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Article
Publication date: 21 July 2023

Dongju Chen, Yueqiang Sun, You Zhao, Kun Sun and Jinwei Fan

The accuracy of the machining process is significantly impacted by the performance of hydrostatic bearings. This paper aims to analyze the influence of micro-textured on the…

Abstract

Purpose

The accuracy of the machining process is significantly impacted by the performance of hydrostatic bearings. This paper aims to analyze the influence of micro-textured on the performance of the hydrostatic bearing, and the performance of the bearing is improved by designing the arrangement of micro-textured.

Design/methodology/approach

Different designs have been used while creating micro-textured bearings. The finite element models of bearing with smooth and micro-textured were established and solved using the computational fluid dynamics method. The arrangement scheme of the micro-textured was evaluated by comparing the influence of the distribution position and arrangement of the micro-textured on the bearing performance.

Findings

To improve the performance of the bearing, the bearing capacity was significantly increased, and the friction coefficient of the bearing was decreased when the micro-textured was distributed in the form of an obtuse angle arrangement in the maximum pressure area of the bearing. The experimental findings validate the analysis method.

Originality/value

In this paper, the effect of irregularly arranged micro-textured on bearing performance is investigated to improve the bearing capacity and lubrication status.

Details

Industrial Lubrication and Tribology, vol. 75 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2017

Anil B. Shinde and Prashant M. Pawar

This study aims to improve the performance of hydrodynamic journal bearings through partial grooving on the bearing surface.

327

Abstract

Purpose

This study aims to improve the performance of hydrodynamic journal bearings through partial grooving on the bearing surface.

Design/methodology/approach

Bearing performance analysis is numerically carried out using the thin film flow physics of COMSOL Multiphysics 5.0 software. Initially, the static performance analysis is carried out for hydrodynamic journal bearing system with smooth surface, and the results of the same are validated with results from the literature. In the later part of the paper, the partial rectangular shape micro-textures are modeled on bearing surface. The effects of partial groove pattern on the bearing performance parameters, namely, fluid film pressure, load carrying capacity, frictional power loss and frictional torque, are studied in detail.

Findings

The numerical results show that the values of maximum fluid film pressure, load carrying capacity, frictional power loss and frictional torque are considerably improved due to deterministic micro-textures. Bearing surface with partial groove along 90°-180° region results in 81.9 per cent improvement in maximum fluid film pressure and 75.9 per cent improvement in load carrying capacity as compared with smooth surface of journal bearing, with no increase in frictional power loss and frictional torque. Maximum decrease in frictional power loss and frictional torque is observed for partially grooving along 90°-360° region. The simulations are supported by proof-of-concept experimentation.

Originality/value

This study is useful in the appropriate selection of groove parameters on bearing surface to the bearing performance characteristics.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 20 June 2019

Sanjay Sharma, Gourav Jamwal and R.K. Awasthi

The purpose of this paper is to provide the various steady state parameters of hydrodynamic journal bearings have been determined to get maximum performance enhancement ratio. For…

Abstract

Purpose

The purpose of this paper is to provide the various steady state parameters of hydrodynamic journal bearings have been determined to get maximum performance enhancement ratio. For this, the bearings inner surface is textured with triangular shape with different texture depths and a number of textures in pressure increasing region. The textured region acts as a lubricant reservoir, which provides additional film-thickness and reduce friction. Therefore, enhance the overall performance of bearing.

Design/methodology/approach

In the present study, the effect of triangular shaped texture on the static performance characteristics of a hydrodynamic journal bearing has been studied. Different values of texture depths and a number of textures have been numerically simulated in pressure developing region. The static performance characteristics have been calculated by solving the fluid flow governing Reynolds equation using the finite element method, assuming iso-viscous Newtonian fluid. The performance enhancement ratio, which is the ratio of load carrying capacity (LCC) to the coefficient of friction (COF) has been calculated from results to finalized optimum design parameters.

Findings

The paper provides numerically obtained results indicate that surface texturing can improve bearing performance if the textured region is placed in the pressure increasing region. Moreover, surface texturing is the most effective at bearing performance enhancement when the bearing operates at lower eccentricity ratios and texture depth. The performance enhancement ratio, which is the ratio of LCC to the COF is found to be a maximum value of 2.198 at texture depth of 1.5, eccentricity ratio of 0.2 and the textured region located in the increasing pressure region.

Research limitations/implications

The present study is based on a numerical based research approach, which has its limitations. So, researchers are encouraged to investigate the same work experimentally.

Practical implications

The paper includes implications to be beneficial for designers for designing better hydrodynamic journal bearings.

Originality/value

For the triangular shaped texture, considered in the present study, the optimum values of texture depth and texture distribution region have also been determined. While designing, designers should focus on those values of texture depth, texture region and a number of textures, which give the maximum value of performance enhancement ratio, which represents maximum LCC at the lowest value of the COF.

Details

Industrial Lubrication and Tribology, vol. 71 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 February 2014

Hem Chander Garg and Vijay Kumar

The slot-entry hybrid journal bearings have been successfully used in various engineering applications because of their good performance over wide range of speed and load, besides…

Abstract

Purpose

The slot-entry hybrid journal bearings have been successfully used in various engineering applications because of their good performance over wide range of speed and load, besides their relative simplicity in manufacturing. Most of the research work pertaining to non-recessed journal bearing assumes standard symmetric and asymmetric configurations. However, many more configurations are possible by changing the position of slot which may improve the performance of the slot-entry journal bearing. In the present work study of static performance characteristics of slot-entry journal bearing of different configuration has been carried out. The paper aims to discuss these issues.

Design/methodology/approach

FEM has been used to solve the Reynolds equation governing the flow of lubricant in the bearing clearance space along with the restrictor flow equation. The non-Newtonian lubricant has been assumed to follow the cubic shear stress law. The performance characteristics of slot-entry hybrid journal bearings are computed by developing a computer program.

Findings

The simulated results of bearing characteristics parameters in terms of minimum fluid-film thickness and bearing flow have been presented for the wide range of various values of non-linearity factor and external load. It is found that there is an increase in the oil requirement for slot-entry hybrid journal bearing with the specified operating and geometric parameters, when the viscosity of the lubricant decreases due to the non-Newtonian behavior of the lubricant. The effect of the decrease in the viscosity of the lubricant due to non-Newtonian behavior of the lubricant diminishes the attitude angle. The computed performance characteristics are helpful for the bearing designer while choosing a particular configuration of bearing.

Research limitations/implications

The performance characteristics have been computed by considering the non-Newtonian lubricants. The thermal effects have been ignored in the analysis so as to obviate the mathematical complexity.

Originality/value

Get idea from already published manuscripts.

Details

Industrial Lubrication and Tribology, vol. 66 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 March 2024

Lili Wang, Ying’ao Liu, Jingdong Duan and Yunlong Bao

This study aims to enhance the lubrication performance of thrust bearings. The influence of columnar convex–concave compound microtexture on bearing performance is investigated

Abstract

Purpose

This study aims to enhance the lubrication performance of thrust bearings. The influence of columnar convex–concave compound microtexture on bearing performance is investigated

Design/methodology/approach

Based on the compound microtexture model of thrust bearings, considering surface roughness and turbulent effect, the variation of lubrication characteristics with the change in the compound microtexture parameters is studied.

Findings

The results indicate that, compared with circular microtexture, the maximum pressure of compound microtexture of thrust bearings increases by 7.42%. Optimal bearing performance is achieved when the internal microtexture depth is 0.02 mm. Turbulent flow states and surface roughness lead to a reduction in the optimal depth. The maximum pressure and load-carrying capacity of the bearing decrease as the initial angle increases, whereas the friction coefficient increases with the increase in the initial angle. The lubrication performance is best for bearings with a circumferential parallel arrangement of microtexture.

Originality/value

The novel composite microtexture with columnar convex-concave is proposed, and the computational model of thrust bearings is set. The influence of surface roughness and turbulent flow on the bearing performance should be considered for better conforming with engineering practice. The effect of microtexture depth, arrangement method and distribution position on the lubrication performance of the compound microtexture thrust bearing is investigated, which is of great significance for improving tribology, thrust bearings and surface microtexture theory.

Details

Industrial Lubrication and Tribology, vol. 76 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 August 2022

Deepak Byotra and Sanjay Sharma

This study aims to investigate the performance improvement of journal bearing by applying the arc-shaped textures on various regions of bearing expressly full, second half and…

173

Abstract

Purpose

This study aims to investigate the performance improvement of journal bearing by applying the arc-shaped textures on various regions of bearing expressly full, second half and pressure increasing regions operating with and without nanoparticles in the lubricant.

Design/methodology/approach

The Reynolds equation is solved numerically by using the finite element method to obtain static performance parameters such as load-carrying capacity (LCC) and coefficient of friction (COF), which are then compared with untextured bearing at eccentricity ratios of 0.2 to 0.8. Aluminum oxide (Al2O3) and copper oxide (CuO) nanoparticles additives are used, and viscosity variation due to the addition of additives in the base lubricant is computed for considering the range of temperatures 50 to 90°C at a weight fraction of 0.1 to 0.5% by using an experimentally validated regression model.

Findings

The results indicate that the maximum LCC and the lower COF are found in the pressure-increasing region. A maximum increase of 34.42% is observed in the pressure-increasing region without nanoparticles, and furthermore, with the addition of Al2O3 and CuO nanoparticles in lubricants in the same region, the LCC increased to 21 and 24%, respectively.

Originality/value

Designers should use optimal parameters from the present work to achieve high bearing performance.

Details

Industrial Lubrication and Tribology, vol. 74 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 7 June 2022

Nayab Rasool Syed and Sashindra Kumar Kakoty

The purpose of this paper is to compare the spherical protruded and dimple textured journal bearings performance characteristics with the untextured bearing.

Abstract

Purpose

The purpose of this paper is to compare the spherical protruded and dimple textured journal bearings performance characteristics with the untextured bearing.

Design/methodology/approach

The governing Reynolds equation considering the mass conserving (JFO) boundary conditions is solved using the computationally efficient progressive mesh densification (PMD) method. The central difference scheme is used for the discretization of the governing Reynolds equation. The numerical code developed is validated with the experimental results available in the literature.

Findings

From this numerical study, it has been observed that the protruded textured journal bearing gives better performance compared to the dimple textured and untextured journal bearing for friction variable, whereas dimple textured journal bearing provides better performance compared to the protruded textured and untextured journal bearing for load carrying capacity and flow coefficient. For better performance, dimple and protruded textured bearings must be textured in second-half textured region configuration.

Practical implications

The results shown here would be quite useful for the researchers generally and the bearing designers particularly.

Originality/value

The load carrying capacity should be maximum whereas, the friction coefficient should be minimum and also the adequate flow of lubricant is necessary to maintain hydrodynamic lubrication and to remove the heat generated within the bearing due to friction, which impacts the bearing performance and life. Thus, this study would be significant in effective bearing design aspect.

Details

Industrial Lubrication and Tribology, vol. 74 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 November 2022

Dongju Chen, Xuan Zhang, Ri Pan, Kun Sun and Jinwei Fan

This research aims to combine the throttling structure with the elastic element to enhance the load performance of aerostatic radial bearing.

Abstract

Purpose

This research aims to combine the throttling structure with the elastic element to enhance the load performance of aerostatic radial bearing.

Design/methodology/approach

In this research, a fluid–solid coupling model of the elastic throttling structure is established while considering the interaction between the elastic element and the flow field. The effects of elastic element structural parameters on the stiffness and load capacity of aerostatic radial bearing are then researched. Finally, the effect of elastic element modulus on air film load performance and elastic element deformation is analyzed.

Findings

The results indicate that the aerostatic radial bearing with elastic element can significantly improve the load capacity and stiffness when compared to the common aerostatic bearing. By choosing the proper combination of parameters, the load performance can be improved by at least 16%.

Originality/value

The throttling structure of aerostatic bearing is optimized in this work, which significantly enhances the load performance of the aerostatic bearing.

Details

Industrial Lubrication and Tribology, vol. 75 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 November 2018

Sanjay Rangrao Pawar and Vikas M. Phalle

Hybrid conical journal bearings have received great attraction by design engineers and researchers due to their incomparable performance. However, performance of these bearings is…

Abstract

Purpose

Hybrid conical journal bearings have received great attraction by design engineers and researchers due to their incomparable performance. However, performance of these bearings is affected due to wear. This paper aims to present an analytical study concerning the performance of hole entry worn hybrid conical journal bearings.

Design/methodology/approach

The Reynolds equation governing the flow of lubricant in the clearance space along with the restrictor flow equations has been solved using finite element method.

Findings

The numerically simulated results of worn bearing performance parameters indicate significant change in the performance due to wear. Therefore, for semi cone angle γ = 25°, the value of C¯22 reduces by 24.6 per cent at the wear value of about 50 per cent of radial clearance for the given configuration of bearing.

Originality/value

The present results are original of its kind and surely useful to bearing designers and researchers in predicting actual performance of worn hole entry hybrid conical journal bearing.

Details

Industrial Lubrication and Tribology, vol. 71 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 August 2011

H.C. Garg

This paper aims to describe the theoretical study concerning the effect of non‐linear behavior of the lubricant on the performance of symmetric constant flow valve compensated…

Abstract

Purpose

This paper aims to describe the theoretical study concerning the effect of non‐linear behavior of the lubricant on the performance of symmetric constant flow valve compensated hole‐entry hybrid journal bearing. The bearing performance characteristics have been computed for various values of non‐linearity factor, land width ratio, aspect ratio and external load.

Design/methodology/approach

The analysis considers the generalized Reynolds equation governing the flow of lubricant having variable viscosity in the clearance space and equation of flow of lubricant through constant flow valve restrictor. The non‐Newtonian lubricant is assumed to follow the cubic shear stress law.

Findings

The study indicates that for generation of accurate bearing characteristics data, the inclusion of non‐linear effects of lubricant in the analysis is essential.

Originality/value

The performance characteristics in terms of minimum fluid‐film thickness, fluid‐film stiffness and damping coefficients, critical mass and threshold speed for a wide range of values of the non‐linearity factor and external load are presented. The results presented are expected to be quite useful to bearing designers.

Details

Industrial Lubrication and Tribology, vol. 63 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

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