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Article
Publication date: 29 April 2014

Katarzyna Stęchły, Gabriel Wecel and Derek B. Ingham

The main goal of this work was the CFD analysis of air and oxy-coal combustion, in order to develop a validated with experimental measurements model of the combustion chamber…

Abstract

Purpose

The main goal of this work was the CFD analysis of air and oxy-coal combustion, in order to develop a validated with experimental measurements model of the combustion chamber. Moreover, the purpose of this paper is to provide information about limitations of the sub-models implemented in commercial CFD code ANSYS Fluent version 13.0 for the oxy-coal combustion simulations. The influence of implementation of the weighted sum of gray gas model (WSGGM) with coefficients updated to oxy-coal combustion environment has been investigated.

Design/methodology/approach

The sub-models validated with experimental measurements model for the air combustion has been used to predict the oxy-coal combustion case and subsequently the numerical solutions have been compared with the experimental data, which enclose the surface incident radiation (SIR) and the flue gas temperature. To improve the numerical prediction of the oxy-coal combustion process the own routine for calculating properties of the oxy-combustion product has been implemented.

Findings

The results of numerical simulation of combustion in the air environment fitted within the experimental measurements accuracy. However, the air combustion sub-models implemented for the oxy-coal combustion simulations does not predict the SIR within the experimental data accuracy. The implementation of own routine, which uses the coefficients calculated for oxy-coal combustion environment shows improvement in numerical prediction of oxy-coal combustion.

Originality/value

The radiative properties of gases in the combustion chamber during oxy-coal combustion calculated using the WSGGM implemented in ANSYS Fluent 13.0 do not predict the SIR within experimental measurement accuracy, however, implementation of WSGGM with updated coefficients provide a reasonable improvement in numerical prediction of SIR in the oxy-coal combustion.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 24 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 April 2018

Zhizhong Kang, Shixing Ding, Zhi-ang Shuai and Baomin Sun

This paper aims to shows the ability of the EDC model with a global reaction mechanism to describe reactions in the Eulerian simulation of a circulating fluidized bed (CFB).

Abstract

Purpose

This paper aims to shows the ability of the EDC model with a global reaction mechanism to describe reactions in the Eulerian simulation of a circulating fluidized bed (CFB).

Design/methodology/approach

The eddy dissipation concept (EDC) model is embedded in an Eulerian-Eulerian approach to simulate homogeneous reactions.

Findings

EDC_G is better than ED_FR in describing chemical reactions. The reaction of CH4 with O2 is faster than that of CO with O2, and NH3 is more liable to be converted than HCN. The combustion rate is higher than the Boudouard reaction rate of coal particles.N2O is mainly reduced by carbon, and NO is mainly converted by carbon into N2 and CO2.

Originality/value

The EDC model with a global reaction mechanism is embedded in a multi-fluid Eulerian approach to simulate the homogeneous reactions in the coal combustion in a CFB, including combustion of volatile gases, desulfurizing reactions and NOx reactions.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 28 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 24 December 2020

Hongya Niu, Zhaoce Liu, Wei Hu, Wenjing Cheng, Mengren Li, Fanli Xue, Zhenxiao Wu, Jinxi Wang and Jingsen Fan

Severe airborne particulate pollution frequently occurs over the North China Plain (NCP) region in recent years. To better understand the characteristics of carbonaceous…

Abstract

Purpose

Severe airborne particulate pollution frequently occurs over the North China Plain (NCP) region in recent years. To better understand the characteristics of carbonaceous components in particulate matter (PM) over the NCP region.

Design/methodology/approach

PM samples were collected at a typical area affected by industrial emissions in Handan, in January 2016. The concentrations of organic carbon (OC) and elemental carbon (EC) in PM of different size ranges (i.e. PM2.5, PM10 and TSP) were measured. The concentrations of secondary organic carbon (SOC) were estimated by the EC tracer method.

Findings

The results show that the concentration of OC ranged from 14.9 μg m−3 to 108.4 μg m−3, and that of EC ranged from 4.0 μg m−3 to 19.4μg m−3, when PM2.5 changed from 58.0μg m−3 to 251.1μg m−3 during haze days, and the carbonaceous aerosols most distributed in PM2.5 rather than large fraction. The concentrations of OC and EC PM2.5 correlated better (r = 0.7) than in PM2.5−10 and PM>10, implying that primary emissions were dominant sources of OC and EC in PM2.5. The mean ratios of OC/EC in PM2.5, PM2.5–10 and PM>10 were 4.4 ± 2.1, 3.6 ± 0.9 and 1.9 ± 0.7, respectively. Based on estimation, SOC accounted for 16.3%, 22.0% and 9.1% in PM2.5, PM2.5–10 and PM>10 respectively.

Originality/value

The ratio of SOC/OC (48.2%) in PM2.5 was higher in Handan than those (28%–32%) in other megacities, e.g. Beijing, Tianjin and Shijiazhuang in the NCP, suggesting that the formation of SOC contributed significantly to OC. The mean mass absorption efficiencies of EC (MACEC) in PM10 and TSP were 3.4 m2 g−1 (1.9–6.6 m2 g−1) and 2.9 m2 g−1 (1.6–5.6 m2 g−1), respectively, both of which had similar variation patterns to those of OC/EC and SOC/OC.

Details

World Journal of Engineering, vol. 18 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 29 April 2014

Wojciech P. Adamczyk, Pawel Kozolub, Gabriel Węcel and Arkadiusz Ryfa

The purpose of this paper is to show possible approaches which can be used for modeling complex flow phenomena caused by swirl burners combined with simulating coal combustion

Abstract

Purpose

The purpose of this paper is to show possible approaches which can be used for modeling complex flow phenomena caused by swirl burners combined with simulating coal combustion process using air- and oxy-combustion technologies. Additionally, the response of exist boiler working parameter on changing the oxidizer composition from air to a mixture of the oxygen and recirculated flue gases is investigated. Moreover, the heat transfer in the superheaters section of the boiler was taken into account by modeling of the heat exchange process between continuum phase and three stages of the steam superheaters.

Design/methodology/approach

An accurate solution of the flow field is required in order to predict combustion phenomena correctly for numerical simulations of the industrial pulverized coal (PC) boilers. Nevertheless, it is a very demanding task due to the complicated swirl burner construction and complex character of the flow. The presented simulations were performed using the discrete phase model for tracking particles and combustion phenomena in a dispersed phase, whereas the Eulerian approach was applied for the volatile combustion process modeling in a gaseous phase.

Findings

Applying the air- to oxy-combustion technology the temperature in the combustion chamber, decreased for investigated oxidizer compositions. This was caused by the higher heat capacity of flue gases which also influences on the level of the heat flux at the boiler walls. Simulations shows that increasing the O2 concentration to 30 percent of volume base in the oxidizer mixture provided the similar combustion conditions as those for the conventional air firing. Moreover, the evaluated results give a good overview of differences between approaches used for complex swirl burners simulations.

Practical implications

Nowadays, the numerical techniques such as computational fluid dynamic (CFD) can be seen as an useful engineering tool for design and processes optimization purposes. The application of the CFD gives a possibility to predict the combustion phenomena in a large industrial PC boiler and investigate the impact of changing the combustion technology from a conventional air firing to oxy-fuel combustion.

Originality/value

This paper gives good overview on existing technique, approaches used for modeling PC boiler equipped with complex swirl burners. Additionally, the novelty of this work is application of the heat exchanger model for predicting heat loses in convective section of the boiler. This usually is not taken into account during simulations. The reader can also find basic concept of oxy-combustion technology, and their impact on boiler working conditions.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 24 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 January 2013

Gaojie Liu and Zhaoli Guo

The purpose of this paper is to investigate, numerically, the effects of the Prandtl number on the mixing process in two‐dimensional Rayleigh‐Taylor instability of incompressible…

Abstract

Purpose

The purpose of this paper is to investigate, numerically, the effects of the Prandtl number on the mixing process in two‐dimensional Rayleigh‐Taylor instability of incompressible and miscible fluids.

Design/methodology/approach

The simulations are carried out based on a double‐distribution‐function lattice Boltzmann method in which the Prandtl number can be adjusted.

Findings

The simulations reveal that the mixing‐zone grows inversely with increasing Prandtl number, but the processes of Rayleigh‐Taylor instability are nearly identical in terms of a dimensionless time as the Prandtl number ranges from 0.1 to 10. The symmetric property of the mixing‐zone is also studied, which is found to be closely dependent on the symmetry of the initial perturbations.

Originality/value

The results here show that the growth of the mixing‐zone is related to the Prandtl number, whereas most previous studies have been focused on the relationship between the growth of the mixing zone and time with a constant Prandtl number.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 23 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 June 2017

Amrita Kumari, S.K. Das and P.K. Srivastava

This paper aims to propose an efficient artificial neural network (ANN) model using multi-layer perceptron philosophy to predict the fireside corrosion rate of superheater tubes…

Abstract

Purpose

This paper aims to propose an efficient artificial neural network (ANN) model using multi-layer perceptron philosophy to predict the fireside corrosion rate of superheater tubes in coal fire boiler assembly using operational data of an Indian typical thermal power plant.

Design/methodology/approach

An efficient gradient-based network training algorithm has been used to minimize the network training errors. The input parameters comprise of coal chemistry, namely, coal ash and sulfur contents, flue gas temperature, SOX concentrations in flue gas, fly ash chemistry (Wt.% Na2O and K2O).

Findings

Effects of coal ash and sulfur contents, Wt.% of Na2O and K2O in fly ash and operating variables such as flue gas temperature and percentage excess air intake for coal combustion on the fireside corrosion behavior of superheater boiler tubes have been computationally investigated and parametric sensitivity analysis has been undertaken.

Originality/value

Quite good agreement between ANN model predictions and the measured values of fireside corrosion rate has been observed which is corroborated by the regression fit between these values.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 14 August 2017

Leandro Michalovicz, Warren Albert Dick, Eduardo Cimino Cervi, Cassio Antonio Tormena and Marcelo Marques Lopes Müller

Animal liquid manure contains large amounts of phosphorus (P), which is susceptible to runoff losses when manure is surface-applied on farms as a soil amendment. Even very small…

Abstract

Purpose

Animal liquid manure contains large amounts of phosphorus (P), which is susceptible to runoff losses when manure is surface-applied on farms as a soil amendment. Even very small quantities of P can have a large impact on waterways and lead to eutrophication. Previous studies have shown that flue gas desulfurization (FGD) gypsum, a coal combustion by-product, can reduce P losses from runoff in soils. Therefore, the authors hypothesize that FGD gypsum could reduce nutrients in liquid manure prior to field applications. The purpose of this paper is to evaluate the effect of FGD gypsum to reduce P and suspended solids (SS) concentrations in liquid manure, also determining its proper rate(s) and minimum time of reaction.

Design/methodology/approach

The experimental design was completely randomized with three replicates. Each plot was constituted by a polyvinyl chloride (PVC) column (1 m height and 0.15 m diameter). Dairy liquid manure and FGD gypsum rates (0, 0.62, 1.25 and 2.5 mgl−1) were added to the PVC columns and manually shaken for two minutes. Sampling was performed at 0.35, 0.65 and 0.95 m depths after 0 (immediately after shaking), 4, 8, 16 and 24 hours. Amount of phosphorus was determined by a colorimetric method and solids concentration by mass difference.

Findings

FGD gypsum reduced P concentrations in the liquid manure after four hours of reaction. The most effective rate was 0.62 mgl−1at a 0.35 m depth. FGD gypsum increased SS concentrations in depth in all treatments.

Originality/value

There are growing concerns regarding the fate of nutrients, especially phosphorus, from land application of animal waste. The results indicated that treating liquid manure in the settling tanks with FGD gypsum before field application can be particularly useful on farms where surface-manure is applied, reducing potential losses of P following manure applications, and consequently the eutrophication risk to waterways.

Details

Management of Environmental Quality: An International Journal, vol. 28 no. 5
Type: Research Article
ISSN: 1477-7835

Keywords

Article
Publication date: 25 February 2019

Tang Chen and Wei-zong Wang

The design and retrofit of the heat exchangers in a boiler should take into account the processes occurring on the side of combustion and steam. For this reason, this study aims…

Abstract

Purpose

The design and retrofit of the heat exchangers in a boiler should take into account the processes occurring on the side of combustion and steam. For this reason, this study aims to couple a one-dimensional hydrodynamic model of steam with computational fluid dynamics (CFD) simulation of flue gas.

Design/methodology/approach

Radiant/semi-radiant platen heat exchangers are simplified as plane surfaces for CFD, while convective heat exchangers are introduced into the CFD simulation as energy/momentum absorption sources.

Findings

Numerical simulation is performed for a 1,000 MWe coal-fired ultra-supercritical boiler. The calculation results are validated by the thermodynamic design data. Tube outside surface temperature, as well as ash deposit temperature distributions, are obtained.

Originality/value

Complex tube arrangements can be completed with the aid of AutoCAD, and therefore, the simulation could offer detailed information of heat exchangers. In a word, a more reliable modeling of the whole steam generation process is achieved.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 August 2016

Wei Pian, Wenjing Cheng, Hongya Niu and Jingsen Fan

This study aims to focus on the submicron particles (with diameter of 0.2-1.0 μm) of the ambient air from a coal-fired power plant. A systematic examination of their morphology…

Abstract

Purpose

This study aims to focus on the submicron particles (with diameter of 0.2-1.0 μm) of the ambient air from a coal-fired power plant. A systematic examination of their morphology, particle size and chemical element will be analyzed, so as to provide more scientific information and theoretical basis for the formation and control method of inhalable particles, as well as data support for environmental impact and ecological effects assessments.

Design/methodology/approach

In this paper, the morphology, size distribution and elemental characteristics of submicron particles from ambient air of a coal-fired power plant are studied by single particle analysis.

Findings

The results show that atmospheric particles in coal-fired power plant are mainly spherical particles, and most of them are soot aggregates adhered or coated with other particles with few rectangle particles. The particles collected in the afternoon and evening are mainly of spherical particles, and small-sized particles collected in the morning are mainly spherical ones, while the overall concentration is larger than that of the spherical particles in the size range above 0.5 μm. The results indicated that the larger-sized spherical particles have a lower concentration.

Originality/value

Coal-fired power plants are still the main supply of electricity in China, but the inhalable particles, especially sub-micron particles (0.1-1.0 μm) cannot be effectively captured by the dust removal device from the coal-fired power plant. Thus, a large amount of inhalable particles is emitted into the atmosphere, becoming the major air pollutants in China.

Details

World Journal of Engineering, vol. 13 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 25 February 2014

Alexander V. Aleksandrov and Valera V. Aleksandrov

The purpose of the study is to improve the quality of alumina-containing sinter produced in a rotary kiln. Simulating sintering furnace assessment of technical solutions aimed at…

Abstract

Purpose

The purpose of the study is to improve the quality of alumina-containing sinter produced in a rotary kiln. Simulating sintering furnace assessment of technical solutions aimed at creating optimal phase composition of clinker.

Design/methodology/approach

The computer model of the sintering furnace is developed. Influence of characteristics of material streams on thermal processes in the furnace was considered. Balance of energy, including heat conductivity, convection and radiant heat exchange has been solved in a stable state. Between actual and calculated variables of work of the furnace, good correlation was observed.

Findings

The evaluation of the effect of increasing primary air and fuel burner extension to changes in temperature of the material. The modeling found that the most effective solution to reduce the temperature of the sinter is lengthening fuel burner to 5 m.

Practical implications

The model can be applied to analyze and optimize the alteration of temperatures of materials and gases in an industrial furnace under various conditions.

Originality/value

The article provides new information for specialists in the production of alumina. For the first time shows the influence of cooling conditions on the alumina-containing sinter quality. According to the results of computer modeling, it has been established that for creating of optimal cooling conditions of the sinter in the furnace, the length of coal burner must be not less than 5 m.

Details

Engineering Computations, vol. 31 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

1 – 10 of 104