Search results

1 – 10 of over 2000
Article
Publication date: 26 May 2022

Ling-Jie Gai, Xiaofeng Zong and Jie Huang

The aim of the paper is to propose a global, automated and continuous curvature calibration strategy for bending sensors, which is used for the angle feedback control of soft…

Abstract

Purpose

The aim of the paper is to propose a global, automated and continuous curvature calibration strategy for bending sensors, which is used for the angle feedback control of soft fingers.

Design/methodology/approach

In this work, the proposed curvature calibration strategy for bending sensors is based on the constant curvature bending properties of soft fingers. The strategy is to install the bending sensor on the soft finger and use the laser distance sensor to assist calibration, then calculate the relationship between the curvature and the voltage of the bending sensor through geometric conversion. In addition, this work also develops a full set of standard calibration systems and collection procedures for the bending sensor curvature calibration and uses machine learning algorithms to fit the collected data.

Findings

First, compared with the traditional calibration methods, the proposed curvature calibration strategy can achieve constant curvature measurement with the advantages of better continuity. Second, using the sensor data obtained by the proposed calibration method as the feedback signal for the soft finger bending angle control, the control effect is better than that of the traditional method.

Originality/value

This work proposes and verifies a global, automated and continuous curvature calibration strategy for bending sensors and is used for the angle feedback control of soft fingers. In addition, this work also develops a full set of standard calibration systems and collection procedures, which can be applied to a variety of flexible bending sensors with a good adaptability.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 10 January 2024

Tingwei Gu, Shengjun Yuan, Lin Gu, Xiaodong Sun, Yanping Zeng and Lu Wang

This paper aims to propose an effective dynamic calibration and compensation method to solve the problem that the statically calibrated force sensor would produce large dynamic…

Abstract

Purpose

This paper aims to propose an effective dynamic calibration and compensation method to solve the problem that the statically calibrated force sensor would produce large dynamic errors when measuring dynamic signals.

Design/methodology/approach

The dynamic characteristics of the force sensor are analyzed by modal analysis and negative step dynamic force calibration test, and the dynamic mathematical model of the force sensor is identified based on a generalized least squares method with a special whitening filter. Then, a compensation unit is constructed to compensate the dynamic characteristics of the force measurement system, and the compensation effect is verified based on the step and knock excitation signals.

Findings

The dynamic characteristics of the force sensor obtained by modal analysis and dynamic calibration test are consistent, and the time and frequency domain characteristics of the identified dynamic mathematical model agree well with the actual measurement results. After dynamic compensation, the dynamic characteristics of the force sensor in the frequency domain are obviously improved, and the effective operating frequency band is widened from 500 Hz to 1,560 Hz. In addition, in the time domain, the rise time of the step response signal is reduced from 0.29 ms to 0.17 ms, and the overshoot decreases from 26.6% to 9.8%.

Originality/value

An effective dynamic calibration and compensation method is proposed in this paper, which can be used to improve the dynamic performance of the strain-gauge-type force sensor and reduce the dynamic measurement error of the force measurement system.

Details

Sensor Review, vol. 44 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 19 June 2019

K. Gobi, B. Kannapiran, D. Devaraj and K. Valarmathi

In Aerospace applications, the inlet tubes are used to mount strain gauge type pressure sensors on the engine under static test to measure engine chamber pressure. This paper aims…

102

Abstract

Purpose

In Aerospace applications, the inlet tubes are used to mount strain gauge type pressure sensors on the engine under static test to measure engine chamber pressure. This paper aims to focus on the limitations of the inlet tube and its design aspects to serve better in the static test environment. The different sizes of the inlet tubes are designed to meet the static test and safety requirements. This paper presents the performance evaluation of the designed inlet tubes with calibration results and the selection criteria of the inlet tube to measure combustion chamber pressure with the specified accuracy during static testing of engines.

Design/methodology/approach

Two sensors, specifically, one cavity type pressure sensor with the inlet tube of range 0-6.89 MPa having natural frequency of the diaphragm 17 KHz and another flush diaphragm type pressure sensor of the same range having −3 dB frequency response, 5 KHz are mounted on the same pressure port of the engine under static test to study the shortcomings of the inlet tube. The limitations of the inlet tube have been analyzed to aid the tube design. The different sizes of inlet tubes are designed, fabricated and tested to study the effect of the inlet tube on the performance of the pressure sensor. The dynamic calibration is used for this purpose. The dynamic parameters of the sensor with the designed tubes are calculated and analyzed to meet the static test requirements. The diaphragm temperature test is conducted on the representative hardware of pressure sensor with and without inlet tube to analyze the effect of the inlet tube against the temperature error. The inlet tube design is validated through the static test to gain confidence on measurement.

Findings

The cavity type pressure sensor failed to capture the pressure peak, whereas the flush diaphragm type pressure sensor captured the pressure peak of the engine under a static test. From the static test data and dynamic calibration results, the bandwidth of cavity type sensor with tube is much lower than the required bandwidth (five times the bandwidth of the measurand), and hence, the cavity type sensor did not capture the pressure peak data. The dynamic calibration results of the pressure sensor with and without an inlet tube show that the reduction of the bandwidth of the pressure sensor is mainly due to the inlet tube. From the analysis of dynamic calibration results of the sensor with the designed inlet tubes of different sizes, it is shown that the bandwidth of the pressure sensor decreases as the tube length increases. The bandwidth of the pressure sensor with tube increases as the tube inner diameter increases. The tube with a larger diameter leads to a mounting problem. The inlet tube of dimensions 6 × 4 × 50 mm is selected as it helps to overcome the mounting problem with the required bandwidth. From the static test data acquired using the pressure sensor with the selected inlet tube, it is shown that the selected tube aids the sensor to measure the pressure peak accurately. The designed inlet tube limits the diaphragm temperature within the compensated temperature of the sensor for 5.2 s from the firing of the engine.

Originality/value

Most studies of pressure sensor focus on the design of a sensor to measure static and slow varying pressure, but not on the transient pressure measurement and the design of the inlet tube. This paper presents the limitations of the inlet tube against the bandwidth requirement and recommends dynamic calibration of the sensor to evaluate the bandwidth of the sensor with the inlet tube. In this paper, the design aspects of the inlet tube and its effect on the bandwidth of the pressure sensor and the temperature error of the measured pressure values are presented with experimental results. The calibration results of the inlet tubes with different configurations are analyzed to select the best geometry of the tube and the selected tube is validated in the static test environment.

Details

Sensor Review, vol. 39 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 3 February 2022

Sen Yang

This study aims to improve the calibration accquracy of the road condition sensor. A road condition sensor is widely used to detect water or ice deposits on the road to assess…

Abstract

Purpose

This study aims to improve the calibration accquracy of the road condition sensor. A road condition sensor is widely used to detect water or ice deposits on the road to assess associated driving risks. Its quantitative calibration is central to the thickness measurement accuracy and conventionally performed using the single fitting method-based calibration method. One existing limitation is that the distribution characteristics of calibration data of different road conditions are diversified, which leads to the fitting error can not be minimized when using the conventional calibration method. Thus, the multiple fitting methods-based calibration method is developed to realize an optimal calibration for the road condition sensor.

Design/methodology/approach

A fitting method assignment for the calibration data of different road conditions was introduced to realize an optimal combination for fitting method and calibration data. In the experiments, the calibration methods were tested in the absence of measurement errors, then tested with calibration data, and finally, in the covering thickness measurement.

Findings

The comparison results indicate that compared with the conventional calibration method, the multiple fitting methods-based calibration method cuts the fitting error in the quantitative calibration by 13.3% and contributes to reducing the thickness measurement error by 8.11% for different road conditions.

Originality/value

The multiple fitting methods-based calibration method has been successfully applied for quantitative calibration and shown to reduce calibration errors. The comparison between different calibration methods demonstrates the superior performance of the new calibration method.

Details

Sensor Review, vol. 42 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 31 May 2023

Xu Jingbo, Li Qiaowei and White Bai

The purpose of this study is solving the hand–eye calibration issue for line structured light vision sensor. Only after hand–eye calibration the sensor measurement data can be…

Abstract

Purpose

The purpose of this study is solving the hand–eye calibration issue for line structured light vision sensor. Only after hand–eye calibration the sensor measurement data can be applied to robot system.

Design/methodology/approach

In this paper, the hand–eye calibration methods are studied, respectively, for eye-in-hand and eye-to-hand. Firstly, the coordinates of the target point in robot system are obtained by tool centre point (TCP), then the robot is controlled to make the sensor measure the target point in multiple poses and the measurement data and pose data are obtained; finally, the sum of squared calibration errors is minimized by the least square method. Furthermore, the missing vector in the process of solving the transformation matrix is obtained by vector operation, and the complete matrix is obtained.

Findings

On this basis, the sensor measurement data can be easily and accurately converted to the robot coordinate system by matrix operation.

Originality/value

This method has no special requirement for robot pose control, and its calibration process is fast and efficient, with high precision and has practical popularized value.

Details

Sensor Review, vol. 43 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 8 October 2018

Yanbiao Zou and Xiangzhi Chen

This paper aims to propose a hand–eye calibration method of arc welding robot and laser vision sensor by using semidefinite programming (SDP).

Abstract

Purpose

This paper aims to propose a hand–eye calibration method of arc welding robot and laser vision sensor by using semidefinite programming (SDP).

Design/methodology/approach

The conversion relationship between the pixel coordinate system and laser plane coordinate system is established on the basis of the mathematical model of three-dimensional measurement of laser vision sensor. In addition, the conversion relationship between the arc welding robot coordinate system and the laser vision sensor measurement coordinate system is also established on the basis of the hand–eye calibration model. The ordinary least square (OLS) is used to calculate the rotation matrix, and the SDP is used to identify the direction vectors of the rotation matrix to ensure their orthogonality.

Findings

The feasibility identification can reduce the calibration error, and ensure the orthogonality of the calibration results. More accurate calibration results can be obtained by combining OLS + SDP.

Originality/value

A set of advanced calibration methods is systematically established, which includes parameters calibration of laser vision sensor and hand–eye calibration of robots and sensors. For the hand–eye calibration, the physics feasibility problem of rotating matrix is creatively put forward, and is solved through SDP algorithm. High-precision calibration results provide a good foundation for future research on seam tracking.

Details

Industrial Robot: An International Journal, vol. 45 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 September 2005

Pier P. Overduin, Kenji Yoshikawa, Douglas L. Kane and Jennifer W. Harden

Feathermoss is ubiquitous in the boreal forest and across various land‐cover types of the arctic and subarctic. A variety of affordable commercial sensors for soil moisture…

Abstract

Purpose

Feathermoss is ubiquitous in the boreal forest and across various land‐cover types of the arctic and subarctic. A variety of affordable commercial sensors for soil moisture content measurement have recently become available and are in use in such regions, often in conjunction with fire‐susceptibility or ecological studies. Few come supplied with calibrations suitable or suggested for soils high in organics. Aims to test seven of these sensors for use in feathermoss, seeking calibrations between sensor output and volumetric water content.

Design/methodology/approach

Measurements from seven sensors installed in live, dead and burned feathermoss samples, drying in a controlled manner, were compared to moisture content measurements. Empirical calibrations of sensor output to water content were determined.

Findings

Almost all of the sensors tested were suitable for measuring the moss sample water content, and a unique calibration for each sensor for this material is presented. Differences in sensor design lead to changes in sensitivity as a function of volumetric water content, affecting the spatial averaging over the soil measurement volume.

Research limitations/implications

The wide range of electromagnetic sensors available include frequency and time domain designs with variations in wave guide and sensor geometry, the location of sensor electronics and operating frequency.

Practical implications

This study provides information for extending the use of electromagnetic sensors to feathermoss.

Originality/value

A comparison of volumetric water content sensor mechanics and design is of general interest to researchers measuring soil water content. In particular, researchers working in wetlands, boreal forests and tundra regions will be able to apply these results.

Details

Sensor Review, vol. 25 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 8 January 2018

Gobi K., Kannapiran B., Devaraj D. and Valarmathi K.

The conventional strain gauge type pressure sensor suffers in static testing of engines due to the contact transduction method. This paper aims to focus on the concept of…

Abstract

Purpose

The conventional strain gauge type pressure sensor suffers in static testing of engines due to the contact transduction method. This paper aims to focus on the concept of non-contact transduction-based pressure sensor using eddy current displacement sensing coil (ECDS) to overcome the temperature limitations of the strain gauge type pressure sensor. This paper includes the fabrication of prototypes of the proposed pressure sensor and its performance evaluation by static calibration. The fabricated pressure sensor is proposed to measure pressure in static test environment for a short period in the order of few seconds. The limitations of the fabricated pressure sensor related to temperature problems are highlighted and the suitable design changes are recommended to aid the future design.

Design/methodology/approach

The design of ECDS-based pressure sensor is aimed to provide non-contact transduction to overcome the limitations of the strain gauge type of pressure sensor. The ECDS is designed and fabricated with two configurations to measure deflection of the diaphragm corresponding to the applied pressure. The fabricated ECDS is calibrated using a standard micro meter to ensure transduction within limits. The fabricated prototypes of pressure sensors are calibrated using dead weight tester, and the calibration results are analyzed to select the best configuration. The proposed pressure sensor is tested at different temperatures, and the test results are analyzed to provide recommendations to overcome the shortcomings.

Findings

The performance of the different configurations of the pressure sensor using ECDS is evaluated using the calibration data. The analysis of the calibration results indicates that the pressure sensor using ECDS (coil-B) with the diaphragm as target is the best configuration. The accuracy of the fabricated pressure sensor with best configuration is ±2.8 per cent and the full scale (FS) output is 3.8 KHz. The designed non-contact transduction method extends the operating temperature of the pressure sensor up to 150°C with the specified accuracy for the short period.

Originality/value

Most studies of eddy current sensing coil focus on the displacement and position measurement but not on the pressure measurement. This paper is concerned with the design of the pressure sensor using ECDS to realize the non-contact transduction to overcome the limitations of strain gauge type pressure sensors and evaluation of the fabricated prototypes. It is shown that the accuracy of the proposed pressure sensor is not affected by the high temperature for the short period due to non-contact transduction using ECDS.

Details

Sensor Review, vol. 38 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 6 May 2021

Saeed Khankalantary, Saeed Ranjbaran and Hassan Mohammadkhani

Laboratory calibration methods are time-consuming and require accurate devices to find the error coefficients of the low-cost microelectromechanical system (MEMS) accelerometer…

105

Abstract

Purpose

Laboratory calibration methods are time-consuming and require accurate devices to find the error coefficients of the low-cost microelectromechanical system (MEMS) accelerometer. Besides, low-cost MEMS sensors highly depend on temperature because of their silicon property and the effect of temperature on error coefficients should also be considered for compensation. This paper aims to present a field calibration method in which the accelerometer is placed in different positions without any accurate equipment in a few minutes and its temperature is changed by a simple device like a hairdryer.

Design/methodology/approach

In this paper, a non-linear cost function is defined based on this rule that the magnitude of the acceleration measured by the accelerometer in static mode is equal to the gravity plus error factors. Also, the dependency of error coefficients of the accelerometer is presented as a second-order polynomial in this cost function. By minimizing the cost function, the accelerometer error coefficients include bias, scale factor and non-orthogonality and their temperature dependency are obtained simultaneously.

Findings

Simulation results in MATLAB and empirical results of a MPU6050 accelerometer verify the good performance of the proposed calibration method.

Originality/value

Finding a fast and simple field calibration method to calibrate a low-cost MEMS accelerometer and compensate for the temperature dependency without using accurate laboratory equipment can help a wide range of industries that use advanced and expensive sensors or use expensive laboratory equipment to calibrate their sensors, to decrease their costs.

Article
Publication date: 25 July 2022

Xin Tong, Baoer Hao, Zhi Chen, Haiyang Liu and Chuanzhong Xuan

This paper aims to solve the typical thermal airflow sensor's high power consumption and integration difficulties, based on the FS5 thermal element and constant temperature…

Abstract

Purpose

This paper aims to solve the typical thermal airflow sensor's high power consumption and integration difficulties, based on the FS5 thermal element and constant temperature measurement method, a flow sensor is developed with high measurement accuracy, low power consumption, small size, low cost and easy system integration.

Design/methodology/approach

A small wind tunnel was used to test and assess the sensor's measurement range, reaction time, stability, repeatability, measurement accuracy and multi-temperature calibration was performed in the temperature range of −10°C to 30°C. The effect of ambient temperature on the sensor's measurement data is investigated, and the coefficient correction method of power function was investigated to implement the sensor's software temperature compensation function.

Findings

The results show that the sensor is stable and repeatable, the output voltage has a power function relationship with the airflow rate, the flow rate measurement range is 0–18 m/s, the response time is less than 3 s, the measurement accuracy at high flow rates is within 0.4 m/s and the temperature-corrected airflow rate measurement error is less than 5%. Setting the temperature calibration interval to 2°C and 5°C has the same temperature compensation effect, reducing the sensor's calibration effort significantly.

Originality/value

This paper demonstrates that a thermostatic method is used to construct a thermal wind speed sensor that delivers accurate measurements in the wind speed measuring range of 0–18 m/s under test conditions. In addition, the sensor's performance is evaluated, and calibration tests for a wide range of temperatures are done. Finally, based on the power function correction method, a temperature compensation algorithm is proposed.

Details

Sensor Review, vol. 42 no. 5
Type: Research Article
ISSN: 0260-2288

Keywords

1 – 10 of over 2000