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1 – 10 of 12Wen Li, Zhongbin Bao, Lijun Chen and Dongshun Deng
At present, the conventional method of preparing cationic fluorinated acrylic latex is to emulsify copolymerised monomers with cationic surfactants. However, there has been a wide…
Abstract
Purpose
At present, the conventional method of preparing cationic fluorinated acrylic latex is to emulsify copolymerised monomers with cationic surfactants. However, there has been a wide concern about using Gemini surfactants to prepare cationic polymer latex to improve its properties. The purpose of this paper was to focus on the synthesis of novel self-crosslinked cationic fluorinated acrylic latex (SCFAL), during which the copolymerised monomers were initiated with a water soluble azo initiator and emulsified with mixed surfactants of Gemini emulsifier and alkyl polyglycoside (APG).
Design/methodology/approach
The novel SCFAL was prepared successfully by the semi-continuous seeded emulsion polymerisation of butyl acrylate, methyl methacrylate, hexafluorobutyl methacrylate (HFMA) and hydroxy propyl methacrylate (HPMA) in aqueous medium.
Findings
The conversion is the maximum and the coagulation percentage the minimum when the amounts of emulsifier and initiator are 8 and 0.6 per cent, respectively. The average particle size of the latex is significantly reduced with the increase of the amount of emulsifiers used. However, the average particle size of the latex is increased with the increase of the amount of HPMA. The particle size of the latex is of a unimodal distribution, which means that the particle size was reasonably uniform. Contact angle is increased with the increase of the amount of the HFMA.
Practical implications
The novel SCFAL can be widely used as significant components in the field of coatings, leather, textile, paper, adhesives and so on.
Originality/value
SCFAL, which was emulsified with novel mixed surfactants of Gemini surfactant and APG, has been prepared successfully. Influences of amount of initiator, emulsifier, HPMA and HFMA on emulsion polymerisation and/or properties of novel latex are investigated in detail.
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Lijun Chen, Wen Li and Wei Jiang
The purpose of this paper was to prepare a fluorinated acrylate resin, which would be synthesised via solution polymerisation of fluorinated monomer, acrylate monomers and other…
Abstract
Purpose
The purpose of this paper was to prepare a fluorinated acrylate resin, which would be synthesised via solution polymerisation of fluorinated monomer, acrylate monomers and other functional monomers. Relevant characterisation and application studies were also carried out. Fluorinated polymers are expected to be adopted in specific coatings to afford outstanding advantages, such as high chemical and photochemical resistance, low surface tension and low refractive index. At present, fluorinated cathodic electrodeposition (CED) coatings are attracting the attention that they deserve and seldom reported.
Design/methodology/approach
Cationic fluorinated acrylic resin was successfully prepared by solution polymerisation of dodecafluoroheptyl methacrylate, butyl acrylate, methyl methacrylate, dimethylaminoethyl methacrylate and methacrylic acid initiated by 2,2,-azo-bis-iso-butyronitrile in a solvent of butyl cellosolve. The resultant resin was neutralised with acetic acid. The CED coatings are prepared when moderate amounts of blocked isocyanate and distilled water were added into the resultant resin.
Findings
The hydrophobicity of the film is improved when the fluorinated monomer is introduced to co-polymerise with other monomers. The optimum conditions of preparing the resin are as follows: the amount of azodiisobutyronitrile is controlled with the range of 3.0 and 4.0 per cent; the amine value of the resin is 70 mg KOH/g; the hydroxyl value of resin and mole ratio of hydroxyl to isocyanate is 60 mg KOH/g and 1.0/1.0, respectively; the degree of neutralisation of the resin is within the range of 35 and 40 per cent.
Practical implications
The cationic fluorinated acrylic resin can be used to be the binder of CED coatings, which can be applied to electrodeposition finishing for high demand of exterior decorative and weather resistance, such as hardware, accessories, office furniture and so on.
Originality/value
The cationic fluorinated acrylic resin was successfully prepared by solution polymerisation. The hydrophobicity of the film is improved.
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Haojia Su, Zhengchun Cai, Zhengwei lv, Yongkang Chen and Yongxin Ji
In this work, the authors used reversible addition-fragmentation transfer (RAFT) polymerization to develop a new cationic acrylate modified epoxy resin emulsion for water-borne…
Abstract
Purpose
In this work, the authors used reversible addition-fragmentation transfer (RAFT) polymerization to develop a new cationic acrylate modified epoxy resin emulsion for water-borne inkjet which have the advantages of both polyacrylate and epoxy resin. The emulsion was successfully used in the canvas coating for inkjet printing. This paper aims to contribute to the development of novel cationic emulsions for inkjet printing industry.
Design/methodology/approach
In this work, the epoxy acrylate was synthesized from RAFT agent and epoxy resin firstly. Cationic macromolecular emulsifier was prepared by RAFT polymerization, using 2,2’-Azobisisobutyronitrile as initiator, 2-(dimethylamino)ethyl methacrylate and styrene as monomer, which was directly used to prepare the emulsion. The influences of the amount of 2-(dimethylamino)ethyl methacrylate on particle size, zeta potential and water contact angle were studied. Finally, the cationic emulsion was used to print images by inkjet printing.
Findings
The emulsion has the smallest particle size, the highest potential and the highest water contact angle when the DM content is 13 Wt.%. The transmission electron microscopy analysis reveals the latex particles is core-shell sphere with the diameters in the range 120–200 nm. The emulsion was successfully used in the canvas coating for inkjet printing. This work will contribute to the development of novel cationic emulsions for inkjet printing industry.
Originality/value
The emulsion was successfully used in the canvas coating for inkjet printing. This work will contribute to the development of novel cationic emulsions for inkjet printing industry.
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Yilu Gong, Tantan Shao and Lijun Chen
Fluorine materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose of this paper is to prepare…
Abstract
Purpose
Fluorine materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose of this paper is to prepare fluorine-containing soap-free acrylic emulsion, which sodium allyoxypropyl hydroxypropyl sulfonate (COPS-1) and anionic emulsifier sodium a-alkenyl sulfonate (a-AOS) were combined as polymerizable emulsifier, and undecylenic acid (UA) and dodecafluoroheptyl methacrylate(DFMA) were introduced as functional monomer.
Design/methodology/approach
The fluorinated polyacrylate emulsion was successfully prepared by semi-continuous seed emulsion polymerization, wherein the main monomers were methyl methacrylate (MMA) and butyl methacrylate (BA), and the initiator was potassium persulfate (KPS). Sodium alloxypropyl sulfonate (COPS-1) and an anionic emulsifier sodium a-alkenyl sulfonate (a-AOS) were compounded as a polymerizable emulsifier. Besides, undecylenic acid (UA) and dodecafluoroheptyl methacrylate (DFMA) were introduced as the functional monomers.
Findings
The optimum recipe of preparing the modified latex is as follows: the amount of emulsifier was 4%, the ratio of emulsifier (COPS-1: AOS) was 3: 1, and the content of initiator was 0.6%. In this case, the conversion rate of acrylic polymer emulsion was high and the polymerization stability was good. When the amount of monomer UA was 2% and the amount of DFMA was 4%, the overall performance of the emulsion was the best.
Originality/value
The fluorine-containing soap-free acrylic emulsion is prepared via semi-continuous seeded emulsion polymerisation, which sodium allyoxypropyl hydroxypropyl sulfonate (COPS-1) and anionic emulsifier sodium a-alkenyl sulfonate (a-AOS) were combined as polymerizable emulsifier, and undecylenic acid (UA) and dodecafluoroheptyl methacrylate (DFMA) were introduced as functional monomer. There are two main innovations. One is that the fluorine-containing soap-free acrylic emulsion is prepared successfully. The other is that the undecylenic acid is introduced as functional monomer.
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The interest in waterborne coatings continues, and this trend is well‐demonstrated by many new proprietary products. For example, a new acrylic latex enamel has been announced…
Abstract
The interest in waterborne coatings continues, and this trend is well‐demonstrated by many new proprietary products. For example, a new acrylic latex enamel has been announced which has high gloss and superior colour retention. Associated with the product are the usual properties of easy application, low odour, and water cleanup. The product is available from the O'Brien Corp. [450 E. Grand Ave., So., San Francisco, CA 94080].
Jianqing Hu, Hongjun He, Feiliang Dai, Xingyu Gong and Haowei Huang
The purpose of this paper is to develop the efficiency of styrene-acrylate (SA) emulsions for polymer cement waterproof coatings with improved bacteria resistance and mechanical…
Abstract
Purpose
The purpose of this paper is to develop the efficiency of styrene-acrylate (SA) emulsions for polymer cement waterproof coatings with improved bacteria resistance and mechanical properties.
Design/methodology/approach
For effective bacteria resistance and excellent mechanical properties, various concentrations of methacryloxyethylhexadecyl dimethylammonium bromide (MHDB) were synthesised and incorporated into SA emulsions. The properties of SA emulsions modified with MHDB were characterised and compared with those of unmodified ones according to the formulations of polymer cement waterproof coatings.
Findings
The SA emulsions modified with MHDB exhibited significant enhancement of bacteria resistance and mechanical properties over the unmodified ones. The positive quaternary nitrogen and long-chain alkyl groups of MHDB in SA emulsions could attract phospholipid head groups of bacterial and insert them into the cell wall, which results in biomass leak and bactericidal effect. Moreover, MHDB as a softened monomer was beneficial to the synthesis of SA copolymer with low glass-transition temperature (Tg), then the copolymer and cement would form a more compact film which was the main reason for the enhancement of mechanical properties.
Research limitations/implications
The modifier MHDB was synthesised from diethylaminoethyl methacrylate (DEAM) and 1-bromohexadecane. Besides, the congeners of MHDB could be synthesised from DEAM and 1-bromododecane, 1-tetradecyl dromide, 1-octadecyl bromide, etc. In addition, the efficiency of other modifications into SA emulsions for antibacterial polymer cement waterproof coatings could be studied as well.
Practical implications
The method provided a practical solution for the improvement of water-based antibacterial acrylate polymer cement waterproof coatings.
Originality/value
The method for enhancing bacteria resistance and mechanical properties of the waterproof coating was novel and valuable.
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Lijun Chen, Xin Zhang, Cuifeng Zhang, Zhongbin Bao and Tingting Xu
Motivated by the globally increasing concern over environmental protection, the interest of a large part of the scientific community focuses on the development of green…
Abstract
Purpose
Motivated by the globally increasing concern over environmental protection, the interest of a large part of the scientific community focuses on the development of green surfactants aiming to replace traditional toxic surfactants-based alternatives. The purpose of this paper is to prepare acrylate copolymer latex modified with fluorine and silicone monomer, which is emulsified with the green surfactants of sodium rosinate and alkyl polyglycoside (APG).
Design/methodology/approach
A series of acrylic copolymer latexes containing fluorine–silicon have been prepared by semi-continuous seed emulsion polymerisation of mixed monomers of methyl methacrylate (MMA), butyl acrylate (BA), hexafluorobutylmethacrylate (HFMA) and vinyltriethoxysilane (VTES) and emulsified by green mixed surfactants of sodium rosinate and APG.
Findings
The optimum recipe of preparing the emulsion is as follows: the amount of emulsifiers is 6 per cent and the mass ratio of sodium rosinate to APG is 1:3. The amount of initiator is 0.4 per cent, and the amounts of the silicon monomer and fluorine monomer are 5 and 7 per cent, respectively. In comparison with the acrylate latex prepared without fluorine monomer and silicon monomer, the thermal stability and the water resistance of the film of the resultant latex clearly improved.
Practical implications
The acrylic copolymer latexes containing fluorine–silicon emulsified with green surfactants can be used in the coatings, adhesives, finishing agents and so on.
Originality/value
The acrylic copolymer latexes containing fluorine–silicon have been prepared by semi-continuous seed emulsion polymerisation. The green mixed surfactants of sodium rosinate and APG have been used as the emulsifiers to replace traditional toxic surfactants-based alternatives.
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An important development in the urethane coating area is the use of polyisocyanates, in combination with hydroxylated acrylic resins, to provide room‐temperature‐curing coatings…
Abstract
An important development in the urethane coating area is the use of polyisocyanates, in combination with hydroxylated acrylic resins, to provide room‐temperature‐curing coatings. These new formulations, according to Klein and Elms [Journal of Paint Technology, 43, November (1971) p. 68], demonstrate lightfastness, good outdoor durability and solvent resistance when the acrylic resin is coreacted with an aliphatic polyisocyanate. The acrylic resins are copolymers which contain either the hydroxypropyl or hydroxybutyl ester of acrylic or methacrylic acid as one component. Hydroxypropyl acrylate acetoacetate extends the potlife of this two‐component coating. The authors describe work in which glass transition temperature is used as a means for selecting the correct hydroxylated acrylic resins for use in the system. If the glass transition temperature is between 22 and 54°C, a flexible coating with good impact resistance results, but the system requires baking. At a glass transition temperature of 54° and a hydroxyl value of 26, a composition results which dries rapidly at ambient temperatures and which provides good hardness and mar resistance. The coreactant in this instance is an aliphatic diisocyanate composition based on hexamethylene diisocyanate.
M.A. Abd El-Ghaffar, Fayza A. Kantouch, Zainn M. Mahmoud, Karima Haggag, Ahmed I. Hashem and Abdelrahim A. Ramadan
The purpose of this paper is to prepare nano size micro-emulsion co-polymer particles based on butyl acrylate (BA)/acrylic acid (AAc) with high monomer/surfactant ratio. The study…
Abstract
Purpose
The purpose of this paper is to prepare nano size micro-emulsion co-polymer particles based on butyl acrylate (BA)/acrylic acid (AAc) with high monomer/surfactant ratio. The study involved the application of the prepared micro-emulsions co-polymers as textile pigment printing binders.
Design/methodology/approach
The micro-emulsion co-polymerisations processes were carried out with different mixtures of BA and AAc using modified process. Sodium dodecyl sulphate (SDS) and potassium peroxy disulphate/glucose were used as emulsifier and redox initiator, respectively. The prepared emulsion co-polymer was characterized via spectroscopic measurements, FT-IR, 1H-NMR and transmission electron microscope (TEM), in addition to thermal analysis. The prepared micro-emulsion co-polymers were applied as binders for pigment printing process onto cotton fabric, polyester and cotton/polyester blend by using flat screen technique. The optimum curing conditions were determined, colour strength and fastness properties of pigment printed areas to light, washing, perspiration and rubbing were evaluated. In addition, stiffness of the prints was studied.
Findings
The achieved results indicated that particle size and homogeneity of the prepared micro-emulsions depend on monomers weight ratio, initiator and emulsifier concentrations. On the other hand, the prints obtained using the prepared binders with optimum conditions have satisfactory fastness, good handle and high colour yield.
Research limitations/implications
Monomers were continuously and slowly added into the polymerising system with mild stirring to avoid disturbing the stability of the micro-emulsion. Also, emulsifier and initiator concentrations should be controlled to avoid coagulation.
Practical implications
The research provides textile pigment printing binder with nano particle size within the range of 24-48 nm. Using the prepared nano binders in pigment printing enhances the stiffness, handle, and fastnesses properties of the prints.
Originality/value
The prepared co-polymer binders showed high-performance physico-mechanical properties; in addition, the ultimate goal of this study is to prepare a nano size binder with high monomer/surfactant ratio using a modified micro-emulsion process.
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Chao Li, Jin Gao, Qingqing Xu, Chao Li, Xuemei Yang, Kui Xiao and Xiangna Han
The color painting of ancient buildings has high historical and artistic value but is prone to aging due to long-term outdoor exposure. The purpose of this study is to develop a…
Abstract
Purpose
The color painting of ancient buildings has high historical and artistic value but is prone to aging due to long-term outdoor exposure. The purpose of this study is to develop a new type of sealing coating to mitigate the impact of ultraviolet (UV) light on color painting.
Design/methodology/approach
The new coating was subjected to a 500-h UV-aging test. Compared with the existing acrylic resin Primal AC33, the UV aging behavior of the new coating, such as color difference and gloss, was studied with aging time. The Fourier infrared spectra of the coatings were analyzed after the UV-aging test.
Findings
Compared with AC33, the antiaging performance of SF8 was substantially improved. SF8 has a lower color difference value and better light retention and hydrophobicity. The Fourier transform infrared spectroscopy results showed that the C-F bond and Si-O bonds in the resin of the optimized sealing coating protected the main chain C-C structure from degradation during the aging process; thus, the resin maintained good stability. The hindered amine light stabilizer TN292 added to the coating inhibited the antiaging process by trapping active free radicals.
Originality/value
To address the problem of UV aging of oil-decorated colored paintings, a new type of sealing coating with excellent antiaging properties was developed, laying the foundation for its demonstration application on the surface of ancient buildings.
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