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The purpose of this paper is to introduce parametered modeling technology for the civil aircraft engine fan blade, to design the fan blade rapidly and accurately.

The entire fan blade consists of three crucial parts: blade airfoil, tenon and airfoil root. Blade airfoil with a free surface feature is formed through the blade profiles from the hub to tip in the radial direction. The non‐uniform rational basis spline (NURBS) is utilized to describe the blade profile. The geometry model of fan blade tenon is generated by extruding the sketch of the tenon. And the fillet section is designed to achieve the smooth transition of the up surface and the bottom surface of the blade root. Furthermore, the fan blade of a typical commercial engine is redesigned by the above method.

The stress analysis of the fan blade shows that the fan blade model designed in this work is reasonable.

The parametered fan blade model is presented on the basics of feature‐based modeling technology.

IN the majority of cases, the performance of a new airscrew design is estimated by making use of other test results, already known, and which are recalculated for the particular case in question by applying the laws of similarity.

The purpose of this paper is to define an optimal pitching profile for the blades of a cycloidal rotor which minimizes the mean power consumption for a given mean thrust of the rotor.

A simple analytical model of the kinematics and aerodynamics of a cycloidal rotor is defined first to obtain expressions for thrust and power depending on the pitching profile and geometrical parameters of the rotor. Then, Lagrange optimization is applied to obtain the optimal pitching schedule under hovering conditions. Finally, results of the theoretical analysis are compared with those of a two-dimensional computational fluid dynamics (CFD) model.

Results of the optimization suggest that the optimal profile is a combination of sinusoidal functions. It is shown that the adoption of the optimal pitching schedule could improve the power efficiency of the rotor by approximately 25 per cent.

The possibility to increase the efficiency of a cycloidal rotor by acting on its pitching schedule could be a significant factor of success for this alternative propulsion concept.

The present work represents the first attempt at a definition of an optimal pitching profile for a cycloidal rotor. Moreover, although being carried out on the basis of simplified analytical considerations, the present investigation sets a methodological framework which could be successfully applied to the design of similar kinds of systems.

Based on aerodynamic analysis, an optimization method for the profiles of turbine blade is studied in this paper. This method is capable of addressing multiple objectives and constrains without relying on user input. A quintic polynomial is used to build the three‐dimensional blade model and a three dimensional Navier‐Stokes solver was used to solve the flow field around the turbine blade. The objective functions are the turbine aerodynamic efficiency and total pressure ratio. The optimization is completed with the K‐S function technique and accelerated by approximation technique. Finally, the proposed method is applied to optimizing a true blade to validate its accuracy and efficiency. The obtained result shows that the approximation method is more efficient and accurate than the conventional method.

The aim of the paper is to provide an economically viable solution for the blade repair process. There is a continual increase in the repair market, which requires an increased level of specialised technology to reduce the repair cost and to increase productivity of the process.Design/methodology/approach – This paper introduces the aerospace component defects to be repaired. Current repair technologies including building‐up and machining technology are reviewed. Through the analysis of these available technologies, this paper proposes an integrated repair strategy through information integration and processes concentration.Findings – Provides detailed description and discussion for the repair system, including 3D digitising system, repair inspection, reverse engineering‐based polygonal modelling, and adaptive laser cladding and adaptive machining process.Originality/value – This paper describes a 3D non‐contact measurement‐based repair integration system, and provides a solution to create an individual blade‐oriented nominal model to achieve adaptive repair process (laser cladding/machining) and automated inspection.

The purpose of this review is to comprehensively consider the material properties and processing of additive titanium alloy and provide a new perspective for the robotic grinding and polishing of additive titanium alloy blades to ensure the surface integrity and machining accuracy of the blades.

At present, robot grinding and polishing are mainstream processing methods in blade automatic processing. This review systematically summarizes the processing characteristics and processing methods of additive manufacturing (AM) titanium alloy blades. On the one hand, the unique manufacturing process and thermal effect of AM have created the unique processing characteristics of additive titanium alloy blades. On the other hand, the robot grinding and polishing process needs to incorporate the material removal model into the traditional processing flow according to the processing characteristics of the additive titanium alloy.

Robot belt grinding can solve the processing problem of additive titanium alloy blades. The complex surface of the blade generates a robot grinding trajectory through trajectory planning. The trajectory planning of the robot profoundly affects the machining accuracy and surface quality of the blade. Subsequent research is needed to solve the problems of high machining accuracy of blade profiles, complex surface material removal models and uneven distribution of blade machining allowance. In the process parameters of the robot, the grinding parameters, trajectory planning and error compensation affect the surface quality of the blade through the material removal method, grinding force and grinding temperature. The machining accuracy of the blade surface is affected by robot vibration and stiffness.

This review systematically summarizes the processing characteristics and processing methods of aviation titanium alloy blades manufactured by AM. Combined with the material properties of additive titanium alloy, it provides a new idea for robot grinding and polishing of aviation titanium alloy blades manufactured by AM.

This paper discusses research on machining and repairing of turbomachinery components which are generally complex geometries and made up of difficult to machine materials (nickel super alloys or titanium alloys).

The approaches, methods and methodologies used for machining and repairing of blades are reviewed as well as the comparisons between them are made.

Particularly, the most recent blade machining and repair techniques using high flexible machine tools and industrial robots, are mentioned.

The limitation of the approaches, methods and methodologies are given and supported by real practical application examples.

This paper presents a state of the art review of research in machining and repairing of turbomachinery components, which have been mainly done in the last decade. The paper act as a reference, gathering the works about turbomachinery components from a manufacturing point of view.

In this paper, a turbine blade was optimized by multidisciplinary design optimization (MDO) method. This turbine blade optimization is based on the optimization frame software iSIGHT, in which four disciplines (aerodynamics, thermal dynamics, structural mechanics and structural dynamics) have been integrated. Two commercial discipline analysis soft wares, NUMECA and ANSYS, are coupled in the platform iSIGHT. The three dimensional (3‐D) model of a blade was firstly parameterized. And then a set of parameters are chosen to optimize the blade to obtain the better overall properties. The result shows that the overall performances of the turbine blade have been improved remarkably after it is optimized by using the MDO method.

There are three purposes in this paper: to verify the importance of bi-directional fluid-structure interaction algorithm for centrifugal impeller designs; to study the relationship between the flow inside the impeller and the vibration of the blade; study the influence of material properties on flow field and vibration of centrifugal blades.

First, a bi-directional fluid-structure coupling finite element numerical model of the supersonic semi-open centrifugal impeller is established based on the Workbench platform. Then, the calculation results of impeller polytropic efficiency and stage total pressure ratio are compared with the experimental results from the available literature. Finally, the flow field and vibrational characteristics of 17-4PH (PHB), aluminum alloy (AAL) and carbon fiber-reinforced plastic (CFP) blades are compared under different operating conditions.

The results show that the flow fields performance and blade vibration influence each other. The flow fields performance and vibration resistance of CFP blades are higher than those of 17-4PH (PHB) and aluminum alloy (AAL) blades. At the design speed, compared with the PHB blades and AAL blades, the CFP blades deformation is reduced by 34.5% and 9%, the stress is reduced by 69.6% and 20% and the impeller pressure ratio is increased by 0.8% and 0.14%, respectively.

The importance of fluid-structure interaction to the aerodynamic and structural design of centrifugal impeller is revealed, and the superiority over composite materials in the application of centrifugal impeller is verified.

High speed axial flow pumps are widely used in aircraft fuel systems. Conventional axial flow pumps often generate radial secondary flows at partial-load conditions which influence the flow structure and form a “saddle-shaped” region in the Q-H curve that can destabilize the operation. Thus, the “saddle-shaped” Q-H region must be eliminated. The paper aims to discuss these issues.

The swept stacking method is often used for radial flow control in turbo-machinery impeller blade design. Hence, this study uses the swept stacking method to design a high speed axial flow pump. The detached eddy simulation method and experiments are used to compare the performance of a swept blade impeller in a high speed axial fuel pump with the original straight blade impeller. Both the pump performance and internal flow characteristics are studied.

The results show separation vortices in the impeller with the straight blade design at partial-load conditions that are driven by the rotating centrifugal force to gather near the shroud. The swept geometry provides an extra force which is opposite to the rotating centrifugal force that creates a new radial equilibrium which turns the flow back towards the middle of the blade which eliminates the vortices and the “saddle-shaped” Q-H region. The swept blade impeller also improves the critical cavitation performance. Analysis of the pressure pulsations shows that the swept blade design does not affect the stability.

This study is the initial application of swept blades for axial flow liquid pumps. The results show how the swept stacking changes the radial equilibrium of the high density, high viscosity flow and the effects on the mass transfer and pressure pulsations. The swept blade effectively improves the operating stability of high speed fuel pumps.