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1 – 10 of over 2000Gan Cui, Zili Li, Lingyu Zhao and Xu Wei
The purpose of this investigation was to study these problems and design regional cathodic protection, using numerical simulation. Regional cathodic protection technology is…
Abstract
Purpose
The purpose of this investigation was to study these problems and design regional cathodic protection, using numerical simulation. Regional cathodic protection technology is immature at home and abroad. This is reflected in the fact that in gas stations, there are many underground pipelines, which can lead to serious interference and shielding phenomena, and there are many grounding networks that can cause substantial loss of the cathodic protection current.
Design/methodology/approach
Based on the above, in this article, first of all, the mathematical model of the buried pipeline cathodic protection potential distribution was established and the control equations solved using the boundary element method. Second, the cathodic shielding effect in pipeline concentration areas, the effect of instrument equipment grounding systems on cathodic protection and the influence of DC stray current on the interference of pipeline corrosion were studied separately using BEASY software. Finally, the BEASY software was used for a regional cathodic protection design for a real gas station.
Findings
It was concluded that impressed current used in combination with sacrificial anodes for regional cathodic protection design is often the most economic and effective approach. However, the output current of the auxiliary anode is large with high energy consumption. In consequence, it may be recommended that the station pipelines should be laid on the ground, rather than under it.
Originality/value
It is considered that the results can guide regional cathodic protection design for real-life installations very well.
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Mohammad Zamanzade, Taghi Shahrabi and Ali Yazdian
This study aims to evaluate the influence of pulsed cathodic protection on calcareous deposit formation on structures submerged in the synthetic sea water.
Abstract
Purpose
This study aims to evaluate the influence of pulsed cathodic protection on calcareous deposit formation on structures submerged in the synthetic sea water.
Design/methodology/approach
Chronoamperometric and CHF methods have been used to evaluate the influence of pulsed cathodic protection on decreasing the required cathodic current for protection and also decreasing the surface coverage. The morphology of the formed deposits was evaluated using scanning electron microscopy. Chemical analyses of the formed deposits were performed using energy dispersive X‐ray spectrometer and X‐ray diffraction.
Findings
It was observed that pulse frequency influenced both the structure and the composition of the deposits. The most compact aragonite layer was obtained at high frequencies and at a high off‐time. It was clearly shown that by applying currents with less than 100 Hz frequency, the deposits formed on the sample involved CaCO3 (aragonite) and Mg(OH)2 (brucite). However, the kinetics of deposits formed when applying pulse current have been improved, compared to deposits formed by conventional cathodic protection. The reason is that large electrode overpotential favors nucleation through a decrease in the energy of nucleus formation. On the other hand, by intensive decrease of surface potential, repulsion of aggressive anions such as SO42− and Cl− occurs. These anions inhibit the formation of aragonite deposits.
Research limitations/implications
In order to have a better investigation of electrodeposition processes in the shorter time, the use of more advanced techniques and analysis methods such as XPS is recommended. Furthermore, EHD techniques could be used for measurements of thickness of the layers.
Practical implications
The pulsed cathodic protection method is a relatively new method for the protection of buried and submerged structures. Recently, many researches have investigated that the influence of this technique on increasing the throwing power, decreasing interference effects on neighboring structures and increasing the uniformity of current distribution under cathodic protection.
Originality/value
Very little attention has been paid in the past to the effect of pulsed CP on deposit formation. The present paper, therefore, contributes useful understanding of the mechanism and advantages of such deposits in improving the effectiveness and lowering the operational cost of cathodic protection in use on offshore structures.
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Synopsis A brief introduction is given to the theory of cathodic protection. Principles and design procedures are described for both sacrificial anode and impressed current…
Abstract
Synopsis A brief introduction is given to the theory of cathodic protection. Principles and design procedures are described for both sacrificial anode and impressed current cathodic protection with a comparative assessment of both systems and the anodes used in them.
Irrespective of the type of cathodic protection system applied to an offshore platform or pipeline the longevity and effectiveness of that system, and therefore the safety and…
Abstract
Irrespective of the type of cathodic protection system applied to an offshore platform or pipeline the longevity and effectiveness of that system, and therefore the safety and continued revenue earning capacity of the platform or pipeline, can be assured only if adequate monitoring and surveying of the performance is undertaken.
G.H. Sedahmed, H.A. Farag, M.A. Hassan and I. Hassan
The purpose of this paper is to study the effect of the relative velocity between ship hull and seawater on the rate of zinc consumption and degree of cathodic protection during…
Abstract
Purpose
The purpose of this paper is to study the effect of the relative velocity between ship hull and seawater on the rate of zinc consumption and degree of cathodic protection during sacrificial cathodic protection of steel hulls using zinc anodes.
Design/methodology/approach
The rate of zinc consumption under different relative velocities was determined by the loss in weight technique while the degree of cathodic protection of the ship hull at different distances from the anode was determined by measuring the cathode potential of the hull cathode against a silver/silver chloride reference electrode.
Findings
Within the present range of conditions, the rate of zinc consumption (R) was found to increase with increasing the relative velocity according to equations: R=3.9×10−4 Re0.0126; for Re<3,500, and R=7.36×10−6 Re0.5; for Re>3,500, where Re is the Reynolds number. The degree of cathodic protection represented by the hull (cathode) potential at a given distance from the anode was found to decrease slightly with increasing the relative velocity.
Originality/value
The present results would make it possible for the designer of sacrificial cathodic protection systems to assess the amount of zinc required to protect the ship hull under certain operating conditions more accurately than the situation where the effect of the relative velocity was not considered.
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The cathodic protection of ships against corrosion has a long history, for it was first applied in 1824 by Sir Humphry Davy for the protection of the copper sheathed hulls of…
Abstract
The cathodic protection of ships against corrosion has a long history, for it was first applied in 1824 by Sir Humphry Davy for the protection of the copper sheathed hulls of British warships. Here the author describes the modern art of cathodic protection which can be used at every stage of a ship's life from the fitting‐out period onwards. Besides its main use for the protection of hulls, the method is applicable to propellors, stern gear, cargo compartments, etc., and it can result in very considerable savings in repair costs. The author also discusses the cathodic protection of other marine structures such as floating docks, mooring buoys, etc.
J.A. von Fraunhofer and T.S. de Gromoboy
Cathodic protection by galvanic or impressed current techniques is probably the most favoured method of obviating the corrosion of buried and immersed metals. The theoretical…
Abstract
Cathodic protection by galvanic or impressed current techniques is probably the most favoured method of obviating the corrosion of buried and immersed metals. The theoretical principles and the economics involved in such protection are well established now and have been the subject of numerous papers, monographs and reviews. Cathodic protection is, however, still far from being an infallible method of corrosion prevention primarily because (a) the cathodic protection conditions necessarily change with the environment, (b) complete corrosion protection is rarely achieved in practice (see below), and (c) corrosion of an apparently protected structure may occur through the presence of stray currents
Ziqing Yang, Gan Cui, Zili Li and JianGuo Liu
In recent years, the demand for oil and gas pipelines has increased rapidly. Due to the restrictions of the pipeline routing, pipelines are generally laid in parallel or in the…
Abstract
Purpose
In recent years, the demand for oil and gas pipelines has increased rapidly. Due to the restrictions of the pipeline routing, pipelines are generally laid in parallel or in the same trench, which results in stray-current interference between the independent cathodic protection (CP) systems. The purpose of this paper is to study the interference between the long-distance parallel pipelines and to obtain the optimized operation for the CP systems.
Design/methodology/approach
In this study, first, the numerical model of parallel pipelines was established using the boundary element analysis software (BEASY). Second, the effects of horizontal distance between parallel pipelines, coating damage rate, soil conductivity and anode output current on the interference of parallel pipelines were studied. Finally, by varying the layout or the output currents of CP stations, an optimized operation scheme osf long-distance parallel pipelines was put forward.
Findings
Simulation results showed that with a decrease in soil conductivity or coating damage rate, the interference increased. Moreover, the interference decreased with an increase in horizontal distance between two parallel pipelines or a decrease in anode output current. It was found that there are three methods to reduce the interference between long-distance parallel pipelines: to reduce the output currents of CP stations, combined protection and to close part of the CP stations. Among them, to close part of CP stations was the optimized scheme because of the lowest operating and maintenance cost.
Originality/value
The optimized operation scheme proposed in this study can not only solve the interference between parallel pipelines but also provide guidance for the parallel pipelines to be built in the future. Reasonably arranging the cathodic protection stations using numerical simulation can avoid the interference in the cathodic protection systems, and reduce the construction cost.
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Zhenxing Ren, Daowu Yang, Jun Liu, Yong Ma, Zhongtang Huo and Shaochang Zheng
The purpose of the paper was to design an anti-corrosion system that combined conductive coatings with cathodic protection for a 500-kV substation ground grid, and provide a basis…
Abstract
Purpose
The purpose of the paper was to design an anti-corrosion system that combined conductive coatings with cathodic protection for a 500-kV substation ground grid, and provide a basis for the anti-corrosion construction of the installation.
Design/methodology/approach
The study took the Shaoguan 500-kV substation grounding grid as the research object. The anti-corrosion performance of KV conductive coatings on grounding metal was researched. In parallel, the alkalinity of substation soil was evaluated according to the German DIN50929 Standard, and the combined protection system comprising conductive coatings and impressed current cathodic protection was designed.
Findings
KV conductive coatings, that have resistance to acids, alkalis and salts, can effectively slow down the corrosion rate of the grounding grid. The investigation also provided the outline design, installation, construction requirements and monitoring methods for the 500-kV substation grounding grid.
Originality/value
This report contains some guiding significance for anti-corrosion engineering of 500-kV substation grounding grids.
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Xinlu Dong, Daowu Yang, Xiaoxiao Guan, Min Du and Di Liu
Reliable grounding is an important condition for the stable operation of substations and cathodic protection is one of the electrochemical protection technologies for substation…
Abstract
Purpose
Reliable grounding is an important condition for the stable operation of substations and cathodic protection is one of the electrochemical protection technologies for substation grounding grids. The purpose of this paper is to consider the design proposal, installation, construction requirements and monitoring methods for Hunan 220 kV substation grounding grid.
Design/methodology/approach
This paper treated Hunan 220 kV substation grounding grid as a research object. The physical and chemical data of three soil samples were measured, German DIN50929 evaluation criteria were used to assess its corrosion and a sacrificial anode cathodic protection design was selected, based on advanced concepts.
Findings
The design proposal, installation, construction requirements and monitoring methods for the 220 kV substation grounding grid were clearly explained and recommended for implementation.
Originality/value
This paper has some guidance on design ideas and the selection method for substation sacrificial anode cathodic protection.
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