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1 – 10 of over 3000
Article
Publication date: 30 July 2019

Zengkun Zhang, Jianjun Wu, Qi Shang, Qiang Jiang, Junzhou Yang and Ruichao Guo

When manufacturing an arc-shaped tube product using push bending process, the transition zone and outfeed zone will inevitably occur. Transition zone and outfeed zone are caused…

Abstract

Purpose

When manufacturing an arc-shaped tube product using push bending process, the transition zone and outfeed zone will inevitably occur. Transition zone and outfeed zone are caused by the kinematical motion of mobile tools. The existence of transition zone and outfeed zone will lead to a big deviation between the forming product and desired shape. To improve the forming quality of arc-shaped products in push bending, the transition zone and outfeed zone are investigated in this paper.

Design/methodology/approach

A piecewise function is used to describe the bending characteristics along bending line, in which a series of vibration parameters are extracted and considered as control values.

Findings

The new strategy is helpful for finding the relationship between tools motion and curvature distribution and improving the bending lines design procedure in flexible push bending.

Originality/value

The new strategy is helpful for finding the relationship between tools motion and curvature distribution and improving the bending lines design procedure in flexible push bending.

Details

Engineering Computations, vol. 36 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 May 1998

Naiyue Zhou and Tushar K. Ghosh

Low‐stress mechanical properties of fabrics are very important in many applications as well as in manufacturing process control. Discusses the importance and potential…

847

Abstract

Low‐stress mechanical properties of fabrics are very important in many applications as well as in manufacturing process control. Discusses the importance and potential applications of an on‐line mechanical property measurement system. In addition, the working principles of existing off‐ line fabric bending testers have been critically reviewed. It is suggested that the principle of a future on‐line system to evaluate fabric bending behaviour should be based on the characterisation of fabric loop shapes.

Details

International Journal of Clothing Science and Technology, vol. 10 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 January 1980

H. Nitsch and D. Ackermann

In the course of flexible PCB manufacture where the reliability of those parts subjected to bending stresses is a matter of utmost concern, the design of the PCB should enable the…

Abstract

In the course of flexible PCB manufacture where the reliability of those parts subjected to bending stresses is a matter of utmost concern, the design of the PCB should enable the flexible interconnection parts to withstand the greatest possible bending stresses. Therefore, extensive investigations were carried out to demonstrate the relationship between the design and flexural strength. The study shows the functional correlation between bending radius, material thickness, type of material, design of the circuit and number of bending cycles. Only with a detailed knowledge of these five mentioned properties can reliable PCBs be designed and manufactured. The results of these investigations are based on a great number of bending experiments performed on a practical basis and demonstrate the numerical relation between all effects. As bending cycle results are subject to relatively high deviations, the whole problem has been investigated by means of statistical evaluation criteria.

Details

Circuit World, vol. 6 no. 2
Type: Research Article
ISSN: 0305-6120

Article
Publication date: 1 April 1954

E.G. Broadbent

IN Part I wc saw how structural flexibility could introduce aerodynamic forces which might eventually lead to instability, or to the complete nullification of a desired…

Abstract

IN Part I wc saw how structural flexibility could introduce aerodynamic forces which might eventually lead to instability, or to the complete nullification of a desired aerodynamic effect. The phenomenon of flutter presents another problem in stability, but in this case an oscillatory instability is threatened. It must be realized at the outset that flutter is no mere resonance phenomenon such as the bad vibrations a motor‐car may exhibit at a particular engine speed. Flutter is a vibration in which energy is extracted from the airstrcam to help build up the amplitude, and a catastrophic failure can easily occur within a second of the start of the flutter.

Details

Aircraft Engineering and Aerospace Technology, vol. 26 no. 4
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 28 April 2014

Weiwei Zhang, Xianlong Jin and Zhihao Yang

The great magnitude differences between the integral tunnel and its structure details make it impossible to numerically model and analyze the global and local seismic behavior of…

Abstract

Purpose

The great magnitude differences between the integral tunnel and its structure details make it impossible to numerically model and analyze the global and local seismic behavior of large-scale shield tunnels using a unified spatial scale, even with the help of supercomputers. The paper aims to present a combined equivalent & multi-scale simulation method, by which the tunnel's major mechanical properties under seismic loads can be represented by the equivalent model, and the seismic responses of the interested details can be studied efficiently by the coupled multi-scale model.

Design/methodology/approach

The nominal orthotropic material constants of the equivalent tunnel model are inversely determined by fitting the modal characteristics of the equivalent model with the corresponding segmental lining model. The critical sections are selected by comprehensive analyzing of the integral compression/extension and bending loads in the equivalent lining under the seismic shaking and the coupled multi-scale model containing the details of interest is solved by the mixed time explicit integration algorithm.

Findings

The combined equivalent & multi-scale simulation method is an effective and efficient way for seismic analyses of large-scale tunnels. The response of each flexible joint is related to its polar location on the lining ring, and the mixed time integration method can speed-up the calculation process for hybrid FE model with great differences in element sizes.

Originality/value

The orthotropic equivalent assumption is, to the best of the authors’ knowledge, for the first time, used in the 3D simulation of the shield tunnel lining, representing the rigidity discrepancies caused by the structural property.

Details

Engineering Computations, vol. 31 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 November 1948

A.E. Johnson and D.C. Herbert

THE work described in this paper was undertaken to investigate the behaviour of a magnesium alloy beam clastically and plastically deformed by a uniform bending moment at room…

Abstract

THE work described in this paper was undertaken to investigate the behaviour of a magnesium alloy beam clastically and plastically deformed by a uniform bending moment at room temperature. The object of the work was to obtain relations between stresses and strains in the beam, to afford a basis for design, in cases where it is required to submit magnesium alloy structures to bending stresses exceeding the elastic limit.

Details

Aircraft Engineering and Aerospace Technology, vol. 20 no. 11
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 30 September 2022

Md. Helal Miah, Jianhua Zhang and Gurmail Singh Malhi

“V-bending” is the most commonly used bending process in which the sheet metal is pressed into a “V-shaped” die using a “V-shaped” punch to form a required angular bend. When the…

Abstract

Purpose

“V-bending” is the most commonly used bending process in which the sheet metal is pressed into a “V-shaped” die using a “V-shaped” punch to form a required angular bend. When the punch is removed after the operation, because of elastic recovery, the bent angle varies. This shape discrepancy is known as spring back which causes problems in the assembly of the component in the modern aerospace industry. Regarding the optimization of spring-back accuracy, this research will illustrate the laws of the transition area (TA) of the nondeformation area (NDA) during the 90° “V-shape” bending process.

Design/methodology/approach

According to the traditional “V-bending” process to optimize the spring-back accuracy, the bent sheets are divided into deformation area (DA) and NDA. For this reason, the traditional “V-bending” process may prolong error to optimize the spring-back accuracy because NDA has a certain amount of deformation, which the researcher always avoids. Firstly, bent sheets are divided into three parts in this research: DA, TA and NDA to avoid the distortion error in TA that are not considered in the NDA in traditional theory. Then, the stress and strain in the DA and TA were discussed during theoretical derivation and some hypotheses were proposed. In this research, the interval, position and distortion degree of the TA of the bending sheet are used by finite element analysis. Finally, V-shape bending tests for aluminum alloy at room temperature are used and labeled all the work pieces' TAs to realize the deformation amount in the TA.

Findings

The bending radius does not affect the range of the TA, it only changes the position of TA in the bending sheet. It is evident that the laws of TA were explored in the width direction and gradually changed from the inner layer to the outer layer based on the ratio of width and thickness of the bending plate/sheet.

Originality/value

In the modern aerospace industry, aircraft manufacturing technology must maintain high accuracy. This research has practical value in the 90° “V-shape” bending of metal sheets and the development of its spring-back accuracy.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Open Access
Article
Publication date: 14 June 2021

Vennan Sibanda, Khumbulani Mpofu and John Trimble

In manufacturing, dedicated machine tools and flexible machine tools are failing to satisfy the ever-changing manufacturing demands of short life cycles and dynamic nature of…

1912

Abstract

Purpose

In manufacturing, dedicated machine tools and flexible machine tools are failing to satisfy the ever-changing manufacturing demands of short life cycles and dynamic nature of products. These machines are limited when new product designs are introduced. The solution lies in developing responsive machines that can be adjusted or be changed functionally when these change requirements arise. These machines are reconfigurable machines which are becoming the new focus, as they rapidly respond to product variety and volume changes. A sheet metal working machine known as a reconfigurable guillotine shear and bending press machine (RGS&BPM) has been developed. The purpose of this paper is to present a methodology, function-oriented design approach (FODA), which was developed for the design of the RGS&BPM.

Design/methodology/approach

The design of the machine is based on the six principles of reconfigurable manufacturing systems (RMSs), namely, modularity, scalability integrability, convertibility, diagnosability and customisability. The methodology seeks to optimise the design process of the RGS&BPM through a design of modules that make up the machine, enable its conversion and reconfiguration. The FODA is focussed on function identification to select the operational function required. Two main functions are recognised for the machine, these being cutting and bending; hence, the design revolves around these two and reconfigurability.

Findings

The developed design methodology was tested in the design of a prototype for the reconfigurable guillotine shear and bending press machine. The prototype is currently being manufactured and will be subjected to functional tests once completed. This paper is being presented not only to present the methodology by to show and highlight its practical applicability, as the prototype manufacturers have been enthusiastic about this new approach.

Research limitations/implications

The research was limited to the design methodology for the RGS&BPM, the machine which has been designed to completion using this methodology, with prototype being manufactured.

Practical implications

This study presents critical steps and considerations in the development of reconfigurable machines. The main thrust being to explore the best possibility of developing the machines with dual functionality that will assist in availing the technology to manufacturer. As the machine has been development, the success of the design can be directly attributed to the FODA methodology, among other contributing factors. It also highlights the significance of the principles of RMS in reconfigurable machine design.

Social implications

The RGS&BM machine is an answer for the small-to-medium enterprises (SMEs), as the machine replaces two machines with one, and the methodology ensures its affordable design. It contributes immensely to the machine availability by eliminating trial and error approaches.

Originality/value

This study presents a new approach to the design of reconfigurable dual machines using principles of RMS. As the targeted market is the SME, it is not limited to that as any entrepreneur may use the machine to their advantage. The design methodology presented contributes to the body of knowledge in dual reconfigurable machine tool design.

Details

Journal of Engineering, Design and Technology , vol. 19 no. 6
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 1 April 1967

R.F. Williams

TO establish the strength and stiffness of certain types of structure it is necessary to use a large displacement theory, i.e. one in which allowance is made for the…

Abstract

TO establish the strength and stiffness of certain types of structure it is necessary to use a large displacement theory, i.e. one in which allowance is made for the redistribution of the loading effects as a consequence of the deformation produced by the loads. The post‐buckling behaviour of panels, cylinders and other types of structure under compressive endloads require such a theory and another important category is constituted in thin plates under normal pressure, the pressure being partly resisted by tensions in the plane of the plate, in the way that membranes resist pressure, and partly by the bending resistance or stiffness of the plate.

Details

Aircraft Engineering and Aerospace Technology, vol. 39 no. 4
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 May 1997

S.V. Lomov, B.M. Primachenko and N.N. Truevtzev

Presents general properties and examples of weaves for two‐component multilayered woven fabrics. Such fabrics have a combination of properties which it is difficult to achieve in…

Abstract

Presents general properties and examples of weaves for two‐component multilayered woven fabrics. Such fabrics have a combination of properties which it is difficult to achieve in traditional fabrics (bulk combined with good tenacity, high cover level with porosity), can be used in liningless garments and can cope with ergonomical restrictions when using fibres with special protective properties. Describes a CAD system which can be used as an aid for a technologist to choose yarns for warp and weft, fabric weave and picks/ends count to meet demands specified by a particular fabric usage. It employs a new method of coding of multilayered fabric structure; mathematical methods used are based on the mechanical model of yarns interaction in a fabric. This describes the spatial disposition of yarns which allows production of any desired images of fabric geometry, i.e. surface smoothness or shape of pores. Discusses the complex nature of porosity of multilayered fabrics.

Details

International Journal of Clothing Science and Technology, vol. 9 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

1 – 10 of over 3000