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Discusses the 27 papers in ISEF 1999 Proceedings on the subject of electromagnetisms. States the groups of papers cover such subjects within the discipline as: induction machines; reluctance motors; PM motors; transformers and reactors; and special problems and applications. Debates all of these in great detail and itemizes each with greater in‐depth discussion of the various technical applications and areas. Concludes that the recommendations made should be adhered to.

To design a high power density machine, an automatic design method is proposed. Hopefully, automatic design method uses only the requirements (torque and speed) and the information about sources (voltage and current).

To calculate the volume, a necessary flux density and an inductance are calculated by the permeance method. All mechanical parameters, stator diameter, teeth width, turn number and so on, realize the necessary flux density and an inductance, and these parameters are expressed as a function of a rotor diameter. By using both conditions of current density and copper loss, a rotor diameter which realizes the minimum volume can be obtained.

As a result of an optimum design, 50 kW SPMSM is realized only into 2[L] spaces, which copper loss is only 500[W], 1 percent of the maximum output. Moreover, 50 kW axial flux type machine is realized only into 1.3[L] spaces. Accurate comparison is possible by only optimum designs because these have the solutions of the same conditions. In a comparison result, a volume of the axial flux machine is less than that of the radial flux machine, because the radial flux type cannot utilize the large rotor diameter. Thus the axial flux type motor is suitable to the high torque machine.

In this research, the length of the coil end and the iron loss, are ignored, because an axial length of stator is much longer than a coil end especially for the high power motor, and the iron loss estimation has not been established.

By using this method, it is possible to perform the automatic design. If a designer inputs only the requested torque, speed and device information, an automatic calculation will be done, and a designer can automatically get a motor structure.

Although some papers can calculate the mechanical parameters which realize only torque, all requirements, torque, speed and power are satisfied in this paper. In addition, an optimum point of the volume is theoretically obtained. In industrial applications, because the power range is very important, especially for electric vehicles and so on, this paper provides more compact and more powerful machines.

The purpose of this paper is to investigate a novel axial flux-switching motor with sandwiched permanent magnet for direct drive electric vehicles (EVs), in which the torque density is increased and the cogging torque is decreased. For reducing the back-electromotive force (EMF) harmonics and cogging torque, a twisted structure is employed. To improve the dynamic performance of the axial field flux-switching sandwiched permanent magnet (AFFSSPM) motor a space vector modulation-direct torque and flux control scheme is proposed.

A multi-objective optimization is performed by means of artificial neural network and non-sorting genetic algorithm II to minimize the cogging torque while preserving the average torque.

A comparative study between two proposed machines and the conventional flux-switching permanent magnet (FSPM) machine is accomplished and the static electromagnetic characteristics are analyzed. It is demonstrated that the proposed model with twisted structure has significantly improved performance over the conventional FSPM machine in back-EMF and efficiency. The proposed controller has a speed loop only and contains neither the current loop nor hysteresis control. The AFFSSPM motor exhibits excellent dynamic performance with this scheme.

The axial flux-switching permanent-magnet machine is one of the most efficient machines but the AFFSSPM with sandwiched permanent magnet has not been specially reported to date. Thus in this paper, the authors report on optimal design of an axial flux-switching sandwiched permanent magnet machine for electric vehicles and investigate its dynamic performance.

Analysis of test data monitored for a number of electric machines from the low volume production line can lead to useful conclusions. The purpose of this paper is to trace the machine performance to find quality-related issues and/or identify assembly process ones. In this paper, the monitoring of experimental data is related to the axial flux motor (AFM) used in hybrid electric vehicle (HEV) and in electric vehicle (EV) traction motors in the global automobile market.

Extensive data analyses raised questions like what could be the causes of possible performance deterioration of the AFM and how many electric motors may not pass requirements during operation tests. In small and medium research units of AFM for HEV or EV, engineers came across a number of serious issues that must be resolved. A number of issues can be eliminated by implementing methods for reducing the number of failing AFMs. For example, improving the motor assembly precision leads to reduction of the machine parameters deterioration.

Assembly tolerances on electric motor characteristics should be investigated during motor design. The presented measurements can be usable and can point out the weakest parts of the motor that can be a reason for the reduced efficiency and/or lifetime of the AFM. Additionally, the paper is addressed to electric motor engineers designing and/or investigating electric AFMs.

Performance of AFM was monitored for a number of identical motors from low volume production line. All tested motors were operated continuously for a long period of time and the tests were repeated every few weeks for half a year to check the reliability of motor design and indicate how much the motor parameters may change. The final results point how many motors fail the requirements of motor performance. A few batches of AFM were selected for testing. Each batch represents a different size (nominal power) of the same type of AFM.

This paper aims to propose a novel simple and efficient structure for line-start axial-flux permanent magnet (LSAFPM) synchronous motor, especially regarding the permanent magnets (PMs) demagnetization reduction.

At first, a primitive raw scheme of the new structure for the LSAFPM motor is introduced. Considering this raw scheme, the levels of irreversible demagnetization in various regions throughout the entire volume of each PM are evaluated using 3 dimensional (3D) finite elements analysis (3D FEA) in full loading condition during startup until reaching steady state. Based on the results of these analyses, the primitive structural scheme is then modified through segmenting (cutting into four pieces) each PM from where the worst irreversible demagnetization levels occurred.

As will be demonstrated by the results of 3D FEA, the proposed modified structure is not only capable of successful startup and synchronization of the motor but also it considerably reduces the PM demagnetization level. Thus, the performance of the motor is significantly improved.

The demagnetization of PMs is an important effect in PM synchronous motors, which can greatly affect motor performance. Therefore, it is necessary to be considered in the motor design processes. This effect becomes much more significant in the line-start PM motors because the usual high-magnitude startup induction current produces a strong armature-reaction magnetic field, which may cause the PMs to be irreversibly demagnetized. The approach proposed in this paper provides a structural solution to mitigate the PM demagnetization effect and thereby improve the performance of an LSAFPM motor through modifying the structure of the LSAFPM motor according to an FEA-based PM demagnetization analysis. As a considerable contribution, in this analysis, the variation of demagnetization level between different areas inside each PM is computed and is considered as a basis for proposing an appropriate structural modification to mitigate the PM demagnetization effect as much as possible.

A brushless, permanent magnet, three‐phase disc‐type salient‐pole DC motor with co‐axial flux in the stator is considered. Electromechanical properties of a basic eight‐pole motor are compared with those for a 16‐pole one of the same volume, in order to contrast the two potential candidates for variable‐speed, low‐cost drives. As a basis of the comparative analysis, 3D FEM magnetic field modelling and circuit analysis considering an electronic commutator are employed. Increasing the number of poles results in unfavourable raising in the switching frequency. The eight‐pole motor construction has been shown in simulations to have higher efficiency and lower power losses than its 16‐pole counterpart.

Consideration of leakage fluxes in the preliminary design stage of a machine is important for accurate determination of machine dimensions and prediction of performance characteristics. This paper aims to obtain some equations for calculating the average air gap flux density, the flux density within the magnet and the air gap leakage flux factor.

A detailed magnetic equivalent circuit (MEC) is presented for a TORUS-type non-slotted axial flux permanent magnet (TORUS-NS AFPM) machine. In this MEC, the leakage flux occurring between two adjacent magnets and the leakage fluxes taking place between the magnet and rotor iron at the interpolar, inner and outer edges of the magnets are considered. According to the proposed MEC and by using flux division law, some equations are extracted. A three-dimensional finite element method (FEM) is used to evaluate the proposed analytical equations. The study machine is a 3.7 kW and 1,400 rpm TORUS-NS AFPM machine.

The air gap leakage flux factor, the average air gap flux density and the flux density within the magnet are calculated using the proposed equations and FEM. All the results of FEM confirm the excellent accuracy of the proposed analytical method.

The new equations presented in this paper can be applied for leakage flux evaluating purposes.

This paper aims to present a modified MEC algorithm for demagnetization modeling of the PM motor. One of the major issues that the designers of the permanent magnet (PM) motors are faced with is the demagnetization of magnets because of high temperatures and armature reaction. Demagnetization will weaken the magnetic properties of the magnet and lead to a reduction in the performance of the motor. Therefore, it is essential to provide appropriate methods for modeling this phenomenon. One of these methods that has a compromise between accuracy and time consumption is the magnetic equivalent circuit (MEC). In this paper, the MEC method is used for modeling the demagnetization phenomenon for the newly introduced ring winding axial flux PM (RWAFPM) motor. The proposed algorithm can take the demagnetization into account through a time-stepping model and also correct the value of the knee point flux density.

The modified MEC method is used for demagnetization modeling. The modified algorithm can take into account demagnetization and also renew the knee point at each step to increase the accuracy of the modeling. In addition, the proposed algorithm has a very high and fast execution speed so that the computation time of the MEC algorithm compared to the FEM model is reduced from 3 h to 35 s. In this case, the simulations have been performed on a core i5@ 2.3 GHz/8GB computer. The FEM model is used to verify the validity of the MEC results.

The obtained results show that at the high temperature, RWAFPM motor is severely vulnerable to demagnetization. At the temperature of 140°C, the demagnetization rate of 35% has occurred. So, it is necessary to use the high-temperature magnet in this motor or modify the motor structure in terms of demagnetization tolerant capability.

The RWAFPM motor is introduced for use in ship propulsion and traction systems. For this reason, an accurate estimation of demagnetization tolerant of this motor in different working conditions can show the strengths and weaknesses of this structure.

To provide a general framework for the electromagnetic analysis of axial flux motors and generators.

The procedure is based on the solution of Maxwell's equation in a cylindrical frame. All field sources (permanent magnets, windings) are subdivided into filamentary windings. The expansion of the 2D air‐gap magnetic field into a Fourier series is computed at every radius. The contributions of the harmonics are then added to achieve the expressions of the stator and rotor flux densities, back emf and developed torque. Slotting and skewing are taken into account also.

The model can be written in a compact form by introducing a generalisation of the space vectors theory. The analysis is proved to be in accordance both with the finite element analysis and with experimental data.

The model does not take into account eddy‐currents and non‐linearities. It does not take into account also specifically 3D phenomena, as the radial components of the flux densities.

The analysis is of practical interest from the standpoint both of control and of machine design. In this latter occurrence, it represents a valid alternative over computationally heavier 3D finite elements models.

Although the procedure is partly based on previous analyses, it is original in the way it exploits the basic theory in order to introduce skewing, slotting, and finite length of the iron. With respect to other models introduced so far, the present one is more compact in the end, its parameters can be easily computed and their physical meaning is easily understood.

Design of small disc-type permanent magnet (PM) brushed DC motors for servomechanisms is challenging. The purpose of this paper is to propose a special coreless double-sided structure. This easy to manufacture motor has two set of shifted concentrated windings on both sides of the rotor. All of the coils in each winding are simply connected in series. A simple arcless commutator, which shares the features of both the usual commutators and slip rings, is connected to each winding at only two points.

By replacing the PMs with an equivalent current density, main design equations of the motor have been derived through the solving of scalar Poisson equation. A radial division technique has been used to take the radial variations into account. This provides the ability of considering various shapes of coils and PMs. A novel iterative algorithm has been proposed to design a motor with high torque capability, compared to other coreless counterparts. Some design variables are obtained based on an independent optimization problem, which maximizes the active portion of windings. The other variables are calculated in such a way that the design requirements are satisfied.

The feasibility and capability of the new structure have been proved by prototyping a sample motor. Comparing the design outputs with the results of the 3D finite element analysis and experimental tests shows a good agreement. This verifies the accuracy of the proposed design method.

A new structure for PM brushed DC motors and a novel algorithm for its design has been developed.