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1 – 10 of 217S. Udhayakumar, P.V. Mohanram, P. Keerthi Anand and R. Srinivasan
Identifying the most probable natural resting orientation of a part, in automatic handling, helps in the effective design of feeder and orientation devices. For parts with complex…
Abstract
Purpose
Identifying the most probable natural resting orientation of a part, in automatic handling, helps in the effective design of feeder and orientation devices. For parts with complex geometries and topologies, it is not always intuitively apparent what the natural resting probability of each orientation is. The purpose of this paper is to determine, by theoretical methods, the probability of occurrence of each natural resting orientation of eight different typical sector shaped parts.
Design/methodology/approach
Probability of natural resting orientations were found using theoretical methods and drop test. Pearson's χ 2 test was used to decide whether to accept or reject the expected data by comparing with the observed data.
Findings
Irrespective of dimensions and material, the most probable natural resting orientation was the same. Height of drop was influential in the probability of most probable natural resting orientation.
Research limitations/implications
The research does not include objects with minimum thickness (i.e. 2D objects).
Originality/value
The paper shows that determining the most probable natural resting orientation will help designers to design the part feeders effectively.
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Keywords
S.S.G. Lee, B.K.A. Ngoi, L.E.N. Lim and S.W. Lye
Proposes a computationally‐simple method, based on the centroid solid angle, for computing the probability distributions of the natural resting aspects of small parts, the…
Abstract
Proposes a computationally‐simple method, based on the centroid solid angle, for computing the probability distributions of the natural resting aspects of small parts, the fore‐knowledge of which can improve the design of vibratory feeders and orienting devices. The centroid solid angle (CSA) hypothesis postulates that the probability of a part coming to rest on a particular aspect is directly proportional to the solid angle subtended by the aspect with respect to the centroid (the centroid solid angle) and inversely proportional to the height of the centroid from the aspect in question. When benchmarked against Boothroyd’s energy barrier method, its results did not deviate from those of the energy barrier method by more than 0.04. Examines studies of a cylindrical prismatic part and a symmetrical T‐shaped prism. The drop tests used to obtain the authors’ empirical data were validated by experiments conducted on vibratory bowl feeders, subjected to different vibration frequencies. The tracks of one of the bowls was coated with urethane to simulate a soft surface. In the case of both frequencies, the empirical results are in generally good agreement with the predictions of the CSA hypothesis; the largest deviation was 0.07. As for the urethane track, the largest deviation was 0.08, thereby corroborating the results of the drop test method.
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He Xu and Yi‐ping Shen
Target tracking systems are generally computationally intensive and require expensive and power‐hungry visual sensors. On the other hand, the existing target tracking control…
Abstract
Purpose
Target tracking systems are generally computationally intensive and require expensive and power‐hungry visual sensors. On the other hand, the existing target tracking control approaches fail to track the target swiftly and accurately when the mobile robot moves in the diversified manoeuvre modes. The purpose of this paper is to propose a novel target tracking control method with a low cost embedded vision system to achieve high accuracy and speediness of target tracking control, regardless of the type of manoeuvre modes.
Design/methodology/approach
The pan/tilt angle differences are transformed from the tracking error between the image centre and the coordinates of the target centroid returned by the CMUcam3; the corresponding pan/tilt angle variation rates are calculated based on the manoeuvre control. All of them are fed to the controller. Then the controller generates appropriate control signals to fit the changing speed of target centroid and compensate for the tracking error. The experiments are designed in a way that the CMUcam3 keeps the target centre coincident with the image centre when the mobile robot moves in the diversified manoeuvre modes.
Findings
In spite of the type of manoeuvre modes, the controller responds to the tracking error instantly and actuates the pan/tilt with suitable position and speed commands, and the target centroid remains in the bounding box during the entire movement.
Originality/value
The proposed target tracking control takes the correlation between the robot manoeuvre modes and the target tracking control into account, and particularly suits for the target tracking tasks in planetary exploration, surveillance and military applications.
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Jing Xu, Xizhi Gu, Donghong Ding, Zengxi Pan and Ken Chen
The purpose of this paper is to systematically review the published slicing methods for additive manufacturing (AM), especially the multi-direction and non-layerwise slicing…
Abstract
Purpose
The purpose of this paper is to systematically review the published slicing methods for additive manufacturing (AM), especially the multi-direction and non-layerwise slicing methods, which are particularly suitable for the directed energy deposition (DED) process to improve the surface quality and eliminate the usage of support structures.
Design/methodology/approach
In this paper, the published slicing methods are clarified into three categories: the traditional slicing methods (e.g. the basic and adaptive slicing methods) performed in the powder bed fusion (PBF) system, the multi-direction slicing methods and non-layerwise slicing methods used in DED systems. The traditional slicing methods are reviewed only briefly because a review article already exists for them, and the latter two slicing methods are reviewed comprehensively with further discussion and outlook.
Findings
A few traditional slicing approaches were developed in the literature, including basic and adaptive slicing methods. These methods are efficient and robust when they are performed in the PBF system. However, they are retarded in the DED process because costly support structures are required to sustain overhanging parts and their surface quality and contour accuracy are not satisfactory. This limitation has led to the development of various multi-direction and non-layerwise slicing methods to improve the surface quality and enable the production of overhangs with minimum supports.
Originality/value
An original review of the AM slicing methods is provided in this paper. For the traditional slicing methods and the multi-direction and non-layerwise slicing method, the published slicing strategies are discussed and compared. Recommendations for future slicing work are also provided.
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Qianqian Zhang, Yezhuo Li, Yan-An Yao and Ruiming Li
The purpose of this paper is to propose a deformable two-wheel-like mobile mechanism based on overconstrained mechanism, with the abilities of fast rolling and obstacle…
Abstract
Purpose
The purpose of this paper is to propose a deformable two-wheel-like mobile mechanism based on overconstrained mechanism, with the abilities of fast rolling and obstacle surmounting. The drive torque of the multi-mode motions is generated by self-deformation. Moreover, the analyses of feasibility and locomotivity of two mobile modes are presented.
Design/methodology/approach
The main body of the two-wheel-like mobile mechanism is a kind of centrally driven 4 R linkages. The mobile mechanism can achieve the capabilities of fast rolling and obstacle surmounting through integrating two mobile modes (spherical-like rolling mode and polyhedral-like obstacle-surmounting mode) and can switch to the corresponding mode to move or surmount obstacles. The mobility and kinematics of the mobile modes are analyzed.
Findings
Based on the results of kinematics analysis and dynamics analysis of the wheel-like mechanism, the spherical-like rolling mode has the capability of fast rolling, and the polyhedral-like obstacle-surmounting mode has the capability of surmounting different obstacle heights by two submodes (quasi-static obstacle-surmounting submode and dynamic obstacle-surmounting submode). The proposed concept is verified by experiments on a physical prototype.
Originality/value
The work presented in this paper is a novel exploration to apply bar linkages in the field of scout. The two-wheel-like mobile mechanism improves the torque imbalance of bar linkages by centrally driven method, removes the rear support structures of the traditional two-wheeled mechanisms by self-deformation and increases the height of obstacle surmounting by mode switching angle.
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Jai Manik, Amaresh Dalal and Ganesh Natarajan
The purpose of this paper is to numerically investigate the effect of various parameters such as density ratio, surface wettabilities and Weber number on the droplet dripping and…
Abstract
Purpose
The purpose of this paper is to numerically investigate the effect of various parameters such as density ratio, surface wettabilities and Weber number on the droplet dripping and detachment process.
Design/methodology/approach
By using algebraic volume of fluid method, the governing equations are solved using a collocated finite volume approach in two-dimensions.
Findings
The results indicate that, for small densities of droplet, it adheres to the surface except when the surface is hydrophobic, while an increase in Weber number or presence of an additional droplet in the vicinity led to detachment.
Originality/value
The paper explores various characteristics of a droplet when two competing forces, namely, gravity and surface tension, act simultaneously. The detachment is observed for a given initial droplet size, as it becomes denser in an uniform gravitational field. The effect of droplet affinity for two droplets is also presented using the simulations.
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Oliver Krammer, Bertalan Varga and Karel Dušek
This paper aims to present a new method to calculate the appropriate volume of solder paste necessary for the pin-in-paste (PIP) technology. By the aid of this volume calculation…
Abstract
Purpose
This paper aims to present a new method to calculate the appropriate volume of solder paste necessary for the pin-in-paste (PIP) technology. By the aid of this volume calculation, correction factors have been determined, which can be used to correct the solder fillet volume obtained by an explicit expression.
Design/methodology/approach
The method is based on calculating the optimal solder fillet shape and profile for through-hole (TH) components with given geometrical sizes. To calculate this optimal shape of the fillet, a script was written in Surface Evolver. The volume calculations were performed for different fillet radiuses (0.4-1.2 mm) and for different component lead geometries (circular and square cross-sections). Finally, the volume obtained by the Evolver calculations was divided by the volume obtained by an explicit expression, and correction factors were determined for the varying parameters.
Findings
The results showed that the explicit expression underestimates the fillet volume necessary for the PIP technology significantly (15-35 per cent). The correction factors for components with circular leads ranged between 1.4 and 1.59, whereas the correction factors for square leads ranged between 1.1 and 1.27. Applying this correction can aid in depositing the appropriate solder paste volume for TH components.
Originality/value
Determining the correct volume of solder paste necessary for the PIP technology is crucial to eliminate the common soldering failure of TH components (e.g. voiding or non-wetted solder pads). The explicit expression, which is widely used for volume calculation in this field, underestimates the necessary volume significantly. The new method can correct this estimation, and can aid the industry to approach zero-defect manufacturing in the PIP technology.
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Gives introductory remarks about chapter 1 of this group of 31 papers, from ISEF 1999 Proceedings, in the methodologies for field analysis, in the electromagnetic community…
Abstract
Gives introductory remarks about chapter 1 of this group of 31 papers, from ISEF 1999 Proceedings, in the methodologies for field analysis, in the electromagnetic community. Observes that computer package implementation theory contributes to clarification. Discusses the areas covered by some of the papers ‐ such as artificial intelligence using fuzzy logic. Includes applications such as permanent magnets and looks at eddy current problems. States the finite element method is currently the most popular method used for field computation. Closes by pointing out the amalgam of topics.
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This paper aims to study the influences of eccentricity on the fastener load and bearing strength of the eccentric connection in the aircraft structure.
Abstract
Purpose
This paper aims to study the influences of eccentricity on the fastener load and bearing strength of the eccentric connection in the aircraft structure.
Design/methodology/approach
The special experiment is designed for the researches. The fastener loads of the eccentric connection are gained by using the derived formulas and numerical analysis, and the fastener load rules is verified by the experiment. The bearing strength of the eccentric connection is investigated by the experiments under different eccentricities compared with that gained from the experiment.
Findings
The study results are summarized as follows. Magnitude of the fastener load in the eccentric connection is greatly affected by distance from the fastener to the centroid of the fastener cluster and that from the fastener to the concentrated load. With the increase of eccentricity of the homolateral concentrated load, the fastener load increases, and difference of the fastener loads becomes larger, forming the short plate effect of the bucket. It means that fastener with the maximum load (the shortest plate of the bucket) leads to decrease of the bearing strength of the eccentric connection (the capacity of the bucket).
Originality/value
The investigation on the influence of eccentricity on the bearing strength of eccentric connection is firstly presented. The vector expression of the fastener load in eccentric connection is firstly derived. And the influencing mechanism of the fastener load on the bearing strengths of the different eccentric connections is demonstrated. The study results can provide guidance for the structure design of the eccentric connection.
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Nan‐Shing Ong, Chee‐Kai Chua and Eng‐Wah Lee
Presents the development of an AutoCAD development system (ADS) application program for the automatic analysis of parts in mechanical assembly. The primary goal is to provide…
Abstract
Presents the development of an AutoCAD development system (ADS) application program for the automatic analysis of parts in mechanical assembly. The primary goal is to provide design engineers with a tool for extracting the part’s characteristics from the 3‐D solid model AutoCAD database. With this information and other non‐geometric information, the time for assembling the part can be determined. Describes the algorithms used to evaluate the rotational symmetries from the solid model database. Twelve 3‐D solid models are designed to evaluate the program capabilities. The overall performance of the program is satisfactory in terms of speed. It also provides a low‐cost PC‐based, fully‐functional alternative to the more expensive workstation‐based analysis program.
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