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1 – 10 of 80Spun silk is one of the top grade textile materials, and its products have high added value and meet the needs of the market. However, the technology level and process design of…
Abstract
Purpose
Spun silk is one of the top grade textile materials, and its products have high added value and meet the needs of the market. However, the technology level and process design of silk spinning are still much lower than cotton spinning; especially singeing is applied on spun silk yarn, and generates waste materials. The purpose of this paper is to introduce a kind of pneumatic compact spinning, four-line compact spinning (FLCS), into silk spinning and study the corresponding spun yarn qualities.
Design/methodology/approach
First, taking the silk spinning frame FK501 as an example, the process of modification of FLCS is presented. Then, three kinds of spun silk yarns, 80 Nm (12.5tex), 100 Nm (10tex) and 120 Nm (8.3tex), are spun on the common silk spinning frame FK501 and the spinning frame modified with FLCS. The evenness, breaking strength and hairiness of spun yarns are tested and comparatively analyzed. After the ply yarn production, three singeing procedures should be applied on the ring ply yarns, while only two singeing procedures should be applied on the compact ply yarns, which is beneficial for material saving.
Findings
The results show that compared with ring spun silk yarns, the comprehensive quality of compact spun silk yarns is improved, especially the harmful long hairiness (=3 mm) of yarn. Compared with the single spun silk yarn, the comprehensive qualities of the ply yarn are improved; especially, the breaking strength of the ply yarns is two times larger than the single yarn. After singeing, the hairiness of the ply yarn is decreased greatly, and the evenness is also improved, while the strength is decreased. Compared with ring spun silk yarn, the singeing times of compact spun silk yarn can be decreased, and the gas consumption in each singeing is also decreased, which is beneficial for material saving.
Originality/value
In this paper, a kind of pneumatic compact spinning, FLCS, is introduced into the silk spinning. It is shown that compared with ring spun silk yarns, the comprehensive quality of compact spun silk yarns is improved, especially the harmful long hairiness (=3 mm) of yarn. After the ply yarn production, three singeing procedures should be applied on the ring ply yarns, while only two singeing procedures should be applied on the compact ply yarns, which is beneficial for material saving.
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As one natural fiber, spun silk is one of the top-grade textile materials and has attracted more and more attentions on textile processing. The purpose of this paper is to…
Abstract
Purpose
As one natural fiber, spun silk is one of the top-grade textile materials and has attracted more and more attentions on textile processing. The purpose of this paper is to introduce one kind of pneumatic compact spinning, four-line compact spinning (FLCS), into the silk spinning, and study and comparatively analyze corresponding yarn and fabric qualities.
Design/methodology/approach
First, two kinds of spun silk and viscose blend yarns, 120 Nm (8.3 tex) and 205 Nm (4.9 tex), were spun on the common ring spinning frame FK501 and spinning frame modified by FLCS, respectively. Then, after the plying and singeing procedures, the ply yarns 120 and 205 Nm/2 were produced. The evenness, breaking strength, and hairiness of the spun bobbin yarns and ply yarns were tested and comparatively analyzed. Then, properties of corresponding woven fabric, including the weight, thickness, permeability, stiffness, softness, smoothness, draping, wrinkle recovery, hand-touching (RHV), were measured and comparatively analyzed.
Findings
For the spun yarns, it is shown that by using the compact spinning method, the comprehensive quality of spun-silk blend bobbin and ply yarns are improved. For the fabrics, it is shown that compared with the fabric made of ring yarn, the weight and thickness of fabric made of compact yarn decreased, and the air permeability of fabric increased, but the difference is tiny. Meanwhile, the stiffness, smoothness of fabric made of compact yarn increased slightly, but the softness decreased slightly, leading to a little worse fabric hand-touching.
Originality/value
In the paper, one kind of pneumatic compact spinning, FLCS, was introduced into the silk spinning, and corresponding yarn and fabric qualities were studied and comparatively analyzed.
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Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects…
Abstract
Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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Xinjin Liu, Hong Zhang and Xuzhong Su
Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber bundle and decrease the…
Abstract
Purpose
Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber bundle and decrease the spinning triangle. Compact spinning with perforated drum and lattice apron are mainly two kinds of pneumatic compact spinning now. The purpose of this paper is to study the comparative analysis on four kinds of pneumatic compact spinning systems, including two kinds of compact spinning with perforated drum: Rieter’s COM4 and complete condensing spinning (CCS), two kinds of compact spinning with lattice apron: Sussen’s three-line compact spinning (TLCS) and Toyota’s four-line compact spinning (FLCS).
Design/methodology/approach
First, the basic properties of four systems were introduced and comparatively analyzed. Then, the 29.2 tex (20S), 14.6 tex (40S), 9.7 tex (60S) and 7.3 tex (80S) combed cotton yarns were spun in the four pneumatic compact spinning systems and ring spinning system, respectively. The evenness, breaking strength and hairiness of spun yarns were tested. Finally, the properties of corresponding woven fabric were tested.
Findings
It is shown that comparing to compact spinning with lattice apron, the disposable input cost of compact spinning with perforated drum is higher, but the maintenance cost is lower. Comparing to compact spinning with lattice apron, the evenness of yarn spun by compact spinning with perforated drum is improved whereas the breaking strength is decreased. Furthermore, although harmful long hairiness (=3 mm) of yarn spun by CCS is a little more, the beneficial short hairiness (1-2 mm) is also more, which can make the fabric fullness and have better comfortable feeling.
Originality/value
In the paper, comparative analysis on four kinds of pneumatic compact spinning systems, compact spinning with perforated drum: Rieter’s COM4 and CCS, and compact spinning with lattice apron: Sussen’s TLCS and Toyota’s FLCS, were studied. The basic properties, spun yarn qualities and properties of corresponding woven fabric of four systems were analyzed comparatively.
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Li Yinghui, Chunping Xie and Xinjin Liu
The purpose of this paper is to know airflow field and its distribution of pneumatic compact spinning systems. Complete compact spinning (CCS) and four-line rollers compact…
Abstract
Purpose
The purpose of this paper is to know airflow field and its distribution of pneumatic compact spinning systems. Complete compact spinning (CCS) and four-line rollers compact spinning (FRCS) are both two kinds of pneumatic compact spinning systems, which utilizes airflow in condensing equipment to condense fiber bundle and improve yarn properties.
Design/methodology/approach
The paper opted for an exploratory study using finite element method, the airflow field in the condensing area of CCS and FRCS were simulated. First, a periodic movement of the fibers in bundle in condensing area was detected, and the yarn tracks were described veritably under the high-speed-video-camera and AutoCAD Software. Then the physical models of the condensing zone were constructed according to the physical parameters of the practical system. The simulation of airflow velocities were extracted along the yarn tracks using ANSYS Software. Finally, the numerical results were verified by spinning experiments.
Findings
The results show that the negative velocity component along the Y-axis helps keeping beneficial hairiness. CCS has higher negative velocity value and more abundant beneficial hairiness than FRCS. The velocity component in the X-axis direction has a direct effect on yarn evenness. For the same liner density of CCS and FRCS, the larger the value of the velocity component on X-axis is, the better the yarn evenness is. For 9.7tex, CCS has larger velocity component in the X-axis direction and better yarn evenness than FRCS, showing that CCS is more suitable for spinning fine count yarn. The velocity component in the Z-axis direction has a direct effect on breaking strength. CCS has little velocity component in the Z-axis direction and little breaking strength than FRCS.
Originality/value
To know airflow field and its distribution by finite element method is helpful to investigate the condensing principles of the fiber bundle and improve yarn properties.
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Examines the eleventh published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…
Abstract
Examines the eleventh published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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Keywords
Examines the ninth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects…
Abstract
Examines the ninth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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Khaled Mohamed Seddik and Marwa Atif Ali
Nowadays, textiles play a striking role in various medical applications. Compression bandages are the most essential medical fabrics that help treat venous flow and edema. This…
Abstract
Purpose
Nowadays, textiles play a striking role in various medical applications. Compression bandages are the most essential medical fabrics that help treat venous flow and edema. This study aims to investigate the characteristics of different woven compressive bandage structures produced using compact cotton and cotton/lycra.
Design/methodology/approach
Four samples were weaved by matt-plain2/2, twill2/2, stripe-stain4 and mock-leno structures. Several properties were tested that related to structural performance. Tensile strength, elastic and sub-bandage pressure are considered the main functional properties. Three different analysis tools were performed: chart-diagram, one-factor ANOVA and radar chart area.
Findings
The woven structures critically affected the performance of woven compression bandage samples as well as their classifications.
Originality/value
The woven structures critically affected the performance of woven compression bandage samples as well as their classifications.
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Discusses the 6th ITCRR, its breadth of textile and clothing research activity, plus the encouragement given to workers in this field and its related areas. States that, within…
Abstract
Discusses the 6th ITCRR, its breadth of textile and clothing research activity, plus the encouragement given to workers in this field and its related areas. States that, within the newer research areas under the microscope of the community involved, technical textiles focuses on new, ‘smart’ garments and the initiatives in this field in both the UK and the international community at large. Covers this subject at length.
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Xinjin Liu, Xuzhong Su, Juan Song and Yafang Zhang
Due to the excellent functionality of graphene, the research on fiber modification by graphene has been receiving more and more attentions recently, and many research findings…
Abstract
Purpose
Due to the excellent functionality of graphene, the research on fiber modification by graphene has been receiving more and more attentions recently, and many research findings have been conducted. However, the purpose of this paper is to focus on the fiber modification method and corresponding modified fiber properties, but the research on processing of the modified fiber, especially the textile process, is little. Therefore, in the paper, the properties of one kind of textile GN fiber and the spinning method of the GN fiber blend yarn and the functionalities of corresponding fabric are studied.
Design/methodology/approach
In the paper, the properties of nylon fiber modified by graphene (GN) were studied first. Then, according to the tested results, one new blending process of the GN fiber and cotton fiber was given, and corresponding properties of the blend yarns were tested and analyzed. Finally, the knitted fabrics were produced using the spun blend yarns, and the antibacterial property, electromagnetic shielding property, anti-ultraviolet performance, anti-static performance and conventional mechanical, and appearance thermal-wet comfort properties were tested and comparatively analyzed.
Findings
The tested results showed that the functionality of all fabrics was effective due to the addition of the graphene in the fiber, especially the antibacterial property. With the increasing of the GN fiber in the blend yarns, the functionality of all fabrics was also increased first and then achieved stability.
Originality/value
One new blending process of the GN fiber and cotton fiber was given. In the spinning, the combed cotton sliver was produced first, and then was torn into small parts of combed cotton sliver fiber by hand. Then, the treated GN fibers and cotton fibers were mixed for the first time, and corresponding GN/C carding sliver was produced. In this blend processing, the mixed cotton fiber was used to improve the sliver processing of the GN fiber. Then, in the drawing process, the required number of GN/C carding sliver and combed cotton sliver were fed simultaneously, and GN fibers and cotton fibers were mixed for the second time, and corresponding four kinds of GN/JC blend yarns were produced. In this blend processing, the mixed cotton fiber was used to regulate the blending ratio.
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