based on higher-order shear deformation theory (HSDT) in conjunction with minimax probability machine regression (MPMR) and multivariate adaptive regression spline (MARS).

Design/methodology/approach

HSDT considers the third-order variation of in-plane displacements which eliminates the use of shear correction factor owing to realistic parabolic transverse shear stresses across the thickness coordinate. At the top and bottom of the plate, zero transverse shear stress condition is imposed. C0 FE model based on HSDT is developed and coded in formula translation (FORTRAN). FE model is validated and found efficient to create new results. MPMR and MARS models are coded in MATLAB. Using skew angle (α), stacking sequence (Ai) and buckling strength (Y) as input parameters, a regression problem is formulated using MPMR and MARS to predict the buckling strength of laminated composite skew plates.

Findings

The results of the MPMR and MARS models are in good agreement with the FE model result. MPMR is a better tool than MARS to analyze the buckling problem.

Research limitations/implications

The present work considers the linear behavior of the laminated composite skew plate.

Originality/value

To the authors’ best of knowledge, there is no work in the literature on the buckling analysis of a laminated composite skew plate using C0 FE formulation based on third-order shear deformation theory in conjunction with MPMR and MARS. These machine-learning techniques increase efficiency, reduce the computational time and reduce the cost of analysis. Further, an equation is generated with the MARS model via which the buckling strength of the laminated composite skew plate can be predicted with ease and simplicity.

Details

Engineering Computations, vol. 38 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 30 January 2007

B. Das, S.K. Sahu and B.C. Ray

The objective of the present work is to ascertain the failure modes under different loading speeds along with change in percentage of constituents of FRP composites.

Abstract

Purpose

The objective of the present work is to ascertain the failure modes under different loading speeds along with change in percentage of constituents of FRP composites.

Design/methodology/approach

This involves experimental investigation of FRP composites with woven roving fibers and matrix. Different types of composites, i.e. glass: epoxy, glass: polyester and (carbon+glass): epoxy are used in the investigation with change in percentage of constituents. The variability of fiber content of the composite is in the range of 0.55‐0.65 weight fractions. The matrix dominated property, like inter laminar shear strength (ILSS) has been studied by three point bend test using INSTRON 1195 material testing machine with increasing five cross head velocities.

Findings

The variation of ILSS of laminates of FRP composites is significant for low loading speed and is not so prominent for high speed. The variation of ILSS are observed to be dependent on the type and amount of constituents present in the composites. The laminates with carbon fiber shows higher ILSS than that of glass fiber composites. The laminates with epoxy matrix shows higher ILSS than polyester matrix composites for the same fiber. There is no significant variation of ILSS beyond loading speed 200 mm/min and this can be used for specifications of testing. Matrix resins such as polyester and epoxy are known to be highly rate sensitive. Carbon fiber are relatively rate independent and E‐glass fibers are rate sensitive. Woven roving carbon glass fiber reinforced polymer shows small rate dependence and woven roving glass fiber reinforced polymer shows significant rate sensitivity.

Originality/value

The findings are based on original experimental investigations in the laboratories of the institute and can be used for characterization of composites.

Details

Aircraft Engineering and Aerospace Technology, vol. 79 no. 1
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 1 July 2014

Patryk Jakubczak, Jaroslaw Bieniaś, Krzysztof Majerski, Monika Ostapiuk and Barbara Surowska

The purpose of this study was to carry out the analysis of impact resistance for aluminum hybrid laminates and polymer matrix composites reinforced with glass and carbon fibers…

Abstract

Purpose

The purpose of this study was to carry out the analysis of impact resistance for aluminum hybrid laminates and polymer matrix composites reinforced with glass and carbon fibers. Damage modes and damages process under varied impact energies are also presented and discussed.

Design/methodology/approach

The subject of examination were fiber metal laminates – FMLs (Al/CFRP and Al/GFRP). The samples were subjected to low-velocity impact by using a drop-weight impact tester. The specimens after impact were examined using non-destructive and destructive inspection techniques.

Findings

The hybrid laminates are characterized by higher resistance to impact in comparison to the conventional laminates. The delaminations between composite layers as well as the delaminations on metal/composite interface and lateral cracks are the prevailing type of destruction mechanisms. No significant relationships between metal volume friction coefficient vs response to the impact were recorded for the hybrid laminates under tests.

Practical implications

The understanding of impact behavior of FMLs is particularly important for selecting these materials and their designing, in damage tolerance philosophy aspect in aerospace industry as well as in searching the methods of predicting of FML hybrid materials resistance to impact. The test results might be useful for the validation of simulations using numerical methods.

Originality/value

The paper presents the impact resistance of new hybrid laminates for aerospace applications. The identification of damage character and failure mechanisms as well as the relationships between damage and impact responses of aluminum/carbon and aluminum/glass hybrid laminates were estimated.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 86 no. 4
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 1 June 1993

B.S. MANJUNATHA and T. KANT

This paper attempts to evaluate the transverse stresses that are generated within the interface between two layers of laminated composite and sandwich laminates by using Cℴ finite…

Abstract

This paper attempts to evaluate the transverse stresses that are generated within the interface between two layers of laminated composite and sandwich laminates by using Cℴ finite element formulation of higher‐order theories. These theories do not require the use of a fictitious shear correction coefficient which is usually associated with the first‐order Reissner‐Mindlin theory. The in‐plane stresses are evaluated by using constitutive relations. The transverse stresses are evaluated through the use of equilibrium equations. The integration of the equilibrium equations is attempted through forward and central direct finite difference techniques and a new approach, named as, an exact surface fitting method. Sixteen and nine‐noded quadrilateral Lagrangian elements are used. The numerical results obtained by the present approaches in general and the exact surface fitting method in particular, show excellent agreement with available elasticity solutions. New results for symmetric sandwich laminates are also presented for future comparisons.

Details

Engineering Computations, vol. 10 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 31 March 2022

Daouda Kane, Guilherme Gomes, Vanessa Macanhan and Antonio Ancelotti Jr

In laminate composite structure design, it is common to deal with the need of varying thickness to reach project requirement or improve performance. This change of thickness can…

Abstract

Purpose

In laminate composite structure design, it is common to deal with the need of varying thickness to reach project requirement or improve performance. This change of thickness can be achieved by terminating or adding plies at different locations over the laminate. Unfortunately, the inherent weakness of this construction is the presence of material and geometric discontinuities at the ply drop region that induce premature interlaminar failure at interfaces between dropped and continuous plies.

Design/methodology/approach

In this work, tensile strength tests were performed on tapered laminates with internal ply drop-off using digital image correlation (DIC) technique. The laminate based on a new thermoplastic ELIUM® 150 reinforced by a plain weave carbon fabric was manufactured via VARTM. Stress, strain, displacement and tensile strength were analyzed. A 3D finite element analysis (FEA) and design of experiments (DOEs) were carried out for the analysis of effect of position and angle orientation of dropped plies near the thinner section of the tapered laminate. Tsai Wu's criterion was implemented to predict initiation of first ply failure.

Findings

Numerical and experimental results showed that position and angle orientation of ply drop-off near the thinner thickness influence tensile strength of tapered laminate. Tensile static strength increases 12% when drop-off near the midplane is oriented at ±45° instead of 0°. Results showed a trend of improvement in the tensile strength when drop-off is positioned over midplane of the laminate composite. Results obtained through the DOEs were able to adjust the metamodel according to a linear model with great efficiency. They show the significant relevance of the manufacturing variables and the interaction between the factors.

Originality/value

The present work aims to evaluate the effect of ply drop-off on the strength of carbon fiber thermoplastic composite laminates with internal drop-off under tensile load and propose a design guideline about angle orientation and position of dropped plies closer to the thinner section of the laminate.

Details

Engineering Computations, vol. 39 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

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