Search results

Aging of the oil wells leads to a decrease in reservoir pressure and also to an increase in the water, gas and abrasive particles content. Therefore, there is a need for the oil pumps exploitation characteristics improvements. This paper aims to generate a valuable numerical model which will provide a useful tool to study various cases.

Computational fluid dynamics (CFD) analysis of the generation of so-called coherent structures of eddies and turbulence in the peripheral area of the vortex rotor mounted at the back side of centrifugal rotor was undertaken. After detailed analysis of the influence of the used turbulence models on the results, a hybrid turbulent model Detached Eddies Simulation (DES) was chosen as the most suitable.

Numerical control volume method with unsteady solver and DES turbulence model was proven to be valuable tool for flow analysis in the centrifugal pumps. Having in mind that DES turbulence model consumes much less computational time than large eddies turbulence model, this is a very useful fact that resulted from this research.

The proven numerical model is robust and reliable enough to become a standard method in simulating flow and other physical phenomena occurring in centrifugal pumps and similar turbo machines. This makes it possible to easily research different factors that influence their performances.

Comprehensive experimental and CFD study was performed which made it possible to conduct detailed validation and verification of described CFD model.

Having read previous literature about vortex pump, we noticed that mechanisms of circulating flow and its relationship with energy transition remain unclear yet. However, this mechanism, which should be clarified, significantly influences the pump’s efficiency. To comply with the aim of investigating it, the 150WX-200-20 type pump is selected as study object in our present work.

Numerical simulation is conducted to formulate interactions between flow rate and geometric parameters of circulating flow with certain types of blade while experiments on inner flow are served as a witness to provide experimental confirmation of numerical results. Based on these, we coupled some parameters with the pump’s external performance to study their internal connections.

It is concluded that separatrix between circulating flow and other turbulent forms is not that clear under low flow rate. With flow increases, hydraulic losses coming of it will be dominant within the front chamber. Besides, we analogized circulating flow to vortices so as to make a quantitative analysis on its progressive evolution with changing flow, and vortices speaking for circulating flow can be divided into two groups. One is called main circulating flow vortex (hereinafter referred to as MCFV), which occurs all the time while subsidiary circulating flow vortices (hereinafter referred to as SCFV) appear in certain conditions. This context discusses the primary phase of our work with intent to follow up further with circulating flow characterized by vortices (hereinafter referred to as CFV). We confirmed that MCFV Vortex 1 (Vor1) directly influences the efficiency while SCFVs only play helping. As the flow goes to the given working condition, fluids in this pump tend to be steady with the size of CFVs getting larger and their shape being regular. Meanwhile, for MCFV Vor2 and Vor4, their geometric parameters are the key factors for efficiency. When CFVs become steady, they absorb other vortices nearby, as they have higher viscosity with the efficiency reaching its maximum.

The research results explore a new way to measure the circulating flow and help work out the causation of this flow pattern, which may be used to improve the vortex pump’s efficiency.

This paper aims to figure out the steady flow status in the molten salt pump under various temperatures and blade number conditions, and give good insight on the structure and temperature-dependent efficiencies of all pump cases. Finally, the main objective of present work is to get best working condition and blade numbers for optimized hydraulic performance.

The steady flow in the molten salt pump was studied numerically based on the three-dimensional Reynolds-Averaged Navier–Stokes equations and the standard k-ε turbulence model. Under different temperature conditions, the internal flow fields in the pumps with different blade number were systematically simulated. Besides, a quantitative backflow analysis method was proposed for further investigation.

With the molten salt fluid temperature, sharply increasing from 160°C to 480°C, the static pressure decreases gently in all pump cases, and seven-blades pump has the least backflow under low flow rate condition. The efficiencies of all pump cases increase slowly at low temperature (about 160 to 320°C), but there is almost no variation at high temperature, and obviously seven-blades pump has the best efficiency and head in all pump cases over the wide range of temperatures. The seven-blades pump has the best performance in all selected pump cases.

The steady flow in molten salt pumps was systematically studied under various temperature and blade number conditions for the first time. A quantitative backflow analysis method was proposed first for further investigation on the local flow status in the molten salt pump. A definition about the low velocity region in molten salt pumps was built up to account for whether the studied pump gains most energy. This method can help us to know how to improve the efficiencies of molten salt pumps.

This paper aims to improve performance prediction and to acquire more detailed flow structures so as to analyze the turbulence in complex rotor-stator flow.

Hydraulic retarder as typical fluid machinery was numerically investigated by using hybrid Reynolds-averaged Navier–Stokes (RANS)/large eddy simulation (LES) models CIDDES Algebraic Wall-Modeled Large Eddy Simulation (LES) (WMLES) S-Ω and dynamic hybrid RANS/LES (DHRL). The prediction results were compared and analyzed with a RANS model shear stress transport (SST) k-omega which was a recommended choice in engineering.

The numerical results were verified by experiment and indicated that the predicted values for three hybrid turbulence models were more accurate. Then, the transient flow field was further analyzed visually in terms of turbulence statistics, Reynolds number, pressure-streamline, vortex structure and eddy viscosity ratio. The results indicated that HRL approaches could capture unsteady flow phenomena.

This study achieves both in performance prediction improvement and better flow mechanism understanding. The computational fluid dynamics (CFD) could be used instead of flow visualization to a certain extent. The improved CFD method, the fine computational grid and the reasonable simulation settings jointly enhance the application of CFD in the rotor-stator flow.

The improvement was quite encouraging compared with the reported literatures, contributing to the CFD playing a more important role in the flow machinery. DHRL provided the detailed explanation of flow transport between rotor and stator, which was not reported before. Through it, the flow mechanism can be better understood.

The purpose of this paper is to study the transition process from the crystalline particles appearing before the pump inlet to the stable operation of the pump.

Firstly, a modeling test method was put forward for the high-temperature molten salt pump. Then, according to a modeling test scheme, the experiment of the solid–liquid two-phase flow was carried out by using a model pump similar to the prototype pump. Meanwhile, the numerical method to simulate the transition process of a molten salt pump was studied, and the correctness of the numerical model was verified by the experimental results. Finally, the transition process of the molten salt pump was studied by the verified numerical model in detail.

In the simulation of the transition process, it is more accurate to judge the end of the transition process based on the unchanged particle volume fraction (PVF) at the pump outlet than on the periodic fluctuation of the outlet pressure. The outlet pressure is closely related to the PVF in the pump. The variation of the outlet pressure is slightly prior to that of the PVF at the pump outlet and mainly affected by the PVF in the impeller and volute. After 0.63 s, the PVF at each monitoring point changes periodically, and the time-averaged value does not change with time.

This study is of great significance to further improve the design method of molten salt pump and predict the abrasion characteristic of the pump due to interactions with solid particles.

A numerical method is established to simulate the transition process of a molten salt pump, and a method is proposed to verify the numerical model of two-phase flow by modeling test.

There are three purposes in this paper: to verify the importance of bi-directional fluid-structure interaction algorithm for centrifugal impeller designs; to study the relationship between the flow inside the impeller and the vibration of the blade; study the influence of material properties on flow field and vibration of centrifugal blades.

First, a bi-directional fluid-structure coupling finite element numerical model of the supersonic semi-open centrifugal impeller is established based on the Workbench platform. Then, the calculation results of impeller polytropic efficiency and stage total pressure ratio are compared with the experimental results from the available literature. Finally, the flow field and vibrational characteristics of 17-4PH (PHB), aluminum alloy (AAL) and carbon fiber-reinforced plastic (CFP) blades are compared under different operating conditions.

The results show that the flow fields performance and blade vibration influence each other. The flow fields performance and vibration resistance of CFP blades are higher than those of 17-4PH (PHB) and aluminum alloy (AAL) blades. At the design speed, compared with the PHB blades and AAL blades, the CFP blades deformation is reduced by 34.5% and 9%, the stress is reduced by 69.6% and 20% and the impeller pressure ratio is increased by 0.8% and 0.14%, respectively.

The importance of fluid-structure interaction to the aerodynamic and structural design of centrifugal impeller is revealed, and the superiority over composite materials in the application of centrifugal impeller is verified.

Turbomachinery, including pumps, are mainly designed to extract/produce energy from/to the flow. A major challenge in the numerical simulation of turbomachinery is the inlet flow rate, which is routinely treated as a known boundary condition for simulation purposes but is properly a dependent output of the solution. As a consequence, the results from numerical simulations may be erroneous due to the incorrect specification of the discharge flow rate. Moreover, the transient behavior of the pumps in their initial states of startup and final states of shutoff phases has not been studied numerically. This paper aims to develop a coupled procedure for calculating the transient inlet flow rate as a part of the solution via application of the control volume method for linear momentum. Large eddy simulation of a four-blade axial hydraulic pump is carried out to calculate the forces at every time step. The sharp interface immersed boundary method is used to resolve the flow around the complex geometry of the propeller, stator and the pipe casing. The effect of the spurious pressure fluctuations, inherent in the sharp interface immersed boundary method, is damped by local time-averaging of the forces. The developed code is validated by comparing the steady-state volumetric flow rate with the experimental data provided by the pump manufacturer. The instantaneous and time-averaged flow fields are also studied to reveal the flow pattern and turbulence characteristics in the pump flow field.

The authors use control volume analysis for linear momentum to simulate the discharge rate as part of the solution in a large eddy simulation of an axial hydraulic pump. The linear momentum balance equation is used to update the inlet flow rate. The sharp interface immersed boundary method with dynamic Smagorinsky sub-grid stress model and a proper wall model is used.

The steady-state volumetric flow rate has been computed and validated by comparing to the flow rate specified by the manufacturer at the simulation conditions, which shows a promising result. The instantaneous and time averaged flow fields are also studied to reveal the flow pattern and turbulence characteristics in the pump flow field.

An approach is proposed for computing the volumetric flow rate as a coupled part of the flow solution, enabling the simulation of turbomachinery at all phases, including the startup/shutdown phase. To the best of the authors’ knowledge, this is the first large eddy simulation of a hydraulic pump to calculate the transient inlet flow rate as a part of the solution rather than specifying it as a fixed boundary condition. The method serves as a numerical framework for simulating problems incorporating complex shapes with moving/stationary parts at all regimes including the transient start-up and shut-down phases.

The purpose of this paper is to study the dimensionless characteristics of a molten salt pump and propose an approach to carry out the modeling experiment by using water instead of molten salts.

External characteristics of the pump were estimated by using the steady flow model and compared with the experimental results. By taking water as the working fluid, the pathlines in the volute of the model pump were validated by the results obtained of high-speed photography. According to the derived dimensionless characteristics of the molten salt pump, the modeling experimental schemes were proposed. Adopting the validated numerical simulation model, the performance of the molten salt pump was studied in detail.

The modeling experimental schemes designed according to the dimensionless characteristics are theoretically feasible. However, to carry out the experiment successfully, factors such as rotational speed, geometric size, flow rate and head should be taken into account. The flow in the pumps is similar under the similar operating condition and the external characteristics of the similar pump can be converted to each other. Compared with transporting water, the decline of the head and efficiency is within 5 per cent when the viscosity is lower than 0.01453 Pa · s. The pump is not suitable for running under the critical Reynolds number of 1.0 × 10⁷.

The current work revealed the relationships among the dimensionless performances of a molten salt pump and proposed a critical Reynolds number Re_Qcr for the pump running.

Numerical simulations of a multistage multiphase pump at different operating conditions were performed to study the variational characteristics of flow parameters for each impeller. The simulation results were verified against the experimented results. Because of the compressibility of the gas, inlet volume flow rate qi and inlet flow angle ß_i for each impeller decrease gradually from the first to the last stage. The volume flow rate at the entrance of the pump q, rotational speed n and inlet gas volume fraction (IGVF) affect the characteristics of qi and ß_i.

The hydraulic design features of the impellers in the multistage multiphase pump are obtained based on the flow parameter characteristics of the pump. Using the hydraulic setup features, stage-by-stage design of the multistage multiphase pump for a nominal IGVF has been conducted.

The numerical simulation results show that hydraulic loss in impellers of the optimized pump is substantially reduced. Furthermore, the hydraulic efficiency of the optimized pump increases by 3.29 per cent, which verifies the validation of the method of stage-by-stage design.

Under various operating conditions, q_i and ß_i decrease gradually from the first to the fifth stage because of the compressibility of the gas. For this characteristic, the fluid behavior varies at each stage of the pump. As such, it is necessary to design impellers stage by stage in a multistage rotodynamic multiphase pump.

These results will have substantial effect on various practical operations in the industry. For example, in the development of subsea oilfields, the conventional conveying equipment, which contains liquid-phase pumps, compressors and separators, is replaced by multiphase pumps. Multiphase pumps directly transport the mixture of oil, gas and water from subsea oilwells through a single pipeline, which can simplify equipment usage, decrease backpressure of the wellhead and save capital costs.

Characteristics of a multistage multiphase pump under different operating conditions were investigated along with features of the inlet flow parameters for every impeller at each compression stage. Our simulation results have established that the change in the inlet flow parameters of every impeller is mainly because of the compressibility of the gas. The operational parameters q, n and IGVF all affect the characteristics of qi and ß_i. However, the IGVF has the most prominent effect. Lower values of IGVF have an insignificant effect on the gas compressibility. Higher values of IGVF have a significant effect on the gas compressibility. All these characteristics affect the hydraulic design of the impellers for a multistage multiphase pump. In addition, the machining precision should also be considered. Considering all these factors, when IGVF is lower than 10 per cent, all the impellers in the pump can be designed uniformly. When IGVF varies from 10 to 30 per cent, the first two stages should be designed separately, and the latter stages are uniform starting with the second stage. When IGVF varies from 30 to 50 per cent, the first three stages should be designed separately, and the latter stages are going to be similar to the third stage. An additional increase in IGVF results in degeneration of the differential pressure of the pump, which will reduce the compressibility of the gas. As such, it can be deduced that only the first three stages should be designed separately, and the latter stages will be similar to the third stage. In addition, for the pump working under a lower volume flow rate than 25 m³/h, the first three stages should be designed individually while keeping the geometrical structure of the subsequent stages the same as the third stage.

This paper aims to investigate the effect of three-dimensional (3D) inlet guide vanes (IGVs) on performance of a centrifugal pump.

A design method for 3D IGVs is proposed based on the controllable velocity moment, which is determined by a fourth-order dimensionless function. Numerical simulation of the centrifugal pump with IGVs is carried out by solving the Reynolds-averaged Navier–Stokes equations. The method of frozen rotor is applied to couple the stationary and rotational domain.

The efficiency of pump with 3D IGVs is higher than that with 2D IGVs for most prewhirl angles, which validate the advancement of 3D IGVs on prewhirl regulation. The effect of prewhirl regulation at small flow rate is more significant than that at large flow rate.

A prediction model of velocity moment based on the Oseen vortex is proposed to describe the flow pattern downstream the IGVs.