Search results

1 – 10 of over 2000
Article
Publication date: 9 March 2010

Jie Liu, Biao Zhang, Chunze Yan and Yusheng Shi

The purpose of this paper is to report a study about the rapid prototyping method of dental glassceramic restoration.

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Abstract

Purpose

The purpose of this paper is to report a study about the rapid prototyping method of dental glassceramic restoration.

Design/methodology/approach

Dental glassceramic restoration materials have excellent physical and chemical, mechanical, aesthetic and biocompatibility characteristics. However, casting methods adopted at present have complicated procedures and high costs; the forming qualities are especially difficult to control. These problems greatly restrict their clinical application and promotion. Therefore, a new forming process based on selective laser sintering (SLS) technology is proposed. First, dental glassceramic is processed into fine powder through a special heat treatment process. Then, the dental restoration parts are manufactured using SLS without any moulds. In this paper, the effects of processing parameters including laser power, scan speed, scan spacing and preheating temperature on the relative density and mechanical properties of the sintered parts are studied.

Findings

The experimental results have shown that for the composite powder of epoxy resin binder E‐12 and K2O‐Al2O3‐SiO2 series of dental glassceramics, when preheating temperature, layer thickness, laser power, scan speed and scan spacing are, respectively, 30∼35°C, 0.08 mm, 21 W, 1,800 mm/s and 0.10 mm/s, the relative densities of dental glassceramic parts are relatively high; the mechanical properties and forming effect are excellent. The relative density and bending strength of SLS parts under the optimized processing parameters are 37.40 per cent and 2.08 MPa, respectively.

Research limitations/implications

This study only concerns the preparation and SLS of the dental glassceramic powders. Further investigations are planned to be conducted on post processing, such as binder decomposition, isostatic press and high temperature sintering.

Originality/value

This study will provide a theoretical and technical basis for dental glassceramic restorations of SLS.

Details

Rapid Prototyping Journal, vol. 16 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 26 January 2010

Olavi Uusitalo and Toni Mikkola

The purpose of this paper is twofold. First and most importantly, the paper aims to explain how Pilkington is able to revolutionize the flat glass industry. The modified design…

1683

Abstract

Purpose

The purpose of this paper is twofold. First and most importantly, the paper aims to explain how Pilkington is able to revolutionize the flat glass industry. The modified design envelope model is applied to demonstrate the technological competence and especially strategic thinking concerning to understanding of the markets and positioning the product. Second, the paper demonstrates the entrepreneurship within a large‐scale manufacturing firm.

Design/methodology/approach

The paper applies a longitudinal, historical, and contextual approach. The paper uses multiple case study method and multiple data sources. This is done because creation of an innovation does not take place in vacuum, it is context bound.

Findings

The float glass fulfills the requirements of two industries: the plate and sheet glasses. Within both industries, short‐sighted competitors concentrate on technologies applicable only in other industry. Pilkington positions the float glass first clearly in the plate glass industry and after further development introduces the technology to sheet glass industry as a total surprise. Based on the case, the paper argues that positioning should be part of the corporate strategy.

Practical implications

In addition to complex systematic technologies, the example shows that the design envelope model is applicable also for simple non‐assembled products like flat glass. The model is useful for companies to build scenarios for responses if new unexpected innovations will be introduced in its own or related industries.

Originality/value

This paper offers a novel insight to the old but still viable case of dominant design. In addition, the thorough case description allows reader to go deeply into a classic example of process innovation.

Details

European Journal of Innovation Management, vol. 13 no. 1
Type: Research Article
ISSN: 1460-1060

Keywords

Article
Publication date: 16 March 2012

Amir S. Gohardani and Omid Gohardani

The purpose of this paper is to outline the potential usage of ceramic engines in combination with other technologies as a possible propulsion contender for future aerospace…

4524

Abstract

Purpose

The purpose of this paper is to outline the potential usage of ceramic engines in combination with other technologies as a possible propulsion contender for future aerospace applications.

Design/methodology/approach

The possibility of enabling novel propulsion systems in aerospace engineering is examined through a multilateral review study concerning ceramic engines and a proposed design approach. In view of the benefits and challenges of employing ceramic engines as possible candidates for the sustainable solutions of the future, a fundamental design proposal is presented for a conceptual generic unmanned air vehicle (GUAV).

Findings

The findings of this article identify a number of useful scenarios for future ceramic engine applications and considerations.

Research limitations/implications

It is imperative to emphasize that this conceptual article solely sheds light on a limited number of key ideas associated with ceramic engines and their possible applications. Thus, many new areas may emerge and impact the application of ceramic engines in light of more in‐depth conceptual studies.

Practical implications

Implications of ceramic engine utilization in aeronautical applications may result in enhanced performance characteristics and less operational costs. Further implications could possibly be extended to various naval/automotive applications and new configurations of transportation vehicles.

Social implications

The paper aims to generate an interest amongst younger individuals and environmental aware enthusiasts to consider ceramic engines for transportation applications to a greater extent than before.

Originality/value

The implementation of this particular conceptual design results in a synergistic ceramic engine combination with a hybrid airship design in novel aeronautical applications.

Article
Publication date: 10 May 2011

R.N. Jadhav and Vijaya Puri

The purpose of this paper is to describe the use of copper‐substituted nickel manganite thick film and bulk ceramic superstrate on Ag thick film microstrip straight resonator…

Abstract

Purpose

The purpose of this paper is to describe the use of copper‐substituted nickel manganite thick film and bulk ceramic superstrate on Ag thick film microstrip straight resonator (MSR), to modify its response and measure complex permittivity as a function of copper.

Design/methodology/approach

The glass frit free (fritless) copper‐substituted nickel manganite thick films were formulated on alumina substrate by screen printing technique from the powder synthesized by oxalic precursor method. A comparison has been made between the X band response of Ag thick film MSR due to perturbation of bulk and thick film Ni(1−x)CuxMn2O4 (0≤x≤1) ceramic. The shift has been used to measure the permittivity of the ceramic. The dielectric constants obtained by superstrate technique on Ag thick film microstrip component are comparable to those obtained from theoretical calculations.

Findings

The resonance frequency of MSR shifts towards lower frequency due to the presence of Ni(1−x)CuxMn2O4 (0≤x≤1) ceramic as superstrate. The dielectric constant of bulk and thick film match well with the theoretical values. The dielectric constant increases with copper concentration and shows reduction of power gain of MSR. The peak output (power gain) of MSR due to thick film NiMn2O4 increases by 10.19 per cent with decrease in bandwidth and increase in the quality factor with copper concentration.

Originality/value

The superstrate on Ag thick film straight resonator is an efficient tool capable of detecting the composition‐dependent changes in microwave properties of ceramic thick films. These Ni(1−x)CuxMn2O4 ceramic being thermistor materials apart from modifying the response can also be used as power sensors providing cost‐effective miniaturization.

Details

Microelectronics International, vol. 28 no. 2
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 19 January 2010

Weizhao Zhou, Dichen Li and Hui Wang

The purpose of this paper is to present a new ceramic suspension to fabricate complex ceramic parts by stereolithography (SL).

2139

Abstract

Purpose

The purpose of this paper is to present a new ceramic suspension to fabricate complex ceramic parts by stereolithography (SL).

Design/methodology/approach

The process consists of preparation of aqueous ceramic suspensions, building ceramic parts, drying, subsequent binder removal, and sintering. Highly concentrated aqueous ceramic suspensions with a suitable viscosity are prepared, then a wet green ceramic part fabricated in a SL machine according to a 3D model is dried in polyethylene glycol. After binder removal sintering in a high temperature‐sintering furnace, a complex ceramic part is obtained.

Findings

The dispersant, volume fraction of ceramic powder and powder diameter could influence the viscosity of suspension. The cured depth is inversely proportional to the scanning speed of laser spot when the laser power keeps a constant and proportional to the concentration of monomer. The penetration depth and critical exposure are 0.27 mm and 231.2 mJ/cm2 from the experimental result of the windowpanes method. A new support structure could prevent the deformation of ceramic part from the suspension and improve the quality of ceramic parts. A complex impeller is fabricated at last.

Research limitations/implications

The dimensional and surface accuracy of ceramic SL should be further investigated.

Originality/value

This paper describes a new aqueous ceramic suspension to produce complex‐shaped ceramic parts by SL.

Details

Rapid Prototyping Journal, vol. 16 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 13 January 2012

Shibin Chen, Dichen Li, Xiaoyong Tian, Minjie Wang and Wei Dai

The purpose of this paper is to present a novel and effective fabricating method of 3D ceramic photonic crystals with diamond structure.

Abstract

Purpose

The purpose of this paper is to present a novel and effective fabricating method of 3D ceramic photonic crystals with diamond structure.

Design/methodology/approach

The reverse diamond‐structure resin molds are fabricated by stereolithography (SL), then ceramic slurry is prepared and injected into the molds under vacuum condition. Subsequently, ceramic photonic crystals are obtained after vacuum freeze‐drying and sintering.

Findings

The combination of SL, gel‐casting and freeze‐drying could be used to fabricate the 3D ceramic photonic crystals with diamond structure which have intact structure and minimal shrinkage. The samples have been tested and the experimental results indicate that their band gap is in the range of 10.14‐12.20 GHz, consistent with the simulation results.

Research limitations/implications

The influence of fabrication process on the photonic band gap needs further study.

Originality/value

This paper presents a novel fabricating method of 3D diamond‐structure ceramic photonic crystals based on SL, gel‐casting and freeze‐drying. The method fabricates complex ceramic photonic crystals with high accuracy and helps further research in this field.

Details

Rapid Prototyping Journal, vol. 18 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 13 May 2014

John Goodier

49

Abstract

Details

Reference Reviews, vol. 28 no. 4
Type: Research Article
ISSN: 0950-4125

Keywords

Article
Publication date: 10 August 2012

Michael Daragh Naughton and Peter Tiernan

The purpose of this paper is to review the advancements made in the area of contemporary maintenance management individualisation, to identify the difficulties in strategy design…

1446

Abstract

Purpose

The purpose of this paper is to review the advancements made in the area of contemporary maintenance management individualisation, to identify the difficulties in strategy design and to document the implementation of such a strategy in a maintenance intense organisation.

Design/methodology/approach

A contemporary nine‐step framework for designing and implementing an individualised maintenance strategy is proposed. Individualising your maintenance strategy offers tangible benefits compared to the commercially available generic models, although the research highlights complexities in its conception and integration.

Findings

The proposed nine‐step framework was successfully integrated in a maintenance intense organisation and it had an immediate effect on all agreed performance indicators, from failure rates to overall maintenance costs.

Research limitations/implications

The work to date in this field falls short of a complete solution and while the current research illustrates the viability of such an approach, much more work is required in the area of optimisation within each of the iterative nine steps.

Originality/value

This research is of interest to maintenance managers and front‐line maintenance practitioners. This framework is predicated upon practical experiences gathered by the authors within varying maintenance intense organisations and fully referenced published work by other authors.

Article
Publication date: 1 February 1986

M.S. Setty

Thick film technology is increasingly used in hybrid microelectronic circuits throughout the world. It is entering areas of electronics hitherto dominated by other technologies

Abstract

Thick film technology is increasingly used in hybrid microelectronic circuits throughout the world. It is entering areas of electronics hitherto dominated by other technologies. Materials are the most important parameter in any technological development. A single material can generate several technologies (e.g., silicon). The role of a Materials Scientist, particularly in the case of Thick Film Materials, has to be very comprehensive. A ‘Vertical Integration System’ is followed in the study and development of thick film materials. This has helped in understanding the complex reactions taking place and in rectifying the defects formed during thick film processing. It has been amply rewarded during the development of several conducting and resistive materials and while carrying out the basic studies of other materials as thick films. Some future trends in this area have been suggested for adapting this fascinating thick film technology.

Details

Microelectronics International, vol. 3 no. 2
Type: Research Article
ISSN: 1356-5362

Article
Publication date: 8 February 2011

O. Nousiainen, T. Kangasvieri, R. Rautioaho and J. Vähäkangas

The purpose of this paper is to investigate the thermal fatigue endurance of two lead‐free solders used in composite solder joints consisting of plastic core solder balls (PCSB…

Abstract

Purpose

The purpose of this paper is to investigate the thermal fatigue endurance of two lead‐free solders used in composite solder joints consisting of plastic core solder balls (PCSB) and different solder materials, in order to assess their feasibility in low‐temperature cofired ceramic (LTCC)/printed wiring board (PWB) assemblies.

Design/methodology/approach

The characteristic lifetime of these joints was determined in a thermal cycling test (TCT) over a temperature range of −40‐125°C. Their failure mechanisms were analyzed after the TCT using scanning acoustic and optical microscopy, scanning electronic microscope, and field emission scanning electronic microscope investigation.

Findings

The results showed that four different failure mechanisms existed in the test assemblies cracking in the mixed ceramic/metallization zone; or a mixed transgranular/intergranular failure occurred at the low temperature extreme; whereas an intergranular failure within the solder matrix; or separation of the intermetallic layer and the solder matrix occurred at the high temperature extreme. Sn3Ag0.5Cu0.5In0.05Ni was more resistant to mixed transgranular/intergranular failure, but had poor adhesion with the Ag3Sn layer. On the other hand, cracking in the mixed ceramic/metallization zone typically existed in the joints with Sn2.5Ag0.8Cu0.5Sb solder, whereas the joints with Sn3Ag0.5Cu0.5In0.05Ni were practically free of these cracks. The characteristic lifetimes of both test joint configurations were at the same level (800‐1,000) compared with joints consisted of Sn4Ag0.5Cu solder and PCSB studied earlier.

Originality/value

The study investigated in detail the failure mechanisms of the Sn3Ag0.5Cu0.5In0.05Ni and Sn2.5Ag0.8Cu0.5Sb solders under harsh accelerated test conditions. It was proved that these solders behaved similarly to the ternary SnAgCu solders in these conditions and no improvement can be achieved by utilizing these solders in the non‐collpasible solder joints of LTCC/PWB assemblies.

Details

Soldering & Surface Mount Technology, vol. 23 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

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