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Article
Publication date: 22 August 2017

Jiangping Yuan, Zhaohui Yu, Guangxue Chen, Ming Zhu and Yanfei Gao

The purpose of this paper is to study a feasible visualization of large-size three-dimension (3D) color models which are beyond the maximum print size of newest paper-based 3D…

Abstract

Purpose

The purpose of this paper is to study a feasible visualization of large-size three-dimension (3D) color models which are beyond the maximum print size of newest paper-based 3D printer used 3D cutting-bonding frame (3D-CBF) and evaluate the effects of cutting angle and layout method on printing time of designed models.

Design/methodology/approach

Sixteen models, including cuboid model, cylinder model, hole model and sphere model with different shape features, were divided into two symmetric parts and printed by the Mcor IRIS HD 3D printer. Before printing, two sub-parts were rearranged in one of three layout methods. Nine scaled sizes of original models were printed to find the quantitative relationship between printing time and scale values in each type. For the 0.3 times of original models, six cutting angles were evaluated in detail.

Findings

The correlation function about colorization time and printed pages was proposed. Based on 3D-CBF, the correlation between printing time and scale size is statistically defined. Optimization parameters of designed parts visualization about cutting angel and layout method were found, even if their statistical results were difficult to model their effects on printing time of specimens.

Research limitations/implications

The research is comparative and limited to the special models and used procedures.

Originality/value

The paper provides a feasible visualization and printing speed optimization methods for the further industrialization of 3D paper-based printing technology in cultural creative field.

Details

Rapid Prototyping Journal, vol. 23 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 January 2023

Jundong He and Xinguang Lv

The purpose of this study is to modify the FDM 3D printer to print with polystyrene (PS) microspheres as the printing material, thus enabling bottom-up structural color printing

Abstract

Purpose

The purpose of this study is to modify the FDM 3D printer to print with polystyrene (PS) microspheres as the printing material, thus enabling bottom-up structural color printing and evaluating structural color printing.

Design/methodology/approach

This study chose a range of different heated bed temperatures to determine a suitable temperature for accelerating the self-assembly of photonic crystals and printing structural colors on various substrates. In addition, this study enhanced the structural color by doping PS microspheres with different contents of Acid Black 210 dye and evaluated the color-enhanced structural color by eye and spectrophotometer under different light sources.

Findings

The results show that the modified 3D printer can be used for structural color printing, and 50°C is determined as the heated bed temperature. There are significant differences in structural colors when printing under different color backgrounds and material substrates, and corresponding suitable substrates should be selected according to the application. The doping of PS microspheres with varying contents of dye results in different color levels of structural color. As with pigment colors, the visual perception of structural color varies when viewed under different light sources.

Originality/value

This paper proposes to print structural colors low-costly, analyze structural colors under substrate and light source conditions, and expand the structural color gamut by enhancing structural colors, which has positive implications for further research on structural colors as printing colors.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 December 2020

Zizhao Wang, Hongyao Shen, Senyang Wu and Jianzhong Fu

Fused filament fabrication (FFF) is a common additive manufacturing method that is widely used owing to its low cost, environmental friendliness and safety. Colour models are…

Abstract

Purpose

Fused filament fabrication (FFF) is a common additive manufacturing method that is widely used owing to its low cost, environmental friendliness and safety. Colour models are needed because of their ability to express more information, but high printing quality and efficiency are difficult to achieve with the existing FFF colour printing methods because of the “inertia” of printing. Inertia refers to the feature of the former colour material remaining in the molten cavity when switching colours in colour FFF printing. The purpose of this paper is to propose a new FFF colour printing method to reduce printing material usage and printing time.

Design/methodology/approach

A new FFF colour printing method that uses transitioning waste to construct the part is proposed. Based on the freedom of the colour surface model’s interior space, the internal fill and support of the print model are generated using the transitioning waste to reduce printing material usage and printing time and to achieve environmentally friendly colour printing. The modified elite ant system (EAS) algorithm is used to construct and optimize this method based on the colour surface model.

Findings

A colour printing experiment is performed using a colour-mixing FFF printer platform with a special waste extrusion module. The experimental results show that this method can significantly reduce material and time consumption compared to the commonly used method. The printed part produced by this method also has high surface quality.

Originality/value

A new FFF colour printing method that uses transitioning waste to construct the part is proposed. Based on the freedom of the colour surface model’s interior space, the internal fill and support of the print model are generated using the transitioning waste to reduce printing material usage and printing time and to achieve environmentally friendly colour printing. The modified EAS algorithm is used to construct and optimize this method based on the colour surface model. A special waste extrusion module is developed.

Article
Publication date: 2 January 2018

Minhua Yang, Xin-guang Lv, Xiao-jie Liu and Jia-qing Zhang

This paper aims to present a method of color three-dimensional (3D) printing based on color adherence.

Abstract

Purpose

This paper aims to present a method of color three-dimensional (3D) printing based on color adherence.

Design/methodology/approach

First, experiments of the color effects of 3D printings using different carriers and different printing methods were performed. Second, the color of a specific point could be calculated through a theory of dimension-reducing, and the color distribution of 3D model was transformed from 3D to 1D color line corresponding with 3D print sequence. At last, the color lines, which were printed on a PE film by silk-screen printing, was carried by a filament and then printed through a fused deposition modeling 3D printer.

Findings

The printing ink and PE film are suitable as the pigment and carrier under this investigation, respectively. Based on an idea of reducing dimension, the method of 3D color printing through adhering color to a filament is realized. The color saturation of the sample was relatively high through the method.

Research limitations/implications

It is hard to avoid that there may be some residual color in the nozzle through this method, and the purity of following color will be affected. As a result, continuous improvements should be made to perfect the method.

Practical implications

An approach of 3D color printing is described in detail, and what kind of model is more applicable is discussed particularly.

Originality/value

This approach is implemented to print color 3D objects with just one nozzle by means of color adherence. That is, printing the 3D objects using the filament is carried out with 1D color line, which is printed by a traditional printing method.

Details

Rapid Prototyping Journal, vol. 24 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 12 March 2018

Jiangping Yuan, Ming Zhu, Baohui Xu and Guangxue Chen

The purpose of this paper is provide a broad view for the standardization efforts of color quality evaluation of color 3D printing techniques. Further, this review paper…

Abstract

Purpose

The purpose of this paper is provide a broad view for the standardization efforts of color quality evaluation of color 3D printing techniques. Further, this review paper demonstrates the processes and color properties of most color 3D printing techniques with specific devices and applications to extend the range of possible memberships of standardization group.

Design/methodology/approach

Six color 3D printing techniques including plastic-based, paper-based, powder-based, organism-based, food-based and metal-based color 3D printing have been introduced and illustrated with colorization principles and forming features in detail. Moreover, for printed 3D color objects, literature about color measurement, color specification and color reproduction are described and analyzed, respectively.

Findings

Four color 3D printing techniques including plastic-based, paper-based, powder-based and food-based color 3D printing show great affinity toward standardization of color quality evaluation, while their colorization principles indicate that it is difficult with a single standard frame. It is possible to develop a completed color quality evaluation standard for color 3D printing based on approaches in color 2D printing when color measurement method and devices are standardized together.

Originality/value

The paper provides an important guide focusing on the efforts to standardize the colorization processes and color quality evaluation of the color 3D printing techniques.

Article
Publication date: 12 January 2022

Ufuk Yılmaz

In this present study, electrophotographic printing is made on papers which are subjected to different recycling numbers, and this paper aims to examine the colour changes of this…

Abstract

Purpose

In this present study, electrophotographic printing is made on papers which are subjected to different recycling numbers, and this paper aims to examine the colour changes of this printing type.

Design/methodology/approach

Four-colour electrophotographic printing is carried out on adhering to the INGEDE 11p standard recycled papers four times under the same conditions. Colour measurements are made by means of electrophotographic printed colour scales printed on these recycled papers. Colour measurements are made with the X-Rite eXact spectrophotometer according to the ISO 13655:2017 standard. As a result of colour measurements, colour differences (ΔL′, ΔH′, ΔC′, ΔE00) of recycled papers are determined using some formulas.

Findings

According to the values obtained after four recycling, the highest ΔL′ value is found to be 4.80 yellow and the lowest 1.92 black. Again, according to the measurement results, it is determined that the highest ΔE00 is yellow colour with a value of 5.66, and lowest ΔE00 is black colour with a value of 1.98. In ΔH′, black colour is the highest value of 12.61, the lowest value with −2.05 is obtained in magenta colour. It was observed that the highest ΔC′ value is 2.98 in yellow, and the lowest value is −0.28 in black.

Originality/value

In the printing industry, sometimes customers want to monitor the colour differences in the printing by taking the L′a′b′ obtained values as a result of printing from the printing houses. If the colour differences exceed the tolerance values, then they can interfere with the printing. As a result of the calculations, colour changes in electrophotographic printing are observed with many parameters. This study can be a pioneer for the studies that can be done on this subject.

Details

Pigment & Resin Technology, vol. 52 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 September 2019

Yih-Lin Cheng, Chih-Hsuan Chang and Chunliang Kuo

The material-jetting-type (MJ) 3-D printing technology has advantages in resolution and color printing. During the printing process, a leveling technique is needed to precisely…

Abstract

Purpose

The material-jetting-type (MJ) 3-D printing technology has advantages in resolution and color printing. During the printing process, a leveling technique is needed to precisely control the thickness and flatness of each layer. Roller-type leveling mechanism has been adopted in commercial MJ 3-D printers, but it is lack of research on roller leveling process parameters and establishing experimental procedures. Therefore, in this study, a roller-type leveling mechanism for a MJ color 3 D printer was developed, and experimental approaches were utilized to determine process parameters.

Design/methodology/approach

The roller-type leveling mechanism was chosen to provide functions of flattening and removal of excess material. The parameters studied were roller speed and rotational direction. Surface roughness, Ra, of printed single-layered specimens was measured at 15 locations for plane roughness and along five lines for line roughness to evaluate the leveling results. Adopting suitable parameters, color samples with and without leveling were printed for comparison and verification.

Findings

According to plane roughness results, forward rotation achieved better leveling. Plane roughness was the major criteria to determine roller speed with the assistance of standard deviation of line roughness. The best parameters of the self-developed MJ color 3-D printer were found to be rolling forward at 1,100 rpm. In addition, printed color samples showed great improvement in surface roughness with leveling and no obvious color mixing after leveling.

Research limitations/implications

Leveling is important to achieve desired layer thickness, smooth surface and good color quality in color 3-D printing. For MJ 3-D printing, only patents were revealed regarding roller design, but paper publications have not been presented. This research practically proposed to use experimental approach to understand the effects of roller operating parameters and to find the suitable ones based on surface roughness results.

Practical implications

This research established the experimental procedures and also suggested guidelines of experimentally obtaining suitable roller leveling process parameters. Developers can refer to this study results to design and adjust leveling mechanism in a new MJ 3-D printer.

Originality/value

The experimental approach can be applied to similar MJ 3-D printing systems if different materials are introduced or the platform speed is changed. The observed trends suggested several guidelines to plan limited experiments only to obtain suitable roller process parameters.

Details

Rapid Prototyping Journal, vol. 26 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 September 2020

André Luiz Alves Guimarães, Vicente Gerlin Neto, Cesar Renato Foschini, Maximiliano dos Anjos Azambuja and Luiz Antonio Vasques Hellmeister

The purpose of this paper is to investigate and discuss the influence of printing parameters on the mechanical properties of acrylonitrile butadiene styrene (ABS) print by fused…

Abstract

Purpose

The purpose of this paper is to investigate and discuss the influence of printing parameters on the mechanical properties of acrylonitrile butadiene styrene (ABS) print by fused deposition modelling (FDM). The mechanical properties of ABS are highly influenced by printing parameters, and they determine the final product quality of printed pieces.

Design/methodology/approach

For the paper’s purpose, five main parameters (extrusion temperature, infill pattern, air gap, printing speed and layer thickness) were selected and varied during ABS printing on an open-source and self-replicable FDM printer. Three different colors of commercially available ABS were also used to investigate color and printing parameter’s influence on the tensile strength.

Findings

The research results suggest that two parameters (infill pattern and layer thickness) were most influential on the mechanical properties of print ABS, being able to enhance its tensile strength. Another key influential factor was material color selected prior to printing, which influenced the tensile strength of the print specimen.

Originality/value

This study provides information on print parameters’ influence on the tensile strength of ABS print on replicable open-source three-dimensional (3D) printers. It also suggests the influence of materials’ color on print pieces’ tensile strength, indicating a new parameter for materials selection for 3D printing.

Details

Rapid Prototyping Journal, vol. 26 no. 10
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 2 March 2012

Maja Stanic, Branka Lozo and Diana Gregor Svetec

The purpose of this paper is to evaluate and discuss colour properties, stability and lightfastness after accelerated exposure in xenon‐arc light apparatus, of 3D ink jet prints

1273

Abstract

Purpose

The purpose of this paper is to evaluate and discuss colour properties, stability and lightfastness after accelerated exposure in xenon‐arc light apparatus, of 3D ink jet prints produced by using 3D colour printing process.

Design/methodology/approach

3D colour prints were produced using ZCorporation 3D printing method. The samples were divided into groups according to the finishing process applied (untreated, finished with different infiltrants). Colorimetric properties were measured using spectrophotometer. Samples were placed into xenon‐arc based weathering apparatus (Xenotest), using the preset glass filtered sunlight, standard indoor conditions. Colour stability was evaluated as change in colour after repeating the spectrophotometer measurements and comparing spectral and specific colorimetric values of initial and exposed samples.

Findings

Based on methodology used, the analysis has shown the changes in colour appearance of differently finished 3D prints, which were mostly attributed to chroma and lightness variations. The colour stability of samples studied noticeably varied and is dependent on colour, percentage of ink coverage and finishing method. Issues of colour and stability of 3D ink jet prints could become important as 3D printing emerges into new application areas, in which the object properties will need to be maintained for a certain amount of time.

Research limitations/implications

The research is comparative and is limited to the specific materials and procedures used.

Originality/value

The paper describes aspects of colour 3D printing for which the published research and literature data are still, for the most part, lacking. Colour measurements methodology and evaluation of stability described could be of value for further research and for users of the technology.

Details

Rapid Prototyping Journal, vol. 18 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 6 July 2015

Maryam Ataeefard

This paper aims to investigate the effect of paper properties (whiteness, gloss and roughness) on colour laser printing quality. Paper characteristics have a significant influence…

Abstract

Purpose

This paper aims to investigate the effect of paper properties (whiteness, gloss and roughness) on colour laser printing quality. Paper characteristics have a significant influence on print quality and are crucial variables for predicting and reproducing colour.

Design/methodology/approach

Six kinds of paper with different properties were selected and the effects of the paper characteristics on the printed paper were studied. Samples were printed with cyan, magenta and yellow toner with a laser printer under identical conditions. The papers and printed papers were evaluated with atomic force microscope, scanning electron microscope, gloss-meter, spectrophotometer and densitometer.

Findings

Results showed that print quality is statistically dependent on paper type, and the average optical density of printed paper varied for different papers. Furthermore, the increase in the roughness and gloss of the papers in comparison to whiteness more significantly affected the optical density of paper by reducing it.

Practical implications

To achieve high-quality print, laser printing paper and toner require controlled characteristics.

Originality/value

For the first time, the present study evaluated the influence of paper properties on the quality of colour laser printing.

Details

Pigment & Resin Technology, vol. 44 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

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