Search results

1 – 10 of 73
Article
Publication date: 14 January 2022

Amir A. Abdelsalam, Salwa H. El-Sabbagh, Wael S. Mohamed, Jian Li, Lihua Wang, Hanafi Ismail, Ahmed Abdelmoneim and Mohsen A. Khozami

This paper aims to study the effects of various compatibilisers (maleic anhydride (MAH), methyl methacrylate/butyl acrylate emulsion lattice, and adhesion system (HRH)) on…

Abstract

Purpose

This paper aims to study the effects of various compatibilisers (maleic anhydride (MAH), methyl methacrylate/butyl acrylate emulsion lattice, and adhesion system (HRH)) on properties of carbon black (CB) filled with natural rubber (NR)/styrene-butadiene rubber (SBR)/ nitrile butadiene rubber (NBR) blends). A series of NR/SBR/NBR blends at a 30/30/40 blend ratio reinforced with 45 phr of CB was prepared using the master-batch method.

Design/methodology/approach

The tensile properties such as the tensile strength, stress at 100, 200 and 300% elongations, and elongation at break (EB)% were studied. Additionally, the morphological properties of compatibilised and uncompatibilised composites were compared to determine the optimal compatibiliser content.

Findings

The influence of compatibilisers appeared on all the properties studied. The properties of the blends compatibilised with prepared emulsion are very distinct from those of blends compatibilised with MAH and adhesion systems.

Research limitations/implications

Interactions among the different components of blends at the interfaces have a high impact on the interfacial properties of the rubber blend.

Practical implications

Compatibilisers significantly improve the physicomechanical properties of the resulting composites with the loading of investigated compatibilisers because of the uniform dispersion of CB in the rubber matrix.

Social implications

Using blends in the rubber industry leads to high-efficiency production of low-cost products.

Originality/value

The rubber blending has a significant positive effect on a wide range of applications such as structural applications, aerospace, military, packaging, tires and biomedical. Hence, improving the compatibility of blends will make new materials suitable for new applications.

Details

Pigment & Resin Technology, vol. 52 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 May 2022

Amir A. Abdelsalam, Salwa H. El-Sabbagh, Wael S. Mohamed and Mohsen A. Khozami

This study aims to investigate the swelling behavior, mechanical and thermal properties of ternary rubber blend composites prepared by melt blending based on carbon black…

Abstract

Purpose

This study aims to investigate the swelling behavior, mechanical and thermal properties of ternary rubber blend composites prepared by melt blending based on carbon black (CB)-filled natural rubber (NR)/styrene-butadiene rubber (SBR)/nitrile butadiene rubber (NBR) blends, containing a variety of compatibilizers. Various compatibilizers, maleic acid anhydride (MAH), prepared emulsion and adhesion system (HRH) were used. A series of NR/SBR/NBR blends at a 30/30/40 blend ratio reinforced with 45 phr of CB were prepared using the master-batch method.

Design/methodology/approach

Thermal aging properties of the composites characterized by their aging coefficient and retention in tensile and elongation at break (E.B. %). Thermal degradation of ternary rubber blend composites based on melt blending has been studied using thermogravimetric analysis.

Findings

The swelling coefficient decreased with increased compatibilizer loading. Results also showed that the tensile strength and E.B. (%) decreased with aging over the entire aging period. Additionally, the addition of compatibilizers into the ternary rubber blend composite had slightly improved the thermal stability.

Research limitations/implications

Interactions between the different components of blends at the interfaces have a high impact on the interfacial properties of the rubber blend.

Practical implications

Compatibilizers significantly improve the properties of the resulting composites with the loading of investigated compatibilizers because of the uniform dispersion of CB in the rubber matrix.

Social implications

Using blends in the rubber industry led to the high-efficiency production of low-cost products.

Originality/value

The rubber blending has a significant positive effect on a wide range of applications such as structural applications, aerospace, military, packaging, tires and biomedical, so improving the compatibility of blends will make new materials suitable for new applications.

Details

Pigment & Resin Technology, vol. 52 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 August 2005

S.H. El‐Sabbagh, A.I. Hussain and M.A. Abd El‐Ghaffar

To evaluate the performance of the compatibiliser of epoxidised soyabean oil‐free fatty acid prepared on the NBR/EPDM blends compared with maleic anhydride and also to explore the…

1724

Abstract

Purpose

To evaluate the performance of the compatibiliser of epoxidised soyabean oil‐free fatty acid prepared on the NBR/EPDM blends compared with maleic anhydride and also to explore the effect of loading the compatibiliser NBR/EPDM rubber blend with unmodified and modified polypropylene fibres on the mechanical properties of the blend.

Design/methodology/approach

To achieve desirable rheological and physico‐mechanical properties of NBR/EPDM rubber blend, various compositions were made by incorporating different doses of the compatibiliser of epoxidised soyabean oil‐free fatty acid prepared and maleic anhydride to form NBR/EPDM blends. The effect of loading the compatibiliser rubber blend with unmodified and modified polypropylene fibres on the mechanical properties of the blend was investigated.

Findings

The incorporation of epoxidised soyabean oil‐free fatty acid or maleic anhydride into NBR/EPDM blend greatly enhanced their compatibility improved the rheological, as well as physical properties of rubber blends. The addition of NBR to EPDM improved the motor oil swelling resistance of EPDM. Blending of the two individual rubbers without a compatibiliser generally exhibited a non‐synergistic effect with respect to the physical properties. The strain energy, tensile strength, Young's modulus and strain at yield varied linearly with composition in the presence of compatibiliser, but deviated from linearity in the absence of compatibiliser. Reinforcement of the NBR/EPDM blend with modified polypropylene fibres enhanced the physical properties more significantly than with the unmodified ones.

Research limitations/implications

The compatibiliser of epoxidised soyabean oil was prepared by reacting in situ soyabean oil‐free fatty acid with per‐acetic acid.

Practical implications

The method developed provided a simple and practical solution to improving the rheological and physico‐mechanical properties of the NBR/EPDM rubber blend.

Originality/value

The method for enhancing rheological and physico‐mechanical properties of NBR/EPDM rubber blend loaded with modified polypropylene fibres was very important and showed a synergistic effect and could find numerous applications in the rubber and plastic industries.

Details

Pigment & Resin Technology, vol. 34 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 7 September 2015

Ankita Pritam Praharaj, Dibakar Behera, Tapan Kumar Bastia and Arun Kumar Rout

This paper aims to focus on the development and study properties of bisphenol-A glycidyldimethacrylate (BisGMA) and ethylene–propylene–diene monomer (EPDM) blend-based…

Abstract

Purpose

This paper aims to focus on the development and study properties of bisphenol-A glycidyldimethacrylate (BisGMA) and ethylene–propylene–diene monomer (EPDM) blend-based nanocomposites containing amine-functionalised multi-walled carbon nanotubes (MWCNT-NH2) as a compatibiliser.

Design/methodology/approach

First, BisGMA was synthesised from epoxy and methacrylic acid followed by the amine functionalisation of MWCNTs. A novel two-roll milling technique was then conducted to prepare nanocomposite specimens with MWCNT-NH2 as compatibiliser. Effect of MWCNT-NH2 content on the mechanical, thermal, electrical, corrosive and water absorption properties of the nanocomposites was investigated and results have been reported.

Findings

The results of the present work reveal that MWCNT-NH2 acts as a potential compatibiliser and nanofiller in BisGMA/EPDM blend-based nanocomposites. The authors report here that the nanocomposites exhibit improved mechanical, thermal and electrical properties with increased addition of MWCNT-NH2. Moreover, desirable results are obtained at 5 phr of nanofiller loading beyond which the properties deteriorate due to particle agglomeration. The nanocomposites display negligible corrosion and water absorption characteristics. Thus, the above fabricated nanocomposites with optimum compatibiliser content can serve as low-cost structural, thermal and electrical materials which can also be utilised in corrosive and moist environments.

Research limitations/implications

The present investigation has come up with the successful and cost-effective fabrication of BisGMA/EPDM blend-based nanocomposites with optimum nanofiller/compatibiliser (MWCNT-NH2) content that can be used for a wide range of structural, thermal and electrical projects, as it is corrosion and moisture resistant. It is also the most durable from the mechanical point of view.

Originality/value

The above nanocomposites have never been designed before.

Details

Pigment & Resin Technology, vol. 44 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 27 January 2022

Sundaram R.K., Senthil Kumaran S. and Edwin Samson P.

This study aims to reduce the interfacial tension by increasing the better adhesion between different immiscible polymers phases and also to evaluate the mechanical, thermal and…

Abstract

Purpose

This study aims to reduce the interfacial tension by increasing the better adhesion between different immiscible polymers phases and also to evaluate the mechanical, thermal and thermo-mechanical behavior of the immiscible polymer blends.

Design/methodology/approach

The polymer blend composite (PBC) was prepared using a twin-screw extruder followed by injection molding. Two different kinds of PBC with compatibilizer (Ethylene-n-Butylacrylate-Glycidyl methacrylate) of varying compositions like polybutylene terephthalate + poly trimethylene terephthalate and polybutylene terephthalate (30% glass filled) + poly trimethylene terephthalate were prepared and material behavior at various test conditions were studied. The effect of glass fiber reinforcement on polymer blend and the interlocking effect by the compatibilizer between the polymer phases were also assessed.

Findings

Mechanical behavior of PBC was estimated by tensile, flexural and angular impact tests. Likewise, the thermal deflection was studied with the help of heat deflection temperature test. Thermo-mechanical behavior likes storage modulus, loss modulus and loss tangent were studied using the dynamic mechanical analysis test. Morphological analysis was characterized using field emission scanning electron microscopy.

Originality/value

This in turn makes the process easy to obtain the PBC having inherent mechanical, thermal and thermo-mechanically stable. And, it also enhances the mechanical properties like tensile, flexural and impact strength. Simultaneously, posse’s excellent heat deflection and thermo-mechanical behavior over a temperature range of 35–140ºC at a constant frequency of 5 Hz.

Details

Pigment & Resin Technology, vol. 52 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 17 April 2023

Laiming Yu, Yaqin Fu and Yubing Dong

The purpose of this study is to improve the mechanical property and processing performance and reduce the cost of the polylacticacid/polybutyleneadipate-co-terephthalate(PLA/PBAT…

Abstract

Purpose

The purpose of this study is to improve the mechanical property and processing performance and reduce the cost of the polylacticacid/polybutyleneadipate-co-terephthalate(PLA/PBAT) composites, the calcium carbonate (CaCO3) and compatibilizer styrene-maleicanhydride copolymer (SMA-2025) were added to the PLA/PBAT system, and the effect of CaCO3 and SMA-2025 on the morphology, structure, mechanical property, thermal property, thermalstability and shape memory property of the CaCO3/PLA/PBAT composites were studied and discussed.

Design/methodology/approach

The CaCO3/PLA/PBAT shape memory composites were prepared via melt-blending and hot-pressing methods, and the effect of CaCO3 and SMA-2025 on the property of the composites was investigated via scanning electron microscope, universal testing instrument, Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis and DMA, respectively.

Findings

The interface property, mechanical property, thermal stability, shape memory recovery ratios and recovery stresses, and processing performance of the CaCO3/PLA/PBAT shape memory composites were significantly improved by adding of CaCO3 and SMA-2025. Moreover, the CaCO3/PLA/PBAT composites have good blowing film processing performance.

Originality/value

This study will provide a reference for the research, processing and application of the high-performance CaCO3/PLA/PBAT shape memory composites.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 22 August 2017

Ying-Guo Zhou, Bei Su and Lih-sheng Turng

Although the feasibility and effectiveness of the fused deposition modeling (FDM) method have been proposed and developed, studies of applying this technology to various materials…

Abstract

Purpose

Although the feasibility and effectiveness of the fused deposition modeling (FDM) method have been proposed and developed, studies of applying this technology to various materials are still needed for researching its applicability, especially with regard to polymer blends and composites. The purpose of this paper is to study the deposition-induced effect and the effect of compatibilizers on the mechanical properties of polypropylene and polycarbonate (PP/PC) composites.

Design/methodology/approach

For this purpose, three different deposition modes for PP/PC composites with or without compatibilizers were used for the FDM method and tested for tensile properties. Also, parts with the same materials were made by injection molding and used for comparison. In addition, different deposition speeds were used to investigate the different deposition-induced effects. Furthermore, the behavior of the mechanical properties was clarified with scanning electron microscope images of the fracture surfaces.

Findings

The research results suggest that the deposition orientation has a significant influence on the mechanical behavior of PP/PC composite FDM parts. The results also indicate that there is a close relationship between the mechanical properties and morphological structures which are deeply influenced by compatibilization. Compared with injection molded parts, the ductility of the FDM parts can be dramatically improved due to the formation of fibrils and micro-fibrils by the deposition induced during processing.

Originality/value

This is the first paper to investigate a PP/PC composite FDM process. The results of this paper verified the applicability of PP/PC composites to FDM technology. It is also the first time that the deposition-induced effect during FDM has been investigated and studied.

Details

Rapid Prototyping Journal, vol. 23 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Content available
Article
Publication date: 1 September 2006

202

Abstract

Details

Pigment & Resin Technology, vol. 35 no. 5
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 17 August 2021

Emad S. Shafik, Azza A. Ward and Adel Farid Younan

This study aims to develop a biodegradable linear low-density polyethylene (LLDPE)/starch blends with improved mechanical and flow characteristics and evaluate the probability of…

Abstract

Purpose

This study aims to develop a biodegradable linear low-density polyethylene (LLDPE)/starch blends with improved mechanical and flow characteristics and evaluate the probability of using essential oils such as Moringa oleifira and castor oils as green plasticizers and compatibilizers to avoid using harmful chemicals.

Design/methodology/approach

Corn starch was blended with LLDPE through the melt blending technique. The corn starch content was varied from 5 to 40 phr in LLDPE. To enhance poor mechanical characteristic of the LLDPE/starch, essential oils such as M. oleifira and castor oils were incorporated into the composites with different concentrations starting from 1 to 7 phr. The essential oils’ effect on mechanical, flow character, thermal stability and electrical properties of the LLDPE/starch was also investigated. The morphology of LLDPE/starch containing essential oils was also investigated by scanning electron microscope (SEM).

Findings

The results revealed that increasing the corn starch content had an adverse effect on mechanical and flow characteristics of the composites, whereas incorporation of essential oils had increased the flow and mechanical characteristics of the composites. Also, dielectric measurements revealed that permittivity and dielectric loss increased by increasing oil content. Moreover, the values of the blends containing castor oil are higher compared to that containing M. oleifira. The SEM micrographs illustrated that the presence of essential oils in LLDPE/starch enhanced the distribution and the homogeneity of the composites, and the particle size of starch granules became smaller in LLDPE matrix.

Originality/value

This study aims to introduce green plasticizer and compatibilizer to avoid using harmful chemicals in packaging industry.

Details

Pigment & Resin Technology, vol. 51 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Open Access
Book part
Publication date: 4 May 2018

Zulnazri and Sulhatun

Purpose – This purpose of the research is to investigate the process of manufacturing LDPE recycle thermoplastic composites with reinforcement oil palm empty fruit bunch (OPEFB…

Abstract

Purpose – This purpose of the research is to investigate the process of manufacturing LDPE recycle thermoplastic composites with reinforcement oil palm empty fruit bunch (OPEFB) biomass microfillers.

Design/Methodology/Approach – Methods of physical and chemical modification of OPEFB fibers into the LDPE matrix and the addition of some compatibilizer such as MAPE and xylene process through melt blending can improve mechanical properties, electrical properties, biodegradability, and improve the morphology of composites.

Research Limitations/Implications – These composites are prepared by the following matrix ratio: filler (70:30)% and filler size (63, 75, 90, and 106) μm. The LDPE plastic is crushed to a size of 0.5–1 cm, then pressed with hot press free heating for 5 min and with a pressure of 10 min at 145 °C. Based on the characterization obtained, the tensile strength and the high impact on the use of 106 μm filler is 13.86 MPa and 3,542.6 J/m2, and thermal stability indicates the degradation temperature (T0) 497.83 °C. FT-IR analysis shows the presence of functional groups of cellulose and lignin molecules derived from TKKS collected in the composite.

Practical Implications – Based on the characterization obtained, this composite can be applied as furniture material and vehicle dashboard.

Originality/Value – Composites obtained from recycle of LDPPE plastics waste has some advantages such as good compatibility and high tensile strength. This composite used the OPEFB filler whose size is in micrometer, and so this product is different from other products.

Details

Proceedings of MICoMS 2017
Type: Book
ISBN:

Keywords

1 – 10 of 73