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Article
Publication date: 8 March 2024

Georgy Sunny and T. Palani Rajan

The purpose of the study is to optimize the blending ratio of Arecanut and cotton fibers to create yarn with the best quality for various applications, particularly home…

Abstract

Purpose

The purpose of the study is to optimize the blending ratio of Arecanut and cotton fibers to create yarn with the best quality for various applications, particularly home furnishings. The study aims to determine the effect of different blend ratios on the physical and mechanical properties of the yarn.

Design/methodology/approach

The study involves blending Arecanut and cotton fibers in various ratios (90:10, 75:25, 50:50, 25:75 and 10:90) at two different yarn counts (10/1 and 5/1). Various physical and mechanical properties of the blended yarn are analyzed, including unevenness, coefficient of mass variation (cvm%), imperfection, hairiness, breaking strength, elongation, tenacity and breaking work.

Findings

The research findings suggest that the blend ratio of 10:90 (10% cotton and 90% Arecanut fiber) produced the best results in terms of physical and mechanical properties for both yarn counts. This blend ratio resulted in reduced unevenness, cvm% and imperfection, while also exhibiting good mechanical properties such as breaking strength, elongation, tenacity and breaking work. The blend with a higher concentration of cotton generally showed better properties due to the coarseness of Arecanut fiber. As the goal of the study was to determine the best blend ratio that included the most Arecanut fiber based on its physical and mechanical properties, which is suitable for home furnishing applications, 75:25 Areca cotton blend ratio of yarn count 5/1 proved to be the best.

Research limitations/implications

The study acknowledges that Arecanut fiber must be blended with other commercially used fibers like cotton due to its coarseness. While the study provides insights into optimizing blend ratios for home furnishings and packaging, further research may be needed to make the material suitable for clothing applications.

Practical implications

The research has practical implications for industries interested in utilizing Arecanut and cotton blends for various applications, such as home furnishings and packaging materials. It suggests that specific blend ratios can result in yarn with desirable properties for these purposes.

Social implications

The study mentions that the increased use of Arecanut fibers can benefit the growers of Arecanut, potentially providing economic opportunities for communities engaged in Arecanut farming.

Originality/value

The research explores the utilization of Arecanut fibers, an underutilized resource, in combination with cotton to create sustainable yarn. It assesses various blend ratios and their impact on yarn properties, contributing to the understanding of eco-friendly textile materials.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 June 2001

Andreja Rudolf and Jelka Geršak

Presents the study of the relationship between the deformation of the sewing thread and built‐in fibres as a consequence of a thread loading in the sewing process. The influence…

Abstract

Presents the study of the relationship between the deformation of the sewing thread and built‐in fibres as a consequence of a thread loading in the sewing process. The influence of the stitching speed and different twist numbers of PES thread on the alteration of the mechanical properties of the fibres twisted in the thread was studied for that purpose. On the basis of the received results it was found that with an increase in the number of the thread twist, the breaking tenacity and initial elasticity modulus of the fibres decrease, while the resulting deformation of the sewing thread between the sewing process was reflected as a decrease in the fineness and breaking extension of the fibres and as an increase in the value of the initial elasticity modulus of the fibres.

Details

International Journal of Clothing Science and Technology, vol. 13 no. 3/4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 27 July 2018

Manik Bhowmick, Arup Kumar Rakshit and Sajal Kumar Chattopadhyay

Dref-3 friction spun core yarns produced using staple fibre yarn as the core, e.g. Jute core yarn wrapped with cotton fibre, have poorer mechanical properties compared to the core…

Abstract

Purpose

Dref-3 friction spun core yarns produced using staple fibre yarn as the core, e.g. Jute core yarn wrapped with cotton fibre, have poorer mechanical properties compared to the core yarn itself. The purpose of this study was to understand the structure of such yarns, that will lead to the optimization of fibre, machine and process variables for production of better quality yarn from the Dref-3/3000 machines.

Design/methodology/approach

The Dref spinning trials were conducted following a full factorial design with six variables, all with two operative levels. The Dref-3 friction spun yarn, in which the core is a plied, twisted ring yarn composed of cotton singles and the sheath, formed from the same cotton fibres making the singles, has been examined. The structures have also been studied by using the tracer fibre technique.

Findings

It was observed that rather than depending on the plied core yarn, the tensile properties of the Dref-3 yarn are significantly determined by the parameters those affect the constituent single yarn tensile properties, i.e. the amount of twist and its twist direction, yarn linear density and the sheath fibre proportion used during the Dref spinning in making the final yarn. Further, when the twist direction of single yarn, double yarn and the Dref spinning false twisting are in the same direction, the produced core-sheath yarn exhibits better tensile properties.

Practical implications

The understanding of the yarn structure will lead to optimized production of all staple fibre core Dref spun yarns.

Social implications

The research work may lead to utilization of coarse and harsh untapped natural fibres to the production of value-added textile products.

Originality/value

Though an earlier research has reported the effects of sheath fibre fineness and length on the tensile and bending properties of Dref-3 friction yarn, the present study is the first documented attempt using the tracer fibre technique to understand Dref-3 yarn structure with plied staple fibrous core.

Details

Research Journal of Textile and Apparel, vol. 22 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 8 May 2018

Awadhesh Kumar Choudhary, Monica Puri Sikka and Payal Bansal

The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the…

Abstract

Purpose

The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the seam damages and causing defects. It also describes the various explanations of sewing defects in garment production and critically analyzes them for optimum selection of parameters and speeds for minimizing such faults. Hence, the knowledge of various factors which affect the sewing damages/defects will be helpful for garment manufacturers/researchers to know influence of the parameters and control the quality of producing seam.

Design/methodology/approach

This section is not applicable for a review paper.

Findings

Sewing damages such as needle cut and other sewing damages/defects are studied mostly in woven fabric. There are very few studies conducted on knitted fabric sewing damages/defects. The sewing damage problems do not have single solution that is capable of removing these damages in fabric. All the determined and affecting parameters related to fiber, yarn, fabric construction, sewing thread and sewing machine must be examined to design appropriate remedial measurement related to machine design, fabric parameters and sewing thread. This could help in minimizing or eliminating the needle cut and other sewing damage problems.

Originality/value

It is an original review work and is helpful for garment manufacturers/researchers to reduce the defects and be able to produce good quality seam.

Details

Research Journal of Textile and Apparel, vol. 22 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 1 November 2009

David Karst, Michelle Hain and Yiqi Yang

The appropriate laundering conditions for the care of polylactide (PLA) textiles have been found. One problem with PLA is its poor resistance to hydrolysis and dramatic loss in…

Abstract

The appropriate laundering conditions for the care of polylactide (PLA) textiles have been found. One problem with PLA is its poor resistance to hydrolysis and dramatic loss in strength at conditions typically used in textile processing such as alkaline conditions and elevated temperatures. In this study, PLA fabrics underwent 50 home laundering cycles at various pH levels (8 or 10), washing temperatures (35°C or 55°C), and drying conditions (line dry at 21°C/65% relative humidity or tumble dry at 50 or 70°C). After every 10 laundering cycle, the breaking tenacity, breaking elongation, and modulus of yarns in the PLA fabric were measured. It was found that washing PLA fabrics at pH 8 and 35°C and line drying it at 21°C and 65% relative humidity resulted in greater retention in mechanical properties than washing them at pH 10 and 55°C and tumble drying at 70°C. The authors therefore recommend the following care instructions for PLA textiles: use mild detergents with relatively low pH (pH 8), machine wash cold (35°C), and line dry. If machine drying is desired, tumble dry at the low heat setting or permanent press setting (50°C) is recommended.

Details

Research Journal of Textile and Apparel, vol. 13 no. 4
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 10 October 2022

P.C. Sarkar, Ammayappan Lakshmanan and Niranjan Kumar

The purpose of this study is to enhance the functional properties of Hessian fabric through resin finishing. Hessian bags made of lignocellulosic jute fiber are commonly used to…

Abstract

Purpose

The purpose of this study is to enhance the functional properties of Hessian fabric through resin finishing. Hessian bags made of lignocellulosic jute fiber are commonly used to pack, store and transport agro-commodities, including horticultural crops such as rice, potato, onion and wheat. However, because of high water affinity, these bags undergo degradation in properties due to moisture release by the stored commodities themselves. Exposure to natural elements, e.g. rain and dew, also causes moisture absorption in hessian bags. Once the bag gets moistened, degradation of jute bags starts due to microbial attack, leading to loss in tensile strength and change in extensibility, leading to ultimate breakage in warp and weft directions of the fabric.

Design/methodology/approach

To overcome the degradation in the functional properties of hessian fabric due to exposure to moisture and microbial attack, the application of semi-synthetic polymeric materials was carried out.

Findings

Tenacity, bursting strength, puncture resistance, tear strength and breaking load, as well as life cycle of resin-treated jute fabric was found to be better than control jute.

Originality/value

To the best of the authors’ knowledge, no recent reports of resin finishing on jute (hessian) fabric with semi-synthetic resins are presently available, other than coating with rubber.

Details

Pigment & Resin Technology, vol. 53 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 December 2005

George K. Stylios

Examines the eleventh published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects…

1024

Abstract

Examines the eleventh published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.

Details

International Journal of Clothing Science and Technology, vol. 17 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 February 2008

A.R. Moghassem

Grey cotton fibers with a mean fiber length and fineness of 29 mm and 4.2 micronair was pretreated, scoured and dyed. Three ring yarns were spun separately from 100% grey cotton…

Abstract

Grey cotton fibers with a mean fiber length and fineness of 29 mm and 4.2 micronair was pretreated, scoured and dyed. Three ring yarns were spun separately from 100% grey cotton (R.R.Y.), 50% dyed and 50% grey cotton blend (M.R.Y.) and 100% dyed cotton (D.R.Y.). The extent of fiber damage was assessed by measuring the length and the mechanical characteristics of cotton fibers after passing the fibers through the lap machine and the draw frame II. Properties of R.R.Y., M.R.Y. and D.R.Y. samples were examined. In terms of tenacity and elongation at break, grey and dyed cotton fibers, which were selected after being processed by the lap machine and the draw frame II, were very similar. The fiber length by number and weight of grey cotton was longer than that of dyed cotton, while the amount of fiber nep and short fiber content of dyed cotton were more than those of grey cotton.

The three yarn samples were the same in terms of elongation at break. The tenacity of R.R.Y. was the highest but the yarn sample was the lowest in terms of coefficients of mass variation (Cv%), imperfection and hairiness in comparison with the M.R.Y. and D.R.Y. samples.

Details

Research Journal of Textile and Apparel, vol. 12 no. 1
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 5 June 2017

Arunangshu Mukhopadhyay, Vinay Kumar Midha and Nemai Chandra Ray

This study aims to optimize the parametric combination of injected slub yarn to achieve least abrasive damage on fabrics produced from it.

Abstract

Purpose

This study aims to optimize the parametric combination of injected slub yarn to achieve least abrasive damage on fabrics produced from it.

Design/methodology/approach

Single base injected slub yarn structural parameters, vis-à-vis slub length, slub thickness and slub frequency, were varied during preparation of yarn samples under this research work. A total of 17 yarn samples were produced according to the Box and Bhenken design of the experiment. Subsequently knitted and woven (using injected slub yarns in the weft only) fabric samples were prepared from these yarns. Yarn and fabric samples were abraded with standard instruments to see the impact of yarn structural parameters on abrasive damage of fabric in terms of fabric mass loss and appearance deterioration. From the test results, empirical models relating to slub parameters and fabric abrasion behavior were developed through a backward elimination regression approach. Subsequently, a set of optimal parametric combinations was derived with multi-objective evolutionary algorithms by using MATLAB software. This was followed by ranking all optimal solutions through technique for order preference by similarity to idle solution (TOPSIS) score analysis.

Findings

The injected slub yarn’s structural parameters have a strong influence on the abrasive damage of knitted and woven fabric. It is seen that the best suitable parametric combination of slub parameters for achieving the least abrasive damage is not the same for knitted and woven fabric.

Practical implications

The spinner can explore this concept to find out the best suitable parametric combination during pattern making of injected slub yarn through MATLAB solution followed by TOPSIS score analysis based on their priority of criteria level to ensure better abrasion behavior of fabric produced.

Originality/value

Optimization of parametric combination of injected slub yarns will help to ensure production of fabric with most resistance to abrasion for specific applications. The studies showed that the optimal solution for woven and knitted fabrics is different. The result indicates that in the case of knitted fabric, comparatively lesser slub thickness is found to be suitable for getting better fabric abrasion resistance, whereas in the case of woven fabric, comparatively higher slub thickness is found suitable for the same.

Details

Research Journal of Textile and Apparel, vol. 21 no. 2
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 1 August 2015

Mohammad Abdul Jalil, Rabindra Chandra Sinha, A.K.M. Mahabubuzzaman, Md. Milon Hossain and Mohammad Arafat Idris

A study is performed on the properties of jute-pineapple leaf fiber (PALF) blended yarn and 100% jute yarn. The jute-PALF blend ratios of two counts of yarn (5 and 7 lbs/spy) are…

Abstract

A study is performed on the properties of jute-pineapple leaf fiber (PALF) blended yarn and 100% jute yarn. The jute-PALF blend ratios of two counts of yarn (5 and 7 lbs/spy) are 70:30 and 80:20 respectively. The physical properties of the blended yarns such as load at break, strain at break, tenacity at break, tensile modulus and quality ratio are tested and measured. It is observed from the test results that the physical properties of the blended yarns are better than those of the 100% jute yarn. The experimental results also show that the physical and structural properties of the blended yarn changes with the increase of PALF in the blend ratio. So the blending of PALF has a positive impact on yarn properties. Another study is done, in which it is found that surface appearance properties like color strength (K/S value) and whiteness, yellowness and brightness indices of the blended yarns are almost the same as those of the jute yarn due to the blending of jute-PALF. Therefore, the blending ratio does not cause any notable changes in the natural color of the jute yarn.

Details

Research Journal of Textile and Apparel, vol. 19 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

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