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Numerical simulations were carried out for two cooling schemes, a circular hole and a louver cooling scheme, at the leading edge of a rotor blade in a complete turbine stage.

Two holes were positioned at the leading edge of a rotating blade, one on the pressure side and the other on the suction side. The methodology was validated with a circular hole case. Numerical results of cooling effectiveness for three blowing ratios at three rotational speeds were successfully obtained. Both blowing ratio and rotating speed of the rotor affect the cooling effectiveness level.

It was shown that for the circular hole, the blowing ratio is the dominant factor at low blowing ratios and the rotational speed is the dominant factor at high blow ratios when jet is prone to lift off in determining the cooling effectiveness level. For the louver scheme, a higher rotational speed leads to a higher level of cooling effectiveness since jet liftoff is avoided.

There are only a few studies of film cooling on a rotational turbine blade and very few studies of film cooling at the leading edge of a rotating turbine blade in the open literature. The present work presents a challenging CFD case. The analysis of film cooling at the leading edge of an airfoil was presented, which sheds light on the physics of film cooling and should prove helpful to the cooling designs of turbine blades.

The purpose of this paper is to report the result of a numerical investigation of film cooling performance on a flat plate for finding optimum blowing ratios.

Steady-state simulations have been performed, and the flow has been considered incompressible. Calculations have been performed with 3D finite-volume method and the k-e turbulence model.

The adiabatic film cooling effectiveness and the effects of density ratio (DR), blowing ratio (M) and main stream turbulence intensity (Tu), coolant penetration, hole incline and diameter are studied. The temperature and film cooling effectiveness contours, centerline and laterally film cooling effectiveness are presented for these cases. Results show that the cases with smaller Tu have better effectiveness. In the console, using the air coolant and in cylindrical hole cases, using CO₂ coolant fluid has higher effectiveness. The results indicated that there is an optimum blowing ratio in the cylindrical hole cases to optimize the performance of new gas turbines.

Investigation of optimum blowing ratio for the convex surfaces and turbine blades is a prospective topic for future studies.

The motivation of this study comes from several industrial applications such as film cooling of gas turbine components. This research gives the best blowing ratio for receiving maximum cooling effectiveness with minimum coolant velocity.

This study optimizes the blowing ratio for film cooling on a flat plate.

To investigate the film cooling effectiveness in a flat plate with a single row of rectangular injection holes.

Three injection holes in model are in a single row. The holes are rectangular cross section and they are 9 × 6.5 mm. The injection holes are inclined at 30° along the mainstream direction. The blowing ratios are from 0.5 to 2.0. The experiments and their computational models are established to investigate its effects at the 330 and 335 and 340 K injection temperatures and the different blowing ratios.

Results show that the blowing ratio and injection temperature and momentum flux ratio affect the film cooling effectiveness and to provide a good film cooling performance in both mainstream and lateral direction a suitable blowing ratio should be selected. In this study, the highest effectiveness is determined at a blowing ratio of 0.5. Further increasing this ratio results in reverse effect on the film cooling effectiveness.

It is the fist time the film cooling effectiveness is compared at the rectangular injection holes as experimental and numerical.

The purpose of this paper is to investigate the film cooling effectiveness and heat transfer coefficient in a flat plate with two rows of rectangular injection holes.

Experimental and numerical investigation of film cooling effectiveness in a flat plate with two rows which are rectangular injection holes. The liquid crystal technique has been used for measuring the heat transfer coefficients on the mixture region. Three injection holes in model are in a single row. The holes are rectangular cross section and they are 9 × 6.5 mm. The injection holes are inclined at 30° along the mainstream direction. The blowing ratios are from 0.5 to 2.0. The experiments and their computational models are established to investigate its effects at the 330 and 340 and 350 K injection temperatures and the different blowing ratios.

The results show that the film cooling effectiveness and heat transfer coefficient of a given flat plate surface, both along the mainstream and lateral direction, depend on the optimum selection of parameters. In this study, the highest effectiveness is determined at a blowing ratio of 0.5. Further increasing the ratio results in reverse effect on the film cooling effectiveness.

It is the fist time the film cooling effectiveness is compared at the rectangular injection holes with two rows as experimental and numerical.

Maintaining the turbine blade’s temperature within the safety limit is challenging in high-pressure turbines. This paper aims to numerically present the conjugate heat transfer analysis of a novel approach to mini-channel embedded film-cooled flat plate.

Numerical simulations were performed at a steady state using SST k – ω turbulence model. Impingement and film cooling are classical approaches generally adopted for turbine blade analysis. The existing film cooling techniques were compared with the proposed design, where a mini-channel was constructed inside the solid plate. The impact of the blowing ratio (M), Biot number (Bi) and temperature ratio (TR) on overall cooling performance was also studied.

Overall cooling effectiveness was always shown to be higher for mini-channel embedded film-cooled plates. The effectiveness increases with increasing the blowing ratio from M = 0.3 to 0.7, then decreases with increasing blowing ratio (M = 1 and 1.4) due to lift-off conditions. The mini-channel embedded plate resulted in an approximately 21% increase in area-weighted average overall effectiveness at a blowing ratio of 0.7 and Bi = 1.605. The lower uniform temperature was also found for all blowing ratios at a low Biot number, where conduction heat transfer significantly impacts total cooling effectiveness.

To the best of the authors’ knowledge, this study presents a novel approach to improve the cooling performances of a film-cooled flat plate with better cooling uniformity by using embedded mini-channels. Despite the widespread application of microchannels and mini-channels in thermal and fluid flow analysis, the application of mini-channels for blade cooling is not explored in detail.

The purpose of this study is to explore the mist-air film cooling performance on a three-dimensional (3-D) flat plate. In mist-air film cooling technique, a small amount of water droplets is injected along with the coolant air. The objective is to study the influence of shape of the coolant hole and operating conditions on the cooling effectiveness.

In this study, 3-D numerical simulations are performed. To simulate the mist-air film cooling over a flat plate, air is considered as a continuous phase and mist is considered as a discrete phase. Turbulence in the flow is accounted using Reynolds averaged Navier–Stokes equation and is modeled using k–e model with enhanced wall treatment.

The results of this study show that, for cylindrical coolant hole, coolant with 5% mist concentration is not effective for mainstream temperatures above 600 K, whereas for fan-shaped hole, even 2% mist concentration has shown significant impact on cooling effectiveness for temperatures up to 1,000 K. For given mist-air coolant flow conditions, different trend in effectiveness is observed for cylindrical and fan-shaped coolant hole with respect to main stream temperature.

This study is limited to a flat plate geometry with single coolant hole.

The motivation of this study comes from the requirement of high efficiency cooling techniques for cooling of gas turbine blades. This study aims to study the performance of mist-air film cooling at different geometric and operating conditions.

The originality of this study lies in studying the effect of parameters such as mist concentration, droplet size and blowing ratio on cooling performance, particularly at high mainstream temperatures. In addition, a systematic performance comparison is presented between the cylindrical and fan-shaped cooling hole geometries.

To develop a reliable methodology and procedure of simulating the jet‐in‐crossflow using the current turbulence models and numerically investigate the cooling performance of a new scheme for the engines of next generation.

A new advanced film cooling scheme is proposed based on the literature survey and a systematic methodology developed to successfully predict the right level of heat transfer in the CFD simulation of film cooling.

The proposed cooling scheme gives considerable lower heat transfer coefficient at the centerline in the near hole region than the traditional cylindrical hole, especially at a high blowing ratio when traditional cylindrical hole undergoes liftoff.

The number of cooling holes in the computational domain is limited by the speed of the computers used.

The new methodology can be used to numerically test new cooling schemes in the design of turbine blades and to provide useful information/data under actual working conditions to design engineers.

This paper provides some useful information on the simulation of film cooling in terms of the performance of different turbulence models and wall treatments and also sends some valuable messages regarding the design of cooling scheme of turbine blades to the technical community.

In this study, numerical simulations are performed to compare the adiabatic film cooling effectiveness and reveal the difference of film cooling mechanisms of two models with the same geometries and cross-section areas of film holes’ exits at three typical blowing ratios (M = 0.5, 1 and 1.5). The two models are an elliptical model and a cylindrical model with 90° compound angle, respectively.

Three different cases are considered in this work and the baseline is the model with a cylindrical film hole. The same boundary conditions and a validated turbulence model (realizable k-ε) are adopted for all cases.

The results show that both the elliptical and cylindrical models with 90° compound angle can enhance the film cooling effectiveness compared with the baseline. However, the elliptical model performs well at lower blowing ratios and in the near region at each blowing ratio because of the wider width of the film hole’s exit. The cylindrical model with 90° compound angle provides better film cooling effectiveness in the further downstream area of the film hole at higher blowing ratio because of the less lift-off and better coolant coverage in the larger x/D region along the mainstream direction.

Overall, it can be concluded that although the elliptical and cylindrical models with 90° compound angle have identical hole exits, the different inlet direction and cross-sectional geometry affect the flow structures when the coolant enters, moves through and exits the hole and finally different film cooling results appear.

In this paper, the effectiveness of a number of active devices for the control of shock waves on transonic aerofoils is investigated using numerical solutions of the Reynolds‐averaged Navier‐Stokes equations. A brief description of the flow model and the numerical method is presented including, in particular, the boundary condition modelling and the numerical treatment for surface mass transfer. Comparisons with experimental data have been made where possible to validate the numerical study before some systematic numerical simulations for a parametric study. The effects of surface suction, blowing, and local modification of the surface contour (bump) on aerofoil aerodynamic performance have been studied extensively regarding the control location, the mass flow strength and the bump height. The numerical simulations highlight the benefits and drawbacks of the various control devices for transonic aerodynamic performance and identify the key design parameters for optimisation.

The present study aims to conduct a numerical investigation of a novel film cooling scheme combining in‐hole impingement cooling and flow turbulators with traditional downstream film cooling, and was originally proposed by Pratt & Whitney Canada for high temperature gas turbine applications.

Steady‐state simulations were performed and the flow was considered incompressible and turbulent. The CFD package FLUENT 6.1 was used to solve the Navier‐Stokes equations numerically, and the preprocessor, Gambit, was used to generate the required grid.

It was determined that the proposed scheme geometry can prevent coolant lift‐off much better than standard round holes, since the cooling jet remains attached to the surface at much higher blowing rates, indicating a superior performance for the proposed scheme.

The present study was concerned only with the downstream effectiveness aspect of performance. The performance related to the heat transfer coefficient is a prospective topic for future studies.

Advanced and innovative cooling techniques are essential in order to improve the efficiency and power output of gas turbines. This scheme combines in‐hole impingement cooling and flow turbulators with traditional downstream film cooling for improved cooling capabilities.

This new advanced cooling scheme both combines the advantages of traditional film cooling with those of impingement cooling, and provides greater airfoil protection than traditional film cooling. This study is of value for those interested in gas turbine cooling.