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Article
Publication date: 1 July 2021

Silambarasan R., Veerappan A.R. and Shanmugam S.

The purpose of this study is to investigate the effect of structural deformations and bend angle on plastic collapse load of pipe bends under an in-plane closing bending moment…

Abstract

Purpose

The purpose of this study is to investigate the effect of structural deformations and bend angle on plastic collapse load of pipe bends under an in-plane closing bending moment (IPCM). A large strain formulation of three-dimensional non-linear finite element analysis was performed using an elastic perfectly plastic material. A unified mathematical solution was proposed to estimate the collapse load of pipe bends subjected to IPCM for the considered range of bend characteristics.

Design/methodology/approach

ABAQUS was used to create one half of the pipe bend model due to its symmetry on the longitudinal axis. Structural deformations, i.e. ovality (Co) and thinning (Ct) varied from 0% to 20% in 5% steps while the bend angle (ø) varied from 30° to 180° in steps of 30°.

Findings

The plastic collapse load decreases as the bend angle increase for all pipe bend models. A remarkable effect on the collapse load was observed for bend angles between 30° and 120° beyond which a decline was noticed. Ovality had a significant effect on the collapse load with this effect decreasing as the bend angle increased. The combined effect of thinning and bend angle was minimal for the considered models and the maximum per cent variation in collapse load was 5.76% for small bend angles and bend radius pipe bends and less than 2% for other cases.

Originality/value

The effect of structural deformations and bend angle on collapse load of pipe bends exposed to IPCM has been not studied in the existing literature.

Details

World Journal of Engineering, vol. 19 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 17 June 2022

Wei Liu, Hongyan Zhu and Wangzhen Li

The dynamic characteristics prediction and frequency-modulation of pipeline was an important work for the design of aircraft hydraulic structure.

Abstract

Purpose

The dynamic characteristics prediction and frequency-modulation of pipeline was an important work for the design of aircraft hydraulic structure.

Design/methodology/approach

A complex pipeline was deemed as a combination of several segments of straight-pipe-element (SPE). The 3D vibration equations of each SPE were established in their local coordinate system based on Timoshenko-beam model and Euler-beam model, respectively. The dynamic-stiffness-matrixes were deduced from the dispersion relation of these equations. According to the complex pipeline layout in the global coordinate system, a multi dynamic stiffness matrixes assembling (MDSMA) algorithm was carried out to establish the characteristic equations of the whole complex pipeline. The MDSMA solutions were verified to be consistent with experimental results.

Findings

The MDSMA method based on Timoshenko-Beam model was more suitable for the short span aviation pipeline and the vibration at high frequency stage (>350 Hz). The layout affected the pipeline's in-plane stiffness and out-plane stiffness, for the Z-shaped pipe, each order natural mode took place on the ZP and NP alternately. Reasonable designs of bending position and bending radius were effective means for complex pipeline frequency-modulation.

Originality/value

A new dynamic modeling method of aircraft complex pipeline was proposed to obtain the influence of pipeline layout parameters on dynamic characteristics.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 30 June 2020

L.A. Krishna, A.R. Veerappan and S. Shanmugam

Precise assessment of elastic stress is required in the field of fracture mechanics. While bending a straight pipe, the deformation of the circular cross section out of roundness…

Abstract

Purpose

Precise assessment of elastic stress is required in the field of fracture mechanics. While bending a straight pipe, the deformation of the circular cross section out of roundness called ovality and thinning are foreseeable. The ovality has a significant effect on the structural integrity of the pipe. The sole objective of this paper is to provide new analytical solutions to predict accurate elastic stress distribution at the median section of the U-bend, with deformities such as ovality and thinning when subjected to in-plane closing moment by using elastic finite element analysis.

Design/methodology/approach

The quarter model of the U bend has been analysed by using ABAQUS. The elastic stress components included in this analysis are longitudinal bending stress, longitudinal membrane stress, circumferential bending stress and circumferential membrane stress. Based on finite element results, analytical elastic stress solutions are also provided for both longitudinal and circumferential stresses by using these stress components.

Findings

As the ovality has a significant effect, it is further included in the analytical solution. The thinning is not included since it has very little effect. Analytical stress solutions are provided for a wide range of bend characteristics to include ovality, mean radius and thickness.

Originality/value

Significance of ovality and thinning on elastic stress of U-bend has not been reported in the existing literature.

Details

International Journal of Structural Integrity, vol. 12 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 20 October 2021

R. Silambarasan, A.R. Veerappan and S. Shanmugam

The purpose of this paper is to quantify the combined effect of shape distortion and bend angle on the collapse loads of pipe bends exposed to internal pressure and in-plane…

108

Abstract

Purpose

The purpose of this paper is to quantify the combined effect of shape distortion and bend angle on the collapse loads of pipe bends exposed to internal pressure and in-plane closing bending moment. Non-linear finite element analysis with large displacement theory was performed considering the pipe bend material to be elastic perfectly plastic.

Design/methodology/approach

One half of the pipe bend model was built in ABAQUS. Shape distortion, namely, ovality (Co) and thinning (Ct), were each varied from 0% to 20% in steps of 5% and bend angle was varied from 30° to 180° in steps of 30°.

Findings

The findings show that ovality has a significant impact on collapse load. The effect of ovality decreases with an increase in bend angle for small thickness. The opposite effect was observed for large thickness pipe bends. The influence of ovality was more for higher bend angles. Ovality impact was almost negligible at certain internal pressure denoted as nullifying point (NP). The latter increased with an increase in pipe bend thickness and decreased with increase in pipe bend radius. For small bend angles one NP was observed where ovality impact is negligible and beyond this point the ovality effect increased. Two NPs were observed for large bend angles and ovality effect was maximum between the two NPs. Thinning yielded a minimal effect on collapse load except for small bend angles and bend radii. The influence of internal pressure on thinning was also negligible.

Originality/value

Influence of shape distortions and bend angle on collapse load of pipe bend exposed to internal pressure and in-plane closing bending has been not revealed in existing literature.

Details

World Journal of Engineering, vol. 20 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 25 December 2020

Krishna LA, Veerappan AR and Shanmugam S

Elastic stress solutions are required in the field of fracture mechanics and the analysis of creep failure. The published precise elastic solutions are not addressing the…

Abstract

Purpose

Elastic stress solutions are required in the field of fracture mechanics and the analysis of creep failure. The published precise elastic solutions are not addressing the influence of the manufacturing process induced, inevitable cross sectional deviations called ovality and thinning. The influence of ovality on plastic limit and collapse loads are reported in literature. Hence, it is important to study the combined effect of ovality and thinning on elastic stresses of bends.

Design/methodology/approach

This paper relies on elastic finite element evolutions of stress components– longitudinal membrane stress, longitudinal bending stress, circumferential membrane stress and circumferential bending stresses. Based on the results, the coefficients for the equations are also obtained through the regression analysis.

Findings

New analytical solutions are prescribed to estimate the elastic stresses at the mid-section of the 90° very thin-walled bend with ovality and thinning, when subjected to in-plane bending moment. The ovality has significant influence on elastic stress whereas the thinning is not so. The proposed equations give an accurate estimation of elastic stresses at the mid-section of the bend with the incorporation of the parameters, namely R/rm, rm/t and ovality.

Research limitations/implications

The influence of shape imperfections, namely ovality and thinning on elastic stress of 90° very thin-walled bends having rm/t > 20, subject to in-plane bending moment is proposed.

Originality/value

The influence of shape imperfections, namely ovality and thinning, on elastic stress of 90° very thin-walled bends with rm/t > 20, subject to in-plane bending moment is proposed.

Details

Multidiscipline Modeling in Materials and Structures, vol. 17 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 22 March 2022

A. Vinothkumar, AR. Veerappan and S. Shanmugam

The aim of this study is to ensure the structural integrity of 90° back-to-back (B2B) pipe bends by developing a closed-form numerical solution for estimating the collapse load of…

Abstract

Purpose

The aim of this study is to ensure the structural integrity of 90° back-to-back (B2B) pipe bends by developing a closed-form numerical solution for estimating the collapse load of shape distorted 90° B2B pipe bends using non-linear finite element (FE) analysis.

Design/methodology/approach

The collapse behaviour of 90° B2B pipe bends with ovality (Co) and thinning (Ct) has been evaluated by non-linear FE approach. Moment load is applied in the form of in-plane closing moment (IPCM). The current FE approach was evaluated by the numerical solution for the plastic collapse moment of pipe bends, which has been published in the literature. The collapse moments were obtained from the twice elastic slope (TES) method using the moment-rotation curve of every individual model.

Findings

The implication of Ct/Cth on collapse load is found to be highly insignificant in terms of increasing bend radius and Co. Co weakens the geometry, and its effect on the collapse load is substantial. A closed-form numerical solution has been proposed to calculate the collapse load of 90° B2B pipe bend with shape imperfections.

Originality/value

The implications of shape distortion (Co and Ct) in the failure analysis (collapse load) of 90° B2B pipe bends has not been investigated and reported.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 21 December 2022

Raghuraman T., Veerappan AR. and Shanmugam S.

This paper aims to present the approximate limit pressure solutions for thin-walled shape-imperfect 90° pipe bends. Limit pressure was determined by finite element (FE) limit…

Abstract

Purpose

This paper aims to present the approximate limit pressure solutions for thin-walled shape-imperfect 90° pipe bends. Limit pressure was determined by finite element (FE) limit analysis with the consideration of small geometry change effects.

Design/methodology/approach

The limit pressure of 90° pipe bends with ovality and thinning has been evaluated by geometric linear FE approach. Internal pressure was applied to the inner surface of the FE pipe bend models. When von-Mises stress equals or just exceeds the yield strength of the material, the corresponding pressure was considered as the limit pressure for all models. The current FE methodology was evaluated by the theoretical solution which has been published in the literature.

Findings

Ovality and thinning produced a significant effect on thin-walled pipe bends. The ovality weakened pipe bend performance at any constant thinning, while thinning improved the performance of the bend portion at any constant ovality. The limit pressure of pipe bends under internal pressure increased with an increase in the bend ratio and decreased with an increase in the pipe ratio. With a simultaneous increment in bend radius and reduction in wall thickness, there was a reduction in limit pressure. A new closed-form empirical solution was proposed to evaluate limit pressure, which was validated with published experimental data.

Originality/value

The influences of structural deformation (ovality and thinning) in the limit pressure analysis of 90° pipe bends have not been investigated and reported.

Details

World Journal of Engineering, vol. 21 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 21 April 2022

Kunyong Chen, Yong Zhao, Yuming Liu, Haidong Yu and Shunzhou Huang

This paper aims to propose an optimization method to automatically adjust the spatial route of multibend pipes to meet the assembly demands in constrained space.

Abstract

Purpose

This paper aims to propose an optimization method to automatically adjust the spatial route of multibend pipes to meet the assembly demands in constrained space.

Design/methodology/approach

The compact geometric parameters that uniquely determine the pipe route are analyzed. Besides, the relationship between these parameters and the end pose is revealed based on the exponential product formula. Mathematical representations for the engineering constraints, including the end pose restriction, collision interference, manufacture ability and geometric limitations, are further established. On this basis, the adjustment of the spatial route is formulated as a multiconstraint optimization problem. A modified particle swarm optimization method based on the combination of gradient projection and swarm intelligence is designed to find the near-optimal pipe that meets the required assembly demands.

Findings

The experimental results show that the proposed method can effectively find the feasible pipe route that satisfies the engineering constraints and the end pose requirement is highly guaranteed.

Originality/value

The proposed method can automate the geometric adjustment of multi-bend pipes to meet the actual assembly demands, which significantly reduces manual efforts and guarantees high accuracy. The results demonstrate the possibility of further applications in the pipe assembly or design process, especially in ships, aerospace products or pressure vessels.

Details

Assembly Automation, vol. 42 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Book part
Publication date: 8 April 2005

Fredrik von Corswant

This paper deals with the organizing of interactive product development. Developing products in interaction between firms may provide benefits in terms of specialization…

Abstract

This paper deals with the organizing of interactive product development. Developing products in interaction between firms may provide benefits in terms of specialization, increased innovation, and possibilities to perform development activities in parallel. However, the differentiation of product development among a number of firms also implies that various dependencies need to be dealt with across firm boundaries. How dependencies may be dealt with across firms is related to how product development is organized. The purpose of the paper is to explore dependencies and how interactive product development may be organized with regard to these dependencies.

The analytical framework is based on the industrial network approach, and deals with the development of products in terms of adaptation and combination of heterogeneous resources. There are dependencies between resources, that is, they are embedded, implying that no resource can be developed in isolation. The characteristics of and dependencies related to four main categories of resources (products, production facilities, business units and business relationships) provide a basis for analyzing the organizing of interactive product development.

Three in-depth case studies are used to explore the organizing of interactive product development with regard to dependencies. The first two cases are based on the development of the electrical system and the seats for Volvo’s large car platform (P2), performed in interaction with Delphi and Lear respectively. The third case is based on the interaction between Scania and Dayco/DFC Tech for the development of various pipes and hoses for a new truck model.

The analysis is focused on what different dependencies the firms considered and dealt with, and how product development was organized with regard to these dependencies. It is concluded that there is a complex and dynamic pattern of dependencies that reaches far beyond the developed product as well as beyond individual business units. To deal with these dependencies, development may be organized in teams where several business units are represented. This enables interaction between different business units’ resource collections, which is important for resource adaptation as well as for innovation. The delimiting and relating functions of the team boundary are elaborated upon and it is argued that also teams may be regarded as actors. It is also concluded that a modular product structure may entail a modular organization with regard to the teams, though, interaction between business units and teams is needed. A strong connection between the technical structure and the organizational structure is identified and it is concluded that policies regarding the technical structure (e.g. concerning “carry-over”) cannot be separated from the management of the organizational structure (e.g. the supplier structure). The organizing of product development is in itself a complex and dynamic task that needs to be subject to interaction between business units.

Details

Managing Product Innovation
Type: Book
ISBN: 978-1-84950-311-2

Article
Publication date: 1 April 1973

John Brightman, R. Boyfield and F.J. Fielding

December 20, 1972 Industrial relations — Unfair dismissal — Employee semi skilled sheet metal worker — Refusal by employee to do pipe bending without additional payment …

Abstract

December 20, 1972 Industrial relations — Unfair dismissal — Employee semi skilled sheet metal worker — Refusal by employee to do pipe bending without additional payment — Employers' custom of negotiation with employees for bonus rates — Dismissal of employee without adequate negotiation — Whether unfair dismissal — Industrial Relations Act, 1971 (c.72), s. 24 (1), (2), (6).

Details

Managerial Law, vol. 14 no. 1
Type: Research Article
ISSN: 0309-0558

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