Search results

1 – 10 of over 2000
Article
Publication date: 22 August 2017

Jiangping Yuan, Zhaohui Yu, Guangxue Chen, Ming Zhu and Yanfei Gao

The purpose of this paper is to study a feasible visualization of large-size three-dimension (3D) color models which are beyond the maximum print size of newest paper-based 3D

Abstract

Purpose

The purpose of this paper is to study a feasible visualization of large-size three-dimension (3D) color models which are beyond the maximum print size of newest paper-based 3D printer used 3D cutting-bonding frame (3D-CBF) and evaluate the effects of cutting angle and layout method on printing time of designed models.

Design/methodology/approach

Sixteen models, including cuboid model, cylinder model, hole model and sphere model with different shape features, were divided into two symmetric parts and printed by the Mcor IRIS HD 3D printer. Before printing, two sub-parts were rearranged in one of three layout methods. Nine scaled sizes of original models were printed to find the quantitative relationship between printing time and scale values in each type. For the 0.3 times of original models, six cutting angles were evaluated in detail.

Findings

The correlation function about colorization time and printed pages was proposed. Based on 3D-CBF, the correlation between printing time and scale size is statistically defined. Optimization parameters of designed parts visualization about cutting angel and layout method were found, even if their statistical results were difficult to model their effects on printing time of specimens.

Research limitations/implications

The research is comparative and limited to the special models and used procedures.

Originality/value

The paper provides a feasible visualization and printing speed optimization methods for the further industrialization of 3D paper-based printing technology in cultural creative field.

Details

Rapid Prototyping Journal, vol. 23 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 2 January 2018

Minhua Yang, Xin-guang Lv, Xiao-jie Liu and Jia-qing Zhang

This paper aims to present a method of color three-dimensional (3D) printing based on color adherence.

Abstract

Purpose

This paper aims to present a method of color three-dimensional (3D) printing based on color adherence.

Design/methodology/approach

First, experiments of the color effects of 3D printings using different carriers and different printing methods were performed. Second, the color of a specific point could be calculated through a theory of dimension-reducing, and the color distribution of 3D model was transformed from 3D to 1D color line corresponding with 3D print sequence. At last, the color lines, which were printed on a PE film by silk-screen printing, was carried by a filament and then printed through a fused deposition modeling 3D printer.

Findings

The printing ink and PE film are suitable as the pigment and carrier under this investigation, respectively. Based on an idea of reducing dimension, the method of 3D color printing through adhering color to a filament is realized. The color saturation of the sample was relatively high through the method.

Research limitations/implications

It is hard to avoid that there may be some residual color in the nozzle through this method, and the purity of following color will be affected. As a result, continuous improvements should be made to perfect the method.

Practical implications

An approach of 3D color printing is described in detail, and what kind of model is more applicable is discussed particularly.

Originality/value

This approach is implemented to print color 3D objects with just one nozzle by means of color adherence. That is, printing the 3D objects using the filament is carried out with 1D color line, which is printed by a traditional printing method.

Details

Rapid Prototyping Journal, vol. 24 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 12 March 2018

Jiangping Yuan, Ming Zhu, Baohui Xu and Guangxue Chen

The purpose of this paper is provide a broad view for the standardization efforts of color quality evaluation of color 3D printing techniques. Further, this review paper…

Abstract

Purpose

The purpose of this paper is provide a broad view for the standardization efforts of color quality evaluation of color 3D printing techniques. Further, this review paper demonstrates the processes and color properties of most color 3D printing techniques with specific devices and applications to extend the range of possible memberships of standardization group.

Design/methodology/approach

Six color 3D printing techniques including plastic-based, paper-based, powder-based, organism-based, food-based and metal-based color 3D printing have been introduced and illustrated with colorization principles and forming features in detail. Moreover, for printed 3D color objects, literature about color measurement, color specification and color reproduction are described and analyzed, respectively.

Findings

Four color 3D printing techniques including plastic-based, paper-based, powder-based and food-based color 3D printing show great affinity toward standardization of color quality evaluation, while their colorization principles indicate that it is difficult with a single standard frame. It is possible to develop a completed color quality evaluation standard for color 3D printing based on approaches in color 2D printing when color measurement method and devices are standardized together.

Originality/value

The paper provides an important guide focusing on the efforts to standardize the colorization processes and color quality evaluation of the color 3D printing techniques.

Article
Publication date: 2 March 2012

Maja Stanic, Branka Lozo and Diana Gregor Svetec

The purpose of this paper is to evaluate and discuss colour properties, stability and lightfastness after accelerated exposure in xenon‐arc light apparatus, of 3D ink jet prints

1273

Abstract

Purpose

The purpose of this paper is to evaluate and discuss colour properties, stability and lightfastness after accelerated exposure in xenon‐arc light apparatus, of 3D ink jet prints produced by using 3D colour printing process.

Design/methodology/approach

3D colour prints were produced using ZCorporation 3D printing method. The samples were divided into groups according to the finishing process applied (untreated, finished with different infiltrants). Colorimetric properties were measured using spectrophotometer. Samples were placed into xenon‐arc based weathering apparatus (Xenotest), using the preset glass filtered sunlight, standard indoor conditions. Colour stability was evaluated as change in colour after repeating the spectrophotometer measurements and comparing spectral and specific colorimetric values of initial and exposed samples.

Findings

Based on methodology used, the analysis has shown the changes in colour appearance of differently finished 3D prints, which were mostly attributed to chroma and lightness variations. The colour stability of samples studied noticeably varied and is dependent on colour, percentage of ink coverage and finishing method. Issues of colour and stability of 3D ink jet prints could become important as 3D printing emerges into new application areas, in which the object properties will need to be maintained for a certain amount of time.

Research limitations/implications

The research is comparative and is limited to the specific materials and procedures used.

Originality/value

The paper describes aspects of colour 3D printing for which the published research and literature data are still, for the most part, lacking. Colour measurements methodology and evaluation of stability described could be of value for further research and for users of the technology.

Details

Rapid Prototyping Journal, vol. 18 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 January 2023

Jundong He and Xinguang Lv

The purpose of this study is to modify the FDM 3D printer to print with polystyrene (PS) microspheres as the printing material, thus enabling bottom-up structural color printing

Abstract

Purpose

The purpose of this study is to modify the FDM 3D printer to print with polystyrene (PS) microspheres as the printing material, thus enabling bottom-up structural color printing and evaluating structural color printing.

Design/methodology/approach

This study chose a range of different heated bed temperatures to determine a suitable temperature for accelerating the self-assembly of photonic crystals and printing structural colors on various substrates. In addition, this study enhanced the structural color by doping PS microspheres with different contents of Acid Black 210 dye and evaluated the color-enhanced structural color by eye and spectrophotometer under different light sources.

Findings

The results show that the modified 3D printer can be used for structural color printing, and 50°C is determined as the heated bed temperature. There are significant differences in structural colors when printing under different color backgrounds and material substrates, and corresponding suitable substrates should be selected according to the application. The doping of PS microspheres with varying contents of dye results in different color levels of structural color. As with pigment colors, the visual perception of structural color varies when viewed under different light sources.

Originality/value

This paper proposes to print structural colors low-costly, analyze structural colors under substrate and light source conditions, and expand the structural color gamut by enhancing structural colors, which has positive implications for further research on structural colors as printing colors.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 5 September 2022

Faizan Badar, Lionel T. Dean, Jennifer Loy, Michael Redmond, Luigi-Jules Vandi and James I. Novak

This study aims to evaluate the color accuracy of HP Jet Fusion 580 3D printing, comparing 3D-printed outcomes against original digital input colors.

138

Abstract

Purpose

This study aims to evaluate the color accuracy of HP Jet Fusion 580 3D printing, comparing 3D-printed outcomes against original digital input colors.

Design/methodology/approach

A custom cyan, magenta, yellow and black (CMYK) and red, green, blue (RGB) color chart was applied to the top, bottom and side surfaces of a 3D model. Four of each model were 3D-printed on a HP Jet Fusion 580, and half the samples were finished with a cyanoacrylate gloss surface finish, while half were left in raw form. A spectrophotometer was used to document CIELAB (L*a*b*) data, and comparisons made to the original input colors, including calculation of ΔE.

Findings

The CMYK samples were significantly more accurate than RGB samples, and grayscale samples in both color spaces were the most accurate of all. Typically, CMYK swatches were darker than the input values, and gloss samples were consistently darker than raw samples. The chromaticity (a*b*) range was found to be significantly smaller than what can be achieved digitally, with highly saturated colors unable to be produced by the printer.

Originality/value

This is the first study, to the best of the authors’ knowledge, to characterize the full color spectrum possible with the HP Jet Fusion 580, recommending that designers use the CMYK color space when applying colors and textures to 3D models. A quick-reference color chart has been provided; however, it is recommended that future research focus on developing a color management profile to better map digital colors to the capabilities of the printer.

Details

Rapid Prototyping Journal, vol. 29 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 February 2021

Junchao Li, Ran Yan, Yanan Yang and Feng Xie

The purpose of this study was to prepare water-based binders, which aimed to avoid printhead blockage and to improve dimensional accuracy of inkjet 3D printing (3DP) technology…

Abstract

Purpose

The purpose of this study was to prepare water-based binders, which aimed to avoid printhead blockage and to improve dimensional accuracy of inkjet 3D printing (3DP) technology, and a feasible algorithm of full-color printing was realized.

Design/methodology/approach

A self-developed color 3D printer was made by using a piezoelectric printhead of Epson Dx-5. Several water-based binders and corresponding gypsum composite powders were prepared, and the optimum binder-powder assembly was then determined through elementary adhesive testing and roller paving testing. Full-color printing was implemented based on halftoning algorithms that used different threshold matrices for different ink channels, and the performances of various algorithms were evaluated in terms of both subjective and objective indices.

Findings

The optimum binder-powder assembly can solve the jamming problem of printhead and realize agreeable dimensional accuracy with the relative error less than 2.5% owing to the satisfying boundary diffusion control ability. And the determined halftone algorithm was verified to be agreeable for 3D color printing.

Originality/value

The prepared approach of water-based binders and gypsum composite powders can be applied to similar 3DP systems even if different materials are introduced. And the used halftone algorithms provide feasible guidelines to the implementation of 3D full-color printing.

Details

Rapid Prototyping Journal, vol. 27 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 September 2019

Yih-Lin Cheng, Chih-Hsuan Chang and Chunliang Kuo

The material-jetting-type (MJ) 3-D printing technology has advantages in resolution and color printing. During the printing process, a leveling technique is needed to precisely…

Abstract

Purpose

The material-jetting-type (MJ) 3-D printing technology has advantages in resolution and color printing. During the printing process, a leveling technique is needed to precisely control the thickness and flatness of each layer. Roller-type leveling mechanism has been adopted in commercial MJ 3-D printers, but it is lack of research on roller leveling process parameters and establishing experimental procedures. Therefore, in this study, a roller-type leveling mechanism for a MJ color 3 D printer was developed, and experimental approaches were utilized to determine process parameters.

Design/methodology/approach

The roller-type leveling mechanism was chosen to provide functions of flattening and removal of excess material. The parameters studied were roller speed and rotational direction. Surface roughness, Ra, of printed single-layered specimens was measured at 15 locations for plane roughness and along five lines for line roughness to evaluate the leveling results. Adopting suitable parameters, color samples with and without leveling were printed for comparison and verification.

Findings

According to plane roughness results, forward rotation achieved better leveling. Plane roughness was the major criteria to determine roller speed with the assistance of standard deviation of line roughness. The best parameters of the self-developed MJ color 3-D printer were found to be rolling forward at 1,100 rpm. In addition, printed color samples showed great improvement in surface roughness with leveling and no obvious color mixing after leveling.

Research limitations/implications

Leveling is important to achieve desired layer thickness, smooth surface and good color quality in color 3-D printing. For MJ 3-D printing, only patents were revealed regarding roller design, but paper publications have not been presented. This research practically proposed to use experimental approach to understand the effects of roller operating parameters and to find the suitable ones based on surface roughness results.

Practical implications

This research established the experimental procedures and also suggested guidelines of experimentally obtaining suitable roller leveling process parameters. Developers can refer to this study results to design and adjust leveling mechanism in a new MJ 3-D printer.

Originality/value

The experimental approach can be applied to similar MJ 3-D printing systems if different materials are introduced or the platform speed is changed. The observed trends suggested several guidelines to plan limited experiments only to obtain suitable roller process parameters.

Details

Rapid Prototyping Journal, vol. 26 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 December 2020

Zizhao Wang, Hongyao Shen, Senyang Wu and Jianzhong Fu

Fused filament fabrication (FFF) is a common additive manufacturing method that is widely used owing to its low cost, environmental friendliness and safety. Colour models are…

Abstract

Purpose

Fused filament fabrication (FFF) is a common additive manufacturing method that is widely used owing to its low cost, environmental friendliness and safety. Colour models are needed because of their ability to express more information, but high printing quality and efficiency are difficult to achieve with the existing FFF colour printing methods because of the “inertia” of printing. Inertia refers to the feature of the former colour material remaining in the molten cavity when switching colours in colour FFF printing. The purpose of this paper is to propose a new FFF colour printing method to reduce printing material usage and printing time.

Design/methodology/approach

A new FFF colour printing method that uses transitioning waste to construct the part is proposed. Based on the freedom of the colour surface model’s interior space, the internal fill and support of the print model are generated using the transitioning waste to reduce printing material usage and printing time and to achieve environmentally friendly colour printing. The modified elite ant system (EAS) algorithm is used to construct and optimize this method based on the colour surface model.

Findings

A colour printing experiment is performed using a colour-mixing FFF printer platform with a special waste extrusion module. The experimental results show that this method can significantly reduce material and time consumption compared to the commonly used method. The printed part produced by this method also has high surface quality.

Originality/value

A new FFF colour printing method that uses transitioning waste to construct the part is proposed. Based on the freedom of the colour surface model’s interior space, the internal fill and support of the print model are generated using the transitioning waste to reduce printing material usage and printing time and to achieve environmentally friendly colour printing. The modified EAS algorithm is used to construct and optimize this method based on the colour surface model. A special waste extrusion module is developed.

Article
Publication date: 20 March 2017

Yee Ling Yap, Yong Sheng Edgar Tan, Heang Kuan Joel Tan, Zhen Kai Peh, Xue Yi Low, Wai Yee Yeong, Colin Siang Hui Tan and Augustinus Laude

The design process of a bio-model involves multiple factors including data acquisition technique, material requirement, resolution of the printing technique, cost-effectiveness of…

1340

Abstract

Purpose

The design process of a bio-model involves multiple factors including data acquisition technique, material requirement, resolution of the printing technique, cost-effectiveness of the printing process and end-use requirements. This paper aims to compare and highlight the effects of these design factors on the printing outcome of bio-models.

Design/methodology/approach

Different data sources including engineering drawing, computed tomography (CT), and optical coherence tomography (OCT) were converted to a printable data format. Three different bio-models, namely, an ophthalmic model, a retina model and a distal tibia model, were printed using two different techniques, namely, PolyJet and fused deposition modelling. The process flow and 3D printed models were analysed.

Findings

The data acquisition and 3D printing process affect the overall printing resolution. The design process flows using different data sources were established and the bio-models were printed successfully.

Research limitations/implications

Data acquisition techniques contained inherent noise data and resulted in inaccuracies during data conversion.

Originality/value

This work showed that the data acquisition and conversion technique had a significant effect on the quality of the bio-model blueprint and subsequently the printing outcome. In addition, important design factors of bio-models were highlighted such as material requirement and the cost-effectiveness of the printing technique. This paper provides a systematic discussion for future development of an engineering design process in three-dimensional (3D) printed bio-models.

Details

Rapid Prototyping Journal, vol. 23 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

1 – 10 of over 2000