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Article
Publication date: 3 June 2019

Effects of calcium leaching on the physical and mechanical properties of aerial lime-cement mortars

Soufyane Bellifa and Nadir Boumechra

This paper aims to assess the effects of chemically accelerated leaching on the physical and mechanical properties of aerial lime–cement mortars (LCMs).

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Abstract

Purpose

This paper aims to assess the effects of chemically accelerated leaching on the physical and mechanical properties of aerial lime–cement mortars (LCMs).

Design/methodology/approach

Two aerial LCMs, differencing mainly in their calcium hydroxide content, were degraded by the use of an ammonium nitrate solution as a leaching agent. The leaching effects were studied by evaluating the rate of change in physical (sorptivity and mass loss) and mechanical (flexural and compressive strength) characteristics of aerial LCMs. To quantify the evolution and kinetics of degradation, the leached depth was then characterized at different levels of degradation by means of a phenolphthalein solution.

Findings

The experimental results showed that the dissolution of binder decreases the mass, alkalinity and strength of aerial LCMs but increases their sorptivity. A linear relationship was derived by plotting the values of leached depth against the square root of immersion time in an aggressive solution. It was found that the leached depth followed diffusion-controlled kinetics.

Originality/value

It was found that the global loss of compressive strength of aerial LCMs because of complete dissolution of calcium hydroxide can reach up to 80 per cent.

Details

Journal of Engineering, Design and Technology , vol. 17 no. 3
Type: Research Article
DOI: https://doi.org/10.1108/JEDT-11-2018-0199
ISSN: 1726-0531

Keywords

  • Leaching
  • Aerial lime-cement
  • Ammonium nitrate
  • Degradation
  • Leached depth
  • Calcium hydroxide

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Article
Publication date: 5 June 2007

Binder loss in traditional mass masonry: a cause for concern?

Alan Forster

The purpose of this research is to highlight issues relating to binder migration in traditional lime mortars and the potential consequences of this phenomenon. The paper…

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Abstract

Purpose

The purpose of this research is to highlight issues relating to binder migration in traditional lime mortars and the potential consequences of this phenomenon. The paper focuses on traditional mass masonry construction and will be of special interest to those surveying, maintaining and repairing historic ruinous structures and heavily exposed masonry bridges.

Design/methodology/approach

The paper draws on literature pertaining to the repair of traditional mass masonry structures and the somewhat limited science of binder dissolution and migration in saturated conditions. The paper also draws on the author's practical and academic knowledge of writing specifications for the repair of mass masonry structures and utilises examples of binder migration from several case study buildings.

Findings

The degree to which binder migration in traditional mortars occurs is little understood. It is, however, evident that migration of the binder occurs when saturated conditions are present and is exacerbated by prolonged moisture ingress. The effect of binder migration on the stability and performance of mass masonry structures is also little understood and requires greater attention. In addition, the nature of the repair mortars specified and the degree to which these materials have set will have a bearing on the potential for binder migration.

Originality/value

An assessment of binder migration in traditional lime mortars and its effect on the stability and performance of mass masonry structures has never previously been undertaken. This paper is the first to highlight the problem.

Details

Structural Survey, vol. 25 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/02630800710747717
ISSN: 0263-080X

Keywords

  • Lime
  • Mortars
  • Conservation

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Article
Publication date: 1 March 1955

CONCRETE AND CORROSION

T.D. Robson

The corrosion of concrete, and the factors causing or preventing it, present at least as complex a problem as metallic corrosion, and the two are frequently inter‐related…

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Abstract

The corrosion of concrete, and the factors causing or preventing it, present at least as complex a problem as metallic corrosion, and the two are frequently inter‐related. A vast tonnage of steel in all kinds of structures is protected by concrete from corrosion In the following article, the author outlines the various types of cement used in concrete, following this with a description of the chemical agents which can corrode concrete, such as organic acids, sulphates, etc. He then examines concrete as a means of preventing corrosion and also as a corrosive agent.

Details

Anti-Corrosion Methods and Materials, vol. 2 no. 3
Type: Research Article
DOI: https://doi.org/10.1108/eb019026
ISSN: 0003-5599

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Article
Publication date: 9 January 2017

Fundamental studies on tribolayers created by lubricating pastes with new additive packages

Christian Busch, Simon Weber and Reinhardt Schneider

The purpose of this paper, an R&D project, is to select Globally Harmonized System of Classification and Labeling of Chemicals (GHS)-unclassified white solid lubricants…

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Abstract

Purpose

The purpose of this paper, an R&D project, is to select Globally Harmonized System of Classification and Labeling of Chemicals (GHS)-unclassified white solid lubricants for formulating special lubricating oils, greases and pastes to prevent tribological systems against fretting wear.

Design/methodology/approach

The scientific methodology reads as follows: market research to select appropriate additives according to the purpose of the R&D project; screening tests to determine the technical performance of the additives; advanced technical studies and tests to validate the technical performance of the lubricating additives; determination of the reaction layers; and clarification of the build-up mechanism of the reaction layers (practical tests).

Findings

The findings of the R&D project can be summarized as follows: the selected white solid lubricants perform in lubricating oils, greases and pastes highly effective against fretting wear. The performance could be shown on the basis of representative test results and highlights its advantages compared to the state of the art.

Research limitations/implications

The research team faced some challenges during the R&D project – the unsuitability of standard test measurements as well as DIN, ISO and ASTM test parameters led to limitations and increased effort.

Originality/value

The motivation and main target to conduct the R&D project was to increase the consumer and operator safety by using unclassified (GHS) high performance lubricants. The findings of the project show clearly that the tasks could be fulfilled. Special, unclassified (GHS) selected white solid lubricants are able to form a reaction layer on metal surfaces and separate effectively the surfaces within the tribological system. No fretting wear accrued. The consumer can gain substantial benefits on the economical side as well as on the ecological side.

Details

Industrial Lubrication and Tribology, vol. 69 no. 1
Type: Research Article
DOI: https://doi.org/10.1108/ILT-11-2015-0183
ISSN: 0036-8792

Keywords

  • Tribology
  • Fretting wear
  • White solid lubricants
  • Surface films
  • Tof SIMS
  • Reaction layer

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Article
Publication date: 5 March 2018

An investigation into waterborne intumescent coating with different fillers for steel application

K. Md Nasir, N.H. Ramli Sulong, M.R. Johan and A.M. Afifi

This study aims to discuss the modification and/or improvement of intumescent coating system by incorporating waterborne resin with an appropriate combination of…

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Abstract

Purpose

This study aims to discuss the modification and/or improvement of intumescent coating system by incorporating waterborne resin with an appropriate combination of flame-retardant additives and four different fillers, namely, TiO2, Al(OH)3, Mg(OH)2 and CaCO3.

Design/methodology/approach

Coating mixtures are characterized using the Bunsen burner, thermogravimetric analysis, limiting oxygen index, scanning electron microscope, static immersion bath, Fourier transform infrared and adhesion tester.

Findings

Results show that the combination of coating with CaCO3 filler significantly improved fire protection performance because of its thick char layer and the equilibrium temperature being 264°C. Char layer showed a uniform dense foam structure on micrograph and this formulation had adhesion strength of 2.13 MPa, which indicates effectiveness of the interface adhesion on substrate. Conversely, the combination of coating with Al(OH)3 exhibited highest oxygen index of 35 per cent, which resulted in excellent flammability resistance.

Research limitations/implications

This paper discusses only the effect of mineral fillers on properties of intumescent coatings.

Practical implications

In the modern design of building infrastructure, fire safety is significant for the protection of human life and assets. The application of intumescent coating in buildings is currently practiced because of its effect on material flammability during a fire.

Originality/value

The analysis method to evaluate the performance of water-borne resin with different fillers is formulated, and it could be applied in all kinds of coatings and mixtures to be used as an effective fire protection system for steel constructions.

Details

Pigment & Resin Technology, vol. 47 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/PRT-09-2016-0089
ISSN: 0369-9420

Keywords

  • Coatings technology
  • Flame retardant
  • Intumescent coatings
  • Steel application

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Article
Publication date: 1 August 2004

Inhibitive effect of calcium gluconate and sodium molybdate on carbon steel

S.M.A. Shibli and V. Anitha Kumary

There is an increasing demand for eco‐friendly inhibitors for use in cooling water systems. Both calcium gluconates and molybdate are eco‐friendly, non‐toxic chemicals…

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Abstract

There is an increasing demand for eco‐friendly inhibitors for use in cooling water systems. Both calcium gluconates and molybdate are eco‐friendly, non‐toxic chemicals. The corrosion inhibition of calcium gluconate and sodium molybdate on carbon steel in neutral aqueous media was evaluated by means of weight loss, electrochemical polarisation and impedance techniques. A synergistic effect was observed when these two eco‐friendly non‐toxic inhibitors were used in protecting carbon steel. A non‐linear relationship existed between the concentrations of the two inhibitors showing a synergistic effect.

Details

Anti-Corrosion Methods and Materials, vol. 51 no. 4
Type: Research Article
DOI: https://doi.org/10.1108/00035590410541355
ISSN: 0003-5599

Keywords

  • Corrosion inhibitors
  • Steel
  • Cooling systems
  • Environmental health and safety

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Article
Publication date: 1 December 2003

Preparation and characterisation of re‐dispersible acrylic powders

M. Umiński and L.M. Saija

A comparison of the difference in chemical nature of re‐dispersible polymer powders useful for the modification of cement based compositions is made. Core‐shell acrylic…

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Abstract

A comparison of the difference in chemical nature of re‐dispersible polymer powders useful for the modification of cement based compositions is made. Core‐shell acrylic lattices synthesised by multi‐step sequential polymerisation are formulated and spray‐dried to obtain re‐dispersible powders. The heterogeneous acrylic copolymers prepared are characterised by excellent re‐dispersibility, high chemical stability and good application properties.

Details

Pigment & Resin Technology, vol. 32 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/03699420310507812
ISSN: 0369-9420

Keywords

  • Polymers
  • Composite materials
  • Coatings technology

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Article
Publication date: 1 June 1969

British Food Journal Volume 71 Issue 6 1969

The statement of the Minister of Agriculture, Fisheries and Food, coming so quickly after the ban on the use of cyclamates in food and drink in the United States…

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Abstract

The statement of the Minister of Agriculture, Fisheries and Food, coming so quickly after the ban on the use of cyclamates in food and drink in the United States, indicates that the new evidence of carcinogenesis in animals, placed at the disposal of the authorities by the U.S. F.D.A., has been accepted; at least, until the results of investigations being carried out in this country are available. The evidence was as new to the U.S. authorities as to our own and in the light of it, they could no longer regard the substances as in the GRAS class of food additives. It is, of course, right that any substance of which there is the slightest doubt should be removed from use; not as the result of food neuroses and health scares, but only on the basis of scientific evidence, however remote the connection. It is also right that there should always be power of selection by consumers avoidance is usually possible with other things known to be harmful, such as smoking and alcohol; in other cases, especially with chemical additives to food and drink, there must be pre‐knowledge, so that those who do not wish to consume food or drink containing such additives can ascertain from labelling those commodities which contain them.

Details

British Food Journal, vol. 71 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/eb011671
ISSN: 0007-070X

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Article
Publication date: 9 May 2016

Effects of sulphate salts on concrete with untreated coal fly ash (CFA) as partial cement replacement

Kumaran Coopamootoo and Reshma Rughooputh

The cementitious/chemical properties of the untreated CFA are dependent on the coal composition and previous burning conditions. The purpose of this paper is to…

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Abstract

Purpose

The cementitious/chemical properties of the untreated CFA are dependent on the coal composition and previous burning conditions. The purpose of this paper is to investigate whether untreated CFA can efficiently reduce cement replacement and does not require further combustion treatment to be a viable cement replacement.

Design/methodology/approach

Two types of mixes: Type I concrete and PCFA (Type I and 30 per cent untreated CFA) concrete were batched and subjected to compressive strength tests and cyclic exposures of 5 per cent sodium sulphate (Na2SO4) and 5 per cent magnesium sulphate (MgSO4), respectively.

Findings

PCFA mix was 41.1 and 35.21 per cent lower in strength compared to Type I at 28 and 56 days correspondingly. Continuous-sulphate-exposure resulted in slow but continued strength development for both mixes. However, the strengths of PCFA cubes exposed to cyclic sulphate and sulphate/magnesium salts continued to increase at a lower rate from their corresponding 28-day strength (rate of 18.7 per cent and strength 27.30 MPa in Na2SO4 and rate of 10.0 per cent and strength 25.30 MPa in MgSO4) while Type I specimens subjected to the same exposure conditions experienced drastic reductions in strength (rate of −15.0 per cent and strength 33.21 MPa in Na2SO4 and rate of −23.4 per cent and strength 29.94 MPa in MgSO4).

Research limitations/implications

Results justify the need for additional tests essentially: at different percentage replacement of untreated CFA, fineness of materials, chloride environment and longer exposures, to address the cementitious properties of untreated CFA as cement replacement.

Originality/value

Treatment methods for fly ashes require undoubtedly additional resources, energy input and cost. This paper paves the way to define whether untreated CFA can be used as cement replacement in concrete.

Details

Structural Survey, vol. 34 no. 2
Type: Research Article
DOI: https://doi.org/10.1108/SS-02-2015-0014
ISSN: 0263-080X

Keywords

  • Durability
  • Strength
  • Cations
  • Sulphate salts
  • Untreated fly ash

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Article
Publication date: 6 November 2017

Effect of passivation on chloride concentration threshold of steel reinforcement corrosion

Nora Bouzeghaia, Abdelkader Mihi, Abdelkarim Aït-Mokhtar and Mahieddine Naoun

When concrete is manufactured, it can be instantaneously contaminated by chloride (Cl−) ions or later by their intrusion from the environment. This work aims to study the…

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Abstract

Purpose

When concrete is manufactured, it can be instantaneously contaminated by chloride (Cl−) ions or later by their intrusion from the environment. This work aims to study the electrochemical behavior of the passive layer formed on the reinforcing steel surface in the presence of the same Cl− ion concentration, with and without passivation time. This will, undoubtedly, affect the corrosion threshold values thereafter.

Design/methodology/approach

Electrochemical polarizations were carried out in two concrete pore solutions. The surfaces of samples immersed for 255 days in saturated Ca(OH)2 solution were examined with optical and scanning electron microscopy and Raman microspectroscopy.

Findings

Cl− ion origins in reinforced concrete lead to different values of corrosion thresholds. The passive layer behaves like a physicochemical barrier, and corrosion occurs at higher NaCl concentration thresholds. The formed passive film on the steel surface shows differences in the chemical composition and the morphology. The results show a rich presence of hematite. Maghemite, lepidocrocite, akaganeite and goethite are also present in much lower concentrations. The Cl− ion presence in fresh concrete at the beginning of the manufacture harms the good formation and the good stability of these oxides, leading to corrosion initiation.

Originality/value

This study contributes to a better understanding of the passive layer role, not only in reducing the corrosion rate value but also in reconsidering new Cl− ion corrosion threshold values.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 6
Type: Research Article
DOI: https://doi.org/10.1108/ACMM-12-2016-1741
ISSN: 0003-5599

Keywords

  • Passive film
  • Open circuit potential
  • Chloride ions
  • Concrete pore solution
  • Steel reinforcement corrosion
  • Tafel plots

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