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Article
Publication date: 15 June 2012

Jiusheng Bao, Zhencai Zhu, Minming Tong, Yan Yin and Yuxing Peng

The purpose of this paper is to describe some tribological experiments which were executed to find the influence of braking pressure on tribological performance of non‐asbestos…

Abstract

Purpose

The purpose of this paper is to describe some tribological experiments which were executed to find the influence of braking pressure on tribological performance of non‐asbestos brake shoe used in mine hoister during its emergency braking.

Design/methodology/approach

The WSM‐3 non‐asbestos brake shoe, which has been widely used in mine hoister, was selected as experimental material. Some tribological experiments of the brake shoe sliding on 16Mn steel were investigated on the X‐DM friction tester by simulating of emergency braking conditions of mine hoister. Three kinds of tribological indexes: friction coefficient, stability coefficient of friction coefficient, and wear rate were considered to score the tribological performance and the morphology of worn surfaces were observed through the S‐3000N scanning electron microscopy (SEM) to explore the tribological mechanisms.

Findings

It was found first, that the instant friction coefficient is not constant during emergency braking. After a short climbing period, it rises gradually to steady value. Second, with the increasing of braking pressure, the mean friction coefficient rises first then falls, while its stability coefficient falls gradually. The wear rate rises continuously with the braking pressure increasing. Also, the rising velocity of wear rate at high pressure is higher than it is at low pressure. Third, the instant surface temperature rises first then falls during braking and the mean surface temperature rises continuously with the braking pressure increasing.

Originality/value

It is found that the increasing of braking pressure within a certain range is helpful for achieving a high friction coefficient and a steady wear rate. But too high pressure will cause contrarily the falling of frictional performance and serious of wear performance. So it is not reliable to rise the braking pressure without limited during emergency braking.

Details

Industrial Lubrication and Tribology, vol. 64 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 February 2012

Yan Yin, Jiusheng Bao and Lei Yang

The purpose of this paper is to find the variations of brake lining's frictional performance with braking conditions, and their influence on the braking safety and reliability of…

Abstract

Purpose

The purpose of this paper is to find the variations of brake lining's frictional performance with braking conditions, and their influence on the braking safety and reliability of automobiles.

Design/methodology/approach

As the semimetal brake lining is widely used currently in automobiles, it was selected as the experimental material. By simulating the braking conditions and environment of automobiles, some tribological experiments of the brake lining were investigated on the X‐DM friction tester, when it is paired with the friction disc made of gray cast iron. The influence of braking pressure, sliding velocity and surface temperature on the friction coefficient and its stability coefficient were studied in depth through experiments.

Findings

The friction coefficient decreases gradually with the increasing of braking pressure and sliding velocity when the surface temperature is naturally rising. It rises first then falls with the surface temperature rising and the maximal value appears at nearly 200°C. The stability of friction coefficient decreases obviously when the sliding velocity exceeds 30 m/s, the braking pressure exceeds 1.8 MPa and the surface temperature is over 200°C. Based on the experimental results, the authors consider that it is not reliable to execute an emergency braking only by rising the braking pressure when the automobile is driving with a high velocity. In order to reduce the bad influence of high temperature on frictional performance, some effective actions should be taken for cooling the friction disc. What is more, special attention should be paid to the decreasing of frictional stability during the braking with high velocity, pressure and temperature.

Originality/value

This paper studies the influence of braking conditions on friction coefficient and its stability of the semimetal brake lining for automobiles. It is believed that this research may have some actual guidance for enhancing the braking safety and reliability of automobiles.

Article
Publication date: 6 November 2017

Hongbin Mu, Qingdong Yan and Wei Wei

Traditional prediction of braking characteristics of vehicular hydrodynamic retarders is commonly conducted based on braking characteristics model of closed working chamber…

Abstract

Purpose

Traditional prediction of braking characteristics of vehicular hydrodynamic retarders is commonly conducted based on braking characteristics model of closed working chamber, namely, closed working chamber model (CWCM). In CWCM, inlet and outlet oil pressures and braking torque are considered to be independent of inlet and outlet flow rates. However, inlet and outlet flow rates can affect internal and external braking characteristics under actual working conditions. This study aims to establish a more accurate braking characteristics model of a hydrodynamic retarder under full oil-charging condition, and then the influence of varying inlet and outlet flow rates on oil pressures and braking torque is investigated in this paper.

Design/methodology/approach

A full flow passage of working chamber in a hydrodynamic retarder with inlet and outlets was established, and the reliability of numerical model was analyzed and validated. Pressure rise was introduced to describe the variation of inlet and outlet oil pressures. Then, on the basis of the validation, the CWCM was proposed at different rotor rotational speeds. The inlet and outlet oil pressures and braking torque were numerically computed at different inlet and outlet flow rates with Full Factorial Design experimental method. The results obtained were involved into establishing the braking characteristics model of open working chamber, namely, open working chamber model (OWCM), combined with Radial basis function approximation model. The OWCM with different inlet and outlet flow rates was analyzed and compared with CWCM.

Findings

The results show that inlet and outlet flow rates have obvious influence on the variation of inlet and outlet oil pressures in OWCM compared with CWCM. The outlet A pressure rise significantly changes with the inlet and outlet A flow rates, while the pressure rise of outlet B is mainly affected by the outlet B flow rate.

Originality/value

This paper presents an OWCM of hydrodynamic retarders under full oil-charging condition. The model takes into account the impact of oil inflowing and outflowing from the working chamber, which can provide a more accurate prediction of braking characteristics of hydrodynamic retarders.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 27 no. 11
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 October 1975

ALTHOUGH assisted by such agencies as aerodynamic drag and engine reverse thrust, slowing and stopping a modern aircraft on the ground is achieved principally by the use of wheel…

Abstract

ALTHOUGH assisted by such agencies as aerodynamic drag and engine reverse thrust, slowing and stopping a modern aircraft on the ground is achieved principally by the use of wheel brakes to generate a horizontal drag force between the tyres and the ground. In the braking process the aircraft kinetic energy is converted to heat energy in the brakes by the application of hydraulic power to the brake discs to create friction. The heat energy is dissipated by natural or forced cooling.

Details

Aircraft Engineering and Aerospace Technology, vol. 47 no. 10
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 December 1931

R. Waring Brown

IN a previous article the subject of wheel brakes for aeroplanes was surveyed and the various types of brake in use briefly described. It is now proposed to deal in exact detail…

Abstract

IN a previous article the subject of wheel brakes for aeroplanes was surveyed and the various types of brake in use briefly described. It is now proposed to deal in exact detail with hydraulic brakes, which are receiving more and more attention for installation in aircraft.

Details

Aircraft Engineering and Aerospace Technology, vol. 3 no. 12
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 July 1931

R. Waring‐Brown

ON the assumption that brakes are essential to the operation of modern aircraft, the question of design must be considered, and the exact functions must be studied with a view to…

Abstract

ON the assumption that brakes are essential to the operation of modern aircraft, the question of design must be considered, and the exact functions must be studied with a view to obtaining the desired results. The chief requirements of ideal brakes may be summarized as follows:—

Details

Aircraft Engineering and Aerospace Technology, vol. 3 no. 7
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 4 February 2014

Yan Yin, Jiusheng Bao and Lei Yang

In order to improving the braking reliability and assuring the driving safety of automobiles, this paper aims at the wear performance and its online monitoring of its brake

Abstract

Purpose

In order to improving the braking reliability and assuring the driving safety of automobiles, this paper aims at the wear performance and its online monitoring of its brake lining.

Design/methodology/approach

The wear performance of the semimetal brake lining for automobiles was investigated on a self-made braking tester for disc brakes. Based on the experimental data, an intelligent forecasting model for the wear rate was established by the artificial neural network (ANN) technology. And by taking it as a core, an online braking wear monitoring system for automobiles was designed.

Findings

It is shown that the wear rate rises obviously with the increasing of both initial braking velocity and braking pressure. By the contrast, the initial braking velocity affects the wear rate more seriously. The ANN model trained by the experimental data shows favorable capability for predicting of the wear rate. The big forecasting errors at high velocity and heavy load should be attributed to the jumping of the wear rate at this period. Based on the existed sensors and electronic control unit system of automobiles, the online braking wear monitoring system can be established easily by the ANN technology.

Originality/value

A self-made braking tester for disc brakes was used to test the wear performance, which can simulate better the actual disc braking conditions than the standard pin-on-disc friction tester. An online braking wear monitoring system was designed to help improving the braking reliability and safety of automobiles.

Details

Industrial Lubrication and Tribology, vol. 66 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 March 1948

R. Waring‐Brown

THE various systems of braking are still undergoing intensive investigation, particularly covering schemes of control, methods of operation and design of brake units. While…

Abstract

THE various systems of braking are still undergoing intensive investigation, particularly covering schemes of control, methods of operation and design of brake units. While considerable improvements have been effected all round, the actual brakes offer much scope for advancement and, as in automobiles, the attention of designers has recently been focused on the construction of disk type brakes and on the advantages that may accrue from their adoption.

Details

Aircraft Engineering and Aerospace Technology, vol. 20 no. 3
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 13 September 2023

Dongdong Lin, Xiaoyu Yan, Binsan Chen, Na She, Yining Ding and Shichao Dong

This study aims to explore the impact of key parameters of brake pads on the dynamic characteristics of the braking system.

Abstract

Purpose

This study aims to explore the impact of key parameters of brake pads on the dynamic characteristics of the braking system.

Design/methodology/approach

This study conducted experimental research based on a friction testing machine with a slider-disc structure. The experiment studied the impact of key parameters of brake pads (rotation speed, pressure, mass, braking radius, etc.) and the braking environment (dry friction, wetness, sand, etc.) on the stability of the braking system. At the same time, a dynamic model of the brake pad braking system was established and compared with experimental results using the mathematical tool of autocorrelation coefficient.

Findings

The key parameters of brake pads have a significant impact on the dynamic characteristics of the braking system; under different conditions of brake pad mass, tribological parameters, brake pad radius and braking environment, the chaotic characteristics of the braking friction force signal show a trend of expansion or contraction, which can be suppressed by adjusting the key parameters of brake pads.

Originality/value

This study can provide a reference for optimizing the braking strategy and reducing noise and vibration in brake pad systems.

Details

Industrial Lubrication and Tribology, vol. 75 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 17 August 2020

Ali Belhocine and Oday Ibraheem Abdullah

This study aims to investigate numerically a thermomechanical behavior of disc brake using ANSYS 11.0 which applies the finite element method (FEM) to solve the transient thermal…

Abstract

Purpose

This study aims to investigate numerically a thermomechanical behavior of disc brake using ANSYS 11.0 which applies the finite element method (FEM) to solve the transient thermal analysis and the static structural sequentially with the coupled method. Computational fluid dynamics analysis will help the authors in the calculation of the values of the heat transfer (h) that will be exploited in the transient evolution of the brake disc temperatures. Finally, the model resolution allows the authors to visualize other important results of this research such as the deformations and the Von Mises stress on the disc, as well as the contact pressure of the brake pads.

Design/methodology/approach

A transient finite element analysis (FEA) model was developed to calculate the temperature distribution of the brake rotor with respect to time. A steady-state CFD model was created to obtain convective heat transfer coefficients (HTC) that were used in the FE model. Because HTCs are dependent on temperature, it was necessary to couple the CFD and FEA solutions. A comparison was made between the temperature of full and ventilated brake disc showing the importance of cooling mode in the design of automobile discs.

Findings

These results are quite in good agreement with those found in reality in the brake discs in service and those that may be encountered before in literature research investigations of which these will be very useful for engineers and in the design field in the vehicle brake system industry. These are then compared to experimental results obtained from literatures that measured ventilated discs surface temperatures to validate the accuracy of the results from this simulation model.

Originality/value

The novelty of the work is the application of the FEM to solve the thermomechanical problem in which the results of this analysis are in accordance with the realized and in the current life of the braking phenomenon and in the brake discs in service thus with the thermal gradients and the phenomena of damage observed on used discs brake.

Details

World Journal of Engineering, vol. 17 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

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