Search results
1 – 10 of 267The optimization of a process requires exact knowledge of the process, which is knowledge of correlations and inter-dependence between the process-determining variables and the…
Abstract
The optimization of a process requires exact knowledge of the process, which is knowledge of correlations and inter-dependence between the process-determining variables and the knowledge over the actual condition of the process. In a data rich knowledge poor process like spinning, where the exact relationships between machine, material, climate and quality are yet to be concluded objectively, this research focuses on the use of artificial neural networks as a tool to find out the correlations between decisive variables and to determine the optimum settings. Drawing frame is considered to be the last fault correction point in spinning preparation chain, therefore, its settings has a vital role to play towards yarn quality. Leveling action point is one of the important auto-leveling settings involving an automatic search function at Rieter drawing frame RSB-D40 and requiring a large amount of sliver. In this study, attempts were made to optimize the leveling action point. Optimization of draft settings is also within the scope of this article. The ANNs were used to achieve such objectives and they were found to be very helpful in identifying the optimum settings and hence decreasing material loss and improving sliver quality.
Details
Keywords
Natalie Ishmael, Anura Fernando, Sonja Andrew and Lindsey Waterton Taylor
This paper aims to provide an overview of the current manufacturing methods for three-dimensional textile preforms while providing experimental data on the emerging techniques of…
Abstract
Purpose
This paper aims to provide an overview of the current manufacturing methods for three-dimensional textile preforms while providing experimental data on the emerging techniques of combining yarn interlocking with yarn interlooping.
Design/methodology/approach
The paper describes the key textile technologies used for composite manufacture: braiding, weaving and knitting. The various textile preforming methods are suited to different applications; their capabilities and end performance characteristics are analysed.
Findings
Such preforms are used in composites in a wide range of industries, from aerospace to medical and automotive to civil engineering. The paper highlights how the use of knitting technology for preform manufacture has gained wider acceptance due to its flexibility in design and shaping capabilities. The tensile properties of glass fibre knit structures containing inlay yarns interlocked between knitted loops are given, highlighting the importance of reinforcement yarns.
Originality/value
The future trends of reinforcement yarns in knitted structures for improved tensile properties are discussed, with initial experimental data.
Details
Keywords
Donatas Petrulis and Salvinija Petrulyte
The purpose of this paper is to propose the materials structure-wetting behaviour relationships and to show their peculiarities for some types of surgical woven fabrics and…
Abstract
Purpose
The purpose of this paper is to propose the materials structure-wetting behaviour relationships and to show their peculiarities for some types of surgical woven fabrics and applications of liquids.
Design/methodology/approach
To show the effects of fabrics structure on wetting behaviour of surgical textile materials, the special structural indices in terms of yarns and filaments lateral area were used.
Findings
It was shown good correlation between total lateral area of filaments in unit area of woven fabrics and wetting contact angle of liquid drops on the tested samples. Probably due to different structure of woven fabrics at a level of fibres, another index, i.e. total lateral area of yarns in unit area of fabrics, is not suitable to show clear effect on wetting behaviour of the samples. The possibilities of applications of relationships for several types of textile materials and liquids were indicated.
Originality/value
To date there are no investigations concerning relationships between special structural properties of the surgical woven fabrics and their wetting behaviour. On a basis of the proposed approach into fabrics structure evaluation, this study developed analysis and some types of new equations for prediction of wetting contact angle of the materials.
Details
Keywords
Duc Hai Nguyen, Hu Wang, Fan Ye and Wei Hu
The purpose of this paper is to investigate the mechanical properties’ behaviors of woven composite cut-out structures with specific parameters. Because of the complexity of…
Abstract
Purpose
The purpose of this paper is to investigate the mechanical properties’ behaviors of woven composite cut-out structures with specific parameters. Because of the complexity of micro-scale and meso-scale structure, it is difficult to accurately predict the mechanical material behavior of woven composites. Numerical simulations are increasingly necessary for the design and optimization of test procedures for composite structures made by the woven composite. The results of the proposed method are well satisfied with the results obtained from the experiment and other studies. Moreover, parametric studies on different plates based on the stacking sequences are investigated.
Design/methodology/approach
A multi-scale modeling approach is suggested. Back-propagation neural networks (BPNN), radial basis function (RBF) and least square support vector regression are integrated with efficient global optimization (EGO) to reduce the weight of assigned structure. Optimization results are verified by finite element analysis.
Findings
Compared with other similar studies, the advantage of the suggested strategy uses homogenized properties behaviors with more complex analysis of woven composite structures. According to investigation results, it can be found that 450/−450 ply-orientation is the best buckling load value for all the cut-out shape requirements. According to the optimal results, the BPNN-EGO is the best candidate for the EGO to optimize the woven composite structures.
Originality/value
A multi-scale approach is used to investigate the mechanical properties of a complex woven composite material architecture. Buckling of different cut-out shapes with the same area is surveyed. According to investigation, 45°/−45° ply-orientation is the best for all cut-out shapes. Different surrogate models are integrated in EGO for optimization. The BPNN surrogate model is the best choice for EGO to optimization difficult problems of woven composite materials.
Details
Keywords
Ke Gao, Xiaoqin Zhou, Rongqi Wang, Mingxu Fan and Haochen Han
Compared with the high stiffness of traditional CNC machine tools, the structural stiffness of industrial robots is usually less than 1 N/µm. Chatter not only affects the quality…
Abstract
Purpose
Compared with the high stiffness of traditional CNC machine tools, the structural stiffness of industrial robots is usually less than 1 N/µm. Chatter not only affects the quality of robotic milling but also reduces the accuracy of the milling process. The purpose of this paper is to reduce chatter in the robotic machining process.
Design/methodology/approach
First, the mode coupling chatter mechanism is analyzed. Then the milling force model and the principal stiffness model are established. Finally, the robot milling stability optimization method is proposed. The method considered functional redundancies, and a new robot milling stability index is proposed to improve the quality of milling operations.
Findings
The experimental results prove a significant reduction in force fluctuations and surface roughness after using the proposed robotic milling stability optimization method.
Originality/value
In this paper, a new robot milling stability index and a new robot milling stability optimization method are proposed. This method can significantly increase the milling stability and improve the milling quality, which can be widely used in the industry.
Details
Keywords
Ahmad Chihadeh and Michael Kaliske
This paper aims to introduce a method to couple truss finite elements to the material point method (MPM). It presents modeling reinforced material using MPM and describes how to…
Abstract
Purpose
This paper aims to introduce a method to couple truss finite elements to the material point method (MPM). It presents modeling reinforced material using MPM and describes how to consider the bond behavior between the reinforcement and the continuum.
Design/methodology/approach
The embedded approach is used for coupling reinforcement bars with continuum elements. This description is achieved by coupling continuum elements in the background mesh to the reinforcement bars, which are described using truss- finite elements. The coupling is implemented between the truss elements and the continuum elements in the background mesh through bond elements that allow for freely distributed truss elements independent of the continuum element discretization. The bond elements allow for modeling the bond behavior between the reinforcement and the continuum.
Findings
The paper introduces a novel method to include the reinforcement bars in the MPM applications. The reinforcement bars can be modeled without any constraints with a bond-slip constitutive model being considered.
Originality/value
As modeling of reinforced materials is required in a wide range of applications, a method to include the reinforcement into the MPM framework is required. The proposed approach allows for modeling reinforced material within MPM applications.
Details
Keywords
Musa Akdere, Sascha Schriever, Gunnar Seide and Thomas Gries
The wet-spinning process is very important for the development and production of new lightweight design materials. The washing process is determined as one of the most…
Abstract
Purpose
The wet-spinning process is very important for the development and production of new lightweight design materials. The washing process is determined as one of the most cost-expensive part of wet spinning. The purpose of this paper is to show the development of a new washing concept. It proposes to increase the washing performance by decreasing fiber-fiber-interfaces during the washing process.
Design/methodology/approach
For this purpose, conventional washing concepts are investigated by means of simulations and experiments to obtain process knowledge. Computational fluid dynamics simulation and particle image velocimetry measurements are used to investigate the process.
Findings
The overall deficit in conventional washing methods is the large number of fiber-fiber-interfaces, which inhibit the solvent transport out of the compact fiber bundle. Therefore, a new washing concept with included water nozzles is developed. Based on the simulations and observations it is found that the arrangement of the nozzles has direct influence on the fanning of the fiber bundle.
Originality/value
With increased fanning of the fiber bundle a more efficient solvent transport is expected. The developed washing box is a prosperous concept to achieve a higher washing performance during the wet-spinning process. The variable design of the washing box makes it possible to test different nozzle configurations and designs. In this paper the two most promising nozzle arrangements are shown and compared to each other.
Details
Keywords
The purpose of this paper is to reduce the strain and vibration during robotic machining.
Abstract
Purpose
The purpose of this paper is to reduce the strain and vibration during robotic machining.
Design/methodology/approach
An intelligent approach based on particle swarm optimization (PSO) and adaptive iteration algorithms is proposed to optimize the PD control parameters in accordance with robotic machining state.
Findings
The proposed intelligent approach can significantly reduce robotic machining strain and vibration.
Originality value
The relationship between robotic machining parameters is studied and the dynamics model of robotic machining is established. In view of the complexity of robotic machining process, the PSO and adaptive iteration algorithms are used to optimize the PD control parameters in accordance with robotic machining state. The PSO is used to optimize the PD control parameters during stable-machining state, and the adaptive iteration algorithm is used to optimize the PD control parameters during cut-into state.
Details
Keywords
Mingwei Hu, Hongwei Sun, Liangchuang Liao and Jiajian He
The purpose of this paper is to introduce a method for stiffness modeling, identification and updating of collaborative robots (cobots). This method operates in real-time and with…
Abstract
Purpose
The purpose of this paper is to introduce a method for stiffness modeling, identification and updating of collaborative robots (cobots). This method operates in real-time and with high precision and can eliminate the modeling error between the actual stiffness model and the theoretical stiffness model.
Design/methodology/approach
To simultaneously ensure the computational efficiency and modeling accuracy of the stiffness model, this method introduces the finite element substructure method (FESM) into the virtual joint method (VJM). The stiffness model of the cobots is built by integrating several 6-degree of freedom virtual joints that represent the elastic deformation of the cobot modules, and the stiffness matrices of these modules can be identified and obtained by the FESM. A model-updating method is proposed to identify stiffness influence coefficients, which can eliminate the modeling error between the actual prototype model and the theoretical finite element model.
Findings
The average relative error and the cycle time of the proposed method are approximately 6.14% and 1.31 ms, respectively. Compared with other stiffness modeling methods, this method not only has high modeling accuracy in high dexterity poses but also in low dexterity poses.
Originality/value
A hybrid stiffness modeling method is introduced to integrate the modeling accuracy of the FESM into the VJM. Stiffness influence coefficients are proposed to eliminate the modeling error between the theoretical and actual stiffness models.
Details
Keywords
Sumin Helen Koo, Young Bin Lee, Changhwan Kim, Gibaek Kim, Giuk Lee and Je-Sung Koh
The purpose of this research was to develop clothing-typed soft wearable robot embedded with textile-based actuators on ankles for elderly adults needing gait assistance.
Abstract
Purpose
The purpose of this research was to develop clothing-typed soft wearable robot embedded with textile-based actuators on ankles for elderly adults needing gait assistance.
Design/methodology/approach
Design guidelines were developed and they included function (type, targeting area, routing line and anchor points), design (size/fit, fabric/material, fastener, detail, color) and actuator (shape memory alloy type, size, deformation type, integration material, integration technique and evaluation method). Fabric-based actuator, integration methods to fabrics, routing lines and anchoring points were developed based on the guidelines and evaluated. Then, three long socks types and a pants type were designed and prototyped. Routing line position displacement measurement test was conducted with the prototypes. A survey was conducted to investigate satisfaction, likeness and use intention on the design/prototype to modify the designs.
Findings
Important design factors were identified, and design guidelines for clothing-typed soft wearable robots (SWRs) were developed. People satisfied the developed SWR designs and prototypes with mean scores over 4.60.
Originality/value
The results are expected to be helpful for designers and developers of SWRs in the development process, and they will ultimately be beneficial to members of the elderly population who have gait difficulties.
Details