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Article
Publication date: 2 October 2007

Zhengying Wei, Yiping Tang, Wanhua Zhao and Bingheng Lu

The paper aims to summarize the design theory for labyrinth channels of water saving emitters.

1015

Abstract

Purpose

The paper aims to summarize the design theory for labyrinth channels of water saving emitters.

Design/methodology/approach

On the basis of extracting the structural parameters of labyrinth channels in water saving emitters, the hydraulic performance experiments on the integral emitters fabricated with higher resolution rapid prototyping technology are performed. Then, using multivariable linear regression, formulas of pressure versus flow rate and regression plots for different emitters are induced.

Findings

The formulas of flow rate versus structural parameters are summarized based on the trapezoid‐type channel unit, and verified through experiments. The relationships between flow rate, pressure and structural parameters of channels are established.

Research limitations/implications

The effect of emitter fabrication error on the flow rate is analyzed, which provides a basis for parameterized structural design and accuracy control in the fabrication of future emitters.

Practical implications

The QHn relationship equations are used to design emitters which have flow‐rate errors under both high‐ and low‐water pressure of less than 4 percent. So the QHn relationship equation of the emitter is well proven and accurate which can guide the design for the structure of emitters with trapezoid labyrinth channels.

Originality/value

In this paper, a new stereolithography system has been used to fabricate accurately a drip irrigation emitter with a complex microstructure, which cannot be obtained with conventional RP or other manufacturing processes. Compared to other manufacturing process, this new technique has higher manufacturing accuracy and can reduce the manufacturing cost and time. Furthermore, a design theory for labyrinth channels of water saving emitters is established.

Details

Rapid Prototyping Journal, vol. 13 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 3 April 2007

Shanglong Xu, Dichen Li, Bingheng Lu, Yiping Tang, Chaofeng Wang and Zhen Wang

The purpose of this paper is to adopt rapid prototyping (RP) technology to fabricate self‐hardening calcium phosphate composite (CPC) scaffolds with a controlled internal channel

1473

Abstract

Purpose

The purpose of this paper is to adopt rapid prototyping (RP) technology to fabricate self‐hardening calcium phosphate composite (CPC) scaffolds with a controlled internal channel network to facilitate nutrient supplying and cell growth using RP technique and investigate their in vitro performance.

Design/methodology/approach

Porous scaffolds should possess branched channels to ensure uniform cell feeding and even flow of culture medium to promote uniform cell attachment and growth. A new three dimensional (3D) flow channel structure has been designed based on conversation of energy and flow. The CPC scaffold possessing such a channel network was made by indirect solid free form fabrication. Negative model of scaffold was designed by Pro/E software and its epoxy resin mold was fabricated on a sterolithography apparatus and the CPC slurry was filled in these molds. After CPC was self hardened, the mold was baked. The mold was removed by pyrolysis and then the designed scaffold was obtained.

Findings

The sizes of the fabricated scaffolds were consistent with the designed. The average compressive strength of the scaffold is approximately 6.0 MPa. Computational fluid dynamics and perfusion culture results showed that such a 3D flow channel arrangement would lead to a more uniform distribution of flow and cells and good transportation of nutrients.

Research limitations/implications

The size errors of fabricated scaffolds could not escape and perfusion methods were difficult to control.

Originality/value

The basic design concept presented showed great promise for use in bone tissue engineering and fabrication method enhanced the versatility of scaffold fabrication. The designed scaffold structure made it possible to keep integrality of the scaffold when direct observation cells inside the channel by scanning electron microscopy (SEM).

Details

Rapid Prototyping Journal, vol. 13 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Open Access
Article
Publication date: 29 August 2018

Joakim Hans Kembro, Andreas Norrman and Ebba Eriksson

The purpose of this paper is to increase the understanding of how warehouse operations and design are affected by the move toward integrated omni-channels.

25571

Abstract

Purpose

The purpose of this paper is to increase the understanding of how warehouse operations and design are affected by the move toward integrated omni-channels.

Design/methodology/approach

A structured literature review is conducted to identify and categorize themes in multi- and omni-channel logistics, and to discuss how aspects related to these themes impact and pose contingencies for warehouse operations and design.

Findings

The review revealed a lack of focus on warehouse operations and design in multi- and omni-channels. Instead, most articles published in scientific journals discuss changes in consumer demand and implications for the network level, concerning aspects such as the organization and management of material and information flows, inventory management, resources, actors and relationships. Ten themes in omni-channel logistics were identified and grouped into two categories: the value proposition and channel management; and the physical distribution network design. The themes and related aspects have implications for warehousing, and by combining these with general warehousing knowledge, the authors derive a comprehensive and structured agenda is derived to guide future research on omni-channel warehousing.

Research limitations/implications

This paper outlines a research agenda, including detailed research questions, for advancing the theory on warehouse operations and design in omni-channels.

Practical implications

The agenda can inspire practitioners in their work to understand the upcoming challenges and address relevant issues in omni-channel warehousing, taking into consideration its interdependence with value proposition, channel management and network decisions.

Originality/value

This is the first comprehensive review focusing on and synthesizing available literature on omni-channel warehousing. This topic has until now received limited coverage but is of increasing importance to scholars in the field.

Details

International Journal of Physical Distribution & Logistics Management, vol. 48 no. 9
Type: Research Article
ISSN: 0960-0035

Keywords

Article
Publication date: 14 October 2020

Christopher Gottlieb Klingaa, Sankhya Mohanty and Jesper Henri Hattel

Conformal cooling channels in additively manufactured molds are superior over conventional channels in terms of cooling control, part warpage and lead time. The heat transfer…

Abstract

Purpose

Conformal cooling channels in additively manufactured molds are superior over conventional channels in terms of cooling control, part warpage and lead time. The heat transfer ability of cooling channels is determined by their geometry and surface roughness. Laser powder bed fusion manufactured channels have an inherent process-induced dross formation that may significantly alter the actual shape of nominal channels. Therefore, it is crucial to be able to predict the expected surface roughness and changes in the geometry of metal additively manufactured conformal cooling channels. The purpose of this paper is to present a new methodology for predicting the realistic design of laser powder bed fusion channels.

Design/methodology/approach

This study proposes a methodology for making nominal channel design more realistic by the implementation of roughness prediction models. The models are used for altering the nominal shape of a channel to its predicted shape by point cloud analysis and manipulation.

Findings

A straight channel is investigated as a simple case study and validated against X-ray computed tomography measurements. The modified channel geometry is reconstructed and meshed, resulting in a predicted, more realistic version of the nominal geometry. The methodology is successfully tested on a torus shape and a simple conformal cooling channel design. Finally, the methodology is validated through a cooling test experiment and comparison with simulations.

Practical implications

Accurate prediction of channel surface roughness and geometry would lead toward more accurate modeling of cooling performance.

Originality/value

A robust start to finish method for realistic geometrical prediction of metal additive manufacturing cooling channels has yet to be proposed. The current study seeks to fill the gap.

Article
Publication date: 3 April 2019

Xiangzhi Wei, Xianda Li, Shanshan Wen, Yu Zheng and Yaobin Tian

For any 3D model with chambers to be fabricated in powder-bed additive manufacturing processes such as SLM and SLS, powders are trapped in the chambers of the finished model. This…

Abstract

Purpose

For any 3D model with chambers to be fabricated in powder-bed additive manufacturing processes such as SLM and SLS, powders are trapped in the chambers of the finished model. This paper aims to design a shortest network with the least number of outlets for efficiently leaking the trapped powders.

Design/methodology/approach

This paper proposes a nonlinear objective with linear constraints for solving the channel design problem and a particle swarm optimization algorithm to solve the nonlinear system.

Findings

Structural optimization for the channel network leads to fairly short channels in the interior of the 3D models and very few outlets on the model surface, which achieves the cleaning of the powders while causing almost the least changes to the model.

Originality/value

This paper reveals the NP-harness of computing the shortest channel network with the least number of outlets. The proposed approach helps the design of lightweight models using the powder-bed additive manufacturing techniques.

Details

Rapid Prototyping Journal, vol. 25 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 29 December 2023

Jyoti Ranjan Mohapatra and Manoj Kumar Moharana

This study aims to investigate a new circuitous minichannel cold plate (MCP) design involving flow fragmentation. The overall thermal performance and the temperature uniformity…

Abstract

Purpose

This study aims to investigate a new circuitous minichannel cold plate (MCP) design involving flow fragmentation. The overall thermal performance and the temperature uniformity analysis are performed and compared with the traditional serpentine design. The substrate thickness and its thermal conductivity are varied to analyse the effect of axial-back conduction due to the conjugate nature of heat transfer.

Design/methodology/approach

The traditional serpentine minichannel is modified into five new fragmented designs with two inlets and two outlets. A three-dimensional numerical model involving the effect of conjugate heat transfer with a single-phase laminar fluid flow subjected to constant heat flux is solved using a finite volume-based computational fluid dynamics solver.

Findings

The minimum and maximum temperature differences are observed for the two branch fragmented flow designs. The two-branch and middle channel fragmented design shows better temperature uniformity over other designs while the three-branch fragmented designs exhibited better hydrodynamic performance.

Practical implications

MCPs could be used as an indirect liquid cooling method for battery thermal management of pouch and prismatic cells. Coupling the modified cold plates with a battery module and investigating the effect of different battery parameters and environmental effects in a transient state are the prospects for further research.

Originality/value

The study involves several aspects of evaluation for a conclusive decision on optimum channel design by analysing the performance plot between the temperature uniformity index, average base temperature and overall thermal performance. The new fragmented channels are designed in a way to facilitate the fluid towards the outlet in the minimum possible path thereby reducing the pressure drop, also maximizing the heat transfer and temperature uniformity from the substrate due to two inlets and a reversed-flow pattern. Simplified minichannel designs are proposed in this study for practical deployment and ease of manufacturability.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 7 June 2013

Khurram Altaf, Ahmad Majdi Abdul Rani and Vijay R. Raghavan

The purpose of this paper is to present a technique of fabricating profiled conformal cooling channels (PCCC) in an aluminium filled epoxy mould using rapid prototyping (RP) and…

1118

Abstract

Purpose

The purpose of this paper is to present a technique of fabricating profiled conformal cooling channels (PCCC) in an aluminium filled epoxy mould using rapid prototyping (RP) and rapid tooling (RT) techniques and to compare the cooling times for the moulds with circular and profiled channels experimentally. The cooling channels in injection mould tools have a circular cross section. In a PCCC, the cross sectional shape is so designed that the flat face surface of the channel facing the cavity follows the profile of the cavity. These types of channels can be manufactured through RP and RT techniques.

Design/methodology/approach

A part to be moulded was designed and modelled. Two moulds were then designed with the part cavity, one having a circular channel and the second with a profiled channel, both having the same cross sectional area for coolant flow. The channel patterns were designed with supports according to their position regarding height and distance from the cavity as designed earlier. Both channels have the same distance from the cavity wall. RP patterns were produced for both channels and part using the Thermojet 3D printer. The cooling channel and the moulded part patterns were then assembled as designed in the moulds. Moulding frames were fabricated with aluminium plates and the pattern was placed in the frames. Epoxy was poured on the pattern and then cured. The moulded part and the channel patterns embedded inside epoxy were melted out during the final curing cycle, leaving behind the circular‐ and profiled‐cooling channels in the moulds. For the cooling time measurement, injection moulding was done with moulds with circular and profiled channels. Moulded part temperature will be recorded by embedding thermocouples within the mould cavities.

Findings

A technique for the manufacture of cooling channels of different profiles in epoxy moulds was presented. Experimental analysis for temperature measurement for the moulded part with injection moulding process showed that PCCC mould has less cooling time then mould with circular channels.

Research limitations/implications

The technique presented is based on the metal‐filled epoxy materials used in RT and was obtained using a specific test part. Epoxy tooling can be a useful alternative of metallic mould to produce injection mould tools. A limitation for the epoxy moulds is that they have a limited life as compared with metallic moulds.

Originality/value

This is a new technique of manufacturing moulds with cooling channels using RP/RT techniques. Moulds with different channel cross sections can be manufactured using this technique.

Article
Publication date: 7 April 2015

Gustav Jansson, Robert Lundkvist and Thomas Olofsson

This paper aims to describe how the experience feedback (EF) from building projects contributes to product platform development in house-building companies. House-building…

Abstract

Purpose

This paper aims to describe how the experience feedback (EF) from building projects contributes to product platform development in house-building companies. House-building companies seek improvements to decrease costs, improve flow and decrease variability. Industrialised concepts using predefinitions in product platforms have provided a way of storing and reusing knowledge in project-based house-building organisations. However, the innovation in platforms is mainly incremental and based on EF from implementations in projects.

Design/methodology/approach

Qualitative data were gathered via interviews, archival studies and observations, and analysed to identify the underlying structures used to manage the incorporation of EF during platform development. Four different EF channels were studied at one Scandinavian house-builder. The data are explained using an analytical framework based on diffusion of innovation, product platforms and EF.

Findings

EF is distributed over the value chain to improve the platform over time. By using multiple channels with differing contents, it is possible to balance client demands and variation with production efficiency. Platform development using feedback channels provides opportunities for double-loop learning. Operative work on projects and the strategic decisions made by developers continuously improve the platform through a combination of knowledge pull and push.

Originality/value

A combination of different EF channels and strategies for developing knowledge pull are shown to be essential for the incremental development of product platforms in project-based house-building organisations. The development of product platforms requires a shift away from the construction industry’s dominant project focus towards a more product-oriented view of house-building. Integrating the design phase with the supply chain enables variety but also creates a need for continuous platform development.

Details

Construction Innovation, vol. 15 no. 2
Type: Research Article
ISSN: 1471-4175

Keywords

Article
Publication date: 2 September 2014

Hwan Chung and Eunkyu Lee

– The purpose of this study is to analyze the problem of optimal product line design in marketing channels.

1889

Abstract

Purpose

The purpose of this study is to analyze the problem of optimal product line design in marketing channels.

Design/methodology/approach

This paper develops a game theoretic model, in which a firm markets a line of a limited number of products at different quality levels to serve a market composed of multiple consumer segments. The consumer segments are modeled as clusters of somewhat heterogeneous consumers as typically observed in the real world. These model characteristics allow us to consider a broader set of targeting strategies such as sub-segmentation and partial cannibalization which have not been considered previously. By considering both a vertically integrated channel and a decentralized channel, we investigate how channel structure influences optimal product line design. We analyze the model mathematically with supplemental numerical analyses.

Findings

Our analysis shows that “quality distortion” in product line design is not limited to the low-end product, as previously reported, but can happen to the high-end product. The direction of these quality distortions may be downward or upward, leading to either increased or decreased differentiation between the two products. Furthermore, channel decentralization makes it more likely for the firm to strategically choose upward partial cannibalization or sub-segmentation. Consequently, contrary to previous studies, we demonstrate that there exist conditions under which channel decentralization leads to higher product quality.

Originality/value

Our model reflects a more realistic market environment and a firm’s practical constraints than previous studies, which typically assume perfect homogeneity within each segment and/or the feasibility of offering an infinite number of products. This extension produces interesting new results and insights that provide more practical implications for a firm’s optimal product line design strategy.

Details

European Journal of Marketing, vol. 48 no. 9/10
Type: Research Article
ISSN: 0309-0566

Keywords

Article
Publication date: 30 August 2013

Jiangtao Xu, Hui Qi, Weidong Chen and Xiande Wu

The purpose of this paper is to develop an attitude control strategy for the reusable boosted vehicle with large angle of attack, and to remove the cross coupling among roll…

Abstract

Purpose

The purpose of this paper is to develop an attitude control strategy for the reusable boosted vehicle with large angle of attack, and to remove the cross coupling among roll, pitch and yaw channels.

Design/methodology/approach

The coordinated gain scheduling control strategy consists mainly of two parts. First, initially ignoring dynamic coupling, single channel gain scheduling controller is designed based on linearized models, respectively. Second, with respect to main channel gain scheduling controller, coordinated scheduling controller is used to generate intentionally cross coupling to partly cancel inter‐channel cross coupling of reusable boosted vehicle.

Findings

A coordinated gain scheduling control strategy is presented, and no such analytical solution can be found for the reusable boosted vehicle.

Practical implications

The design idea of coordinated gain scheduling strategy is straightforward in physical concepts and has great value for engineering applications.

Originality/value

Coordinated gain scheduling control strategy is novel in that single channel gain scheduling design does not involve small perturbation linearization and coordinated channel is scheduled.

Details

Aircraft Engineering and Aerospace Technology, vol. 85 no. 5
Type: Research Article
ISSN: 0002-2667

Keywords

1 – 10 of over 80000