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Article
Publication date: 14 December 2023

Ali Hashemi and Parsa Yazdanpanah Qaraei

This paper aims to present an accurate magnetic equivalent circuit for modeling the cylindrical electromagnet so that by analyzing it, the magnetic flux density in different parts…

Abstract

Purpose

This paper aims to present an accurate magnetic equivalent circuit for modeling the cylindrical electromagnet so that by analyzing it, the magnetic flux density in different parts of the electromagnet, as well as its lifting force, can be calculated.

Design/methodology/approach

The structure of the electromagnet is divided into parts that can be modeled by lumped element parameters. Mathematical equations for calculating these elements are presented and proved. The axial symmetry of the cylindrical electromagnet made it possible to use planar circuits for its modeling. To increase the accuracy of the proposed equivalent circuit, attention has been paid to the leakage flux as well as the nonlinear behavior of the ferromagnetic core. Also, the curvature of the magnetic flux path is considered in the calculation of the corner permeances of the core.

Findings

The magnetic flux density in different parts of the electromagnet was calculated using nodal analysis of the circuit and compared to the results of the finite element method. Also, a test bed was established to measure the lifting force of the electromagnet. Comparing the results shows a difference of less than 3% which indicate the good accuracy of the proposed circuit. In addition, due to the curvature of the flux path, there is a no-flux region in the center of the disk, the extent of which depends on the thickness of the disk and the diameter of the middle leg.

Originality/value

Magnetic equivalent circuit is a new contribution to analyze the cylindrical electromagnet and calculate its lifting force with good accuracy. The circuit lumped elements can be quickly calculated using mathematical equations and software such as MATLAB according to the actual path of the magnetic flux. Compared to other methods, the proposed circuit analyzes the electromagnet in a shorter period of time. This is the most important advantage of the proposed circuit model.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 26 March 2024

Abdelmalek Saidoune, Hamza Houassine, Samir Bensaid, Nacera Yassa and Sadia Abbas

This paper aims to investigate the efficacy of teeth flux sensors in detecting, locating and assessing the severity of short-circuit faults in the stator windings of induction…

Abstract

Purpose

This paper aims to investigate the efficacy of teeth flux sensors in detecting, locating and assessing the severity of short-circuit faults in the stator windings of induction machines.

Design/methodology/approach

The experimental study involves inducing short-circuit winding turn variations on the induction machine’s stator and continuously measuring the RMS values across teeth flux sensors. Two crucial steps are taken for machine diagnosis: measurements under load operating conditions for fault detection and measurements under no-load conditions to determine fault location and severity.

Findings

The experimental results demonstrate that the proposed approach using teeth flux sensors is reliable and effective in detecting, locating and evaluating the severity of stator winding faults.

Research limitations/implications

While this study focuses on short-circuit faults, future research could explore other fault types and alternative sensor configurations to enhance the comprehensiveness of fault diagnosis.

Practical implications

The methodology outlined in this paper holds the potential to significantly reduce maintenance time and costs for induction machines, leading to substantial savings for companies.

Originality/value

This research contributes to the field by presenting an innovative approach that uses teeth flux sensors for a comprehensive fault diagnosis in induction machines. The originality lies in the effectiveness of this approach in providing reliable fault detection, location and severity evaluation.

Details

Sensor Review, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 12 September 2023

Zhili Zhao, Mingqiang Zhang, Xi Meng, Zhenkun Li, Jiazhe Li, Luying Qiu and Zeyu Ren

The author proposed a friction plunge micro-welding (FPMW) method and applied it to column grid array packaging to realize the connection of copper columns without precision molds…

Abstract

Purpose

The author proposed a friction plunge micro-welding (FPMW) method and applied it to column grid array packaging to realize the connection of copper columns without precision molds assisted positioning. The purpose of this paper is to study the flow behavior of the solder undergoing frictional thermo-mechanical action during the FPMW and to determine the source of the solders in the micro-zones with different microstructure characteristics near the solder/Cu column friction interface.

Design/methodology/approach

Three kinds of Sn58Bi/SAC305 and SAC305/Pb90Sn composite solder samples were designed to study the flow behavior of the solder during FPMW using Bi and Pb as tracer elements.

Findings

The results show that most of the solders in the position occupied by the copper column was softened and plasticized during the welding process and was extruded to side of the copper column, flowing axially, circumferentially and radially along a trajectory similar to a conical spiral line. Under the drive of the tangential friction force and the radial hold-tight force, the extruded out visco-plastic solders fully mixed with the visco-plastic solders on the sides of the copper column, and bonded with the solders that deformed plastically on the periphery, so that a stir zone and a dynamic recrystallization zone finally evolved. The outside plastically deformed solders evolved into a thermo-mechanical affected zone.

Originality/value

The flow behavior of the solder during the FPMW was determined, as well as the source of the solders in micro-zones with different microstructure characteristics.

Details

Soldering & Surface Mount Technology, vol. 36 no. 1
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 20 April 2023

Lezhi Ye, Xuanjie Song and Chang Yue

Wafer bonding is a key process for 3 D advanced packaging of integrated circuits. It requires very high accuracy for the wafer alignment. To solve the problems of large movement…

76

Abstract

Purpose

Wafer bonding is a key process for 3 D advanced packaging of integrated circuits. It requires very high accuracy for the wafer alignment. To solve the problems of large movement stroke, position calibration error and low production efficiency in optical alignment, this paper aims to propose a new wafer magnetic alignment technology (MAT) which is based on tunnel magneto resistance effect. MAT can realize micro distance alignment and reduces the design and manufacturing difficulty of wafer bonding equipment.

Design/methodology/approach

The current methods and existing problems of wafer optical alignment are introduced, and the mechanism and realization process of wafer magnetic alignment are proposed. Micro magnetic column (MMC) marks are designed on the wafer by the semiconductor manufacturing process. The mathematical model of the space magnetic field of the MMC is established, and the magnetic field distribution of the MMC alignment is numerically simulated and visualized. The relationship between the alignment accuracy and the MMC diameter, MMC remanence, MMC thickness and sensor measurement height was studied.

Findings

The simulation analysis shows that the overlapping double MMCs can align the wafer with accuracy within 1 µm and can control the bonding distance within the micrometer range to improve the alignment efficiency.

Originality/value

Magnetic alignment technology provides a new idea for wafer bonding alignment, which is expected to improve the accuracy and efficiency of wafer bonding.

Details

Microelectronics International, vol. 41 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 31 January 2024

Zhenkun Li, Zhili Zhao, Jinliang Liu and Xin Ding

To solve the problems caused by using precise molds for copper column positioning in the current column grid array package, this paper aims to optimize the proposed friction…

Abstract

Purpose

To solve the problems caused by using precise molds for copper column positioning in the current column grid array package, this paper aims to optimize the proposed friction plunge micro-welding (FPMW) technology without mold assistance, to overcome the problems of low interfacial bonding strength, shrinkage cavities and flash defects caused by the low hold-tight force of solder on the copper column.

Design/methodology/approach

A pressurizing device installed under the drill chuck of the friction welding machine is designed, which is used to apply a static constraint to the solder ball obliquely downward to increase the hold-tight force of the peripheral solder on the copper column during welding and promote the friction metallurgical connection between them.

Findings

The results show that the application of static constraint during welding can increase the compactness of the solder near the friction interface and effectively inhibit occurrences of flash, shrinkage cavities and crystal defects such as vacancies. Therefore, compared with the unconstrained (UC) FPMW, the average strength of the statically constrained (SC) FPMW joints and aged SC-FPMW joints can be increased by 51.1% and 122.6%, and the problem of the excessive growth of the interfacial connection layer in the UC-FPMW joints during aging can be effectively avoided.

Originality/value

The application of static constraint effectively inhibits the occurrence of defects such as shrinkage cavities, vacancies and flash in FPMW joints, and the welding quality is significantly improved.

Details

Soldering & Surface Mount Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 23 January 2024

Lazhar Roubache, Kamel Boughrara, Frédéric Dubas, Brahim Ladghem Chikouche and Rachid Ibtiouen

This paper aims to propose a semianalytical model of a squirrel-cage induction machine (SCIM), considering local magnetic saturation and eddy-currents induced in the rotor bars.

Abstract

Purpose

This paper aims to propose a semianalytical model of a squirrel-cage induction machine (SCIM), considering local magnetic saturation and eddy-currents induced in the rotor bars.

Design/methodology/approach

The regions of the rotor and stator are divided into elementary subdomains (E-SDs) characterized by general solutions at the first harmonic of the magneto-harmonic Maxwell’s equations. These E-SDs are connected in both directions (i.e., along the r- and θ-edges).

Findings

The calculation of the magnetic field has been validated for various values of slip and iron permeability. All electromagnetic quantities were compared with those obtained using a two-dimensional finite-element method. The semianalytical results are satisfactory compared with the numerical results, considering both the amplitude and waveform.

Originality/value

Expansion of the recent analytical model (E-SD technique) for the full prediction of the magnetic field in SCIMs, considering the local saturation effect and the eddy-currents induced in the rotor bars.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 1
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 7 February 2024

Md Atiqur Rahman

The research focused on analysing a unique type of heat exchanger that uses swirling air flow over heated tubes. This heat exchanger includes a round baffle plate with holes and…

Abstract

Purpose

The research focused on analysing a unique type of heat exchanger that uses swirling air flow over heated tubes. This heat exchanger includes a round baffle plate with holes and opposite-oriented trapezoidal air deflectors attached at different angles. The deflectors are spaced at various distances, and the tubes are arranged in a circular pattern while maintaining a constant heat flux.

Design/methodology/approach

This setup is housed inside a circular duct with airflow in the longitudinal direction. The study examined the impact of different inclination angles and pitch ratios on the performance of the heat exchanger within a specific range of Reynolds numbers.

Findings

The findings revealed that the angle of inclination significantly affected the flow velocity, with higher angles resulting in increased velocity. The heat transfer performance was best at lower inclination angles and pitch ratios. Flow resistance decreased with increasing angle of inclination and pitch ratio.

Originality/value

The average thermal enhancement factor decreased with higher inclination angles, with the maximum value observed as 0.94 at a pitch ratio of 1 at an angle of 30°.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 31 July 2023

Safia Akram, Maria Athar, Khalid Saeed, Mir Yasir Umair and Taseer Muhammad

The purpose of this study, thermal radiation and viscous dissipation impacts on double diffusive convection on peristaltic transport of Williamson nanofluid due to induced…

Abstract

Purpose

The purpose of this study, thermal radiation and viscous dissipation impacts on double diffusive convection on peristaltic transport of Williamson nanofluid due to induced magnetic field in a tapered channel is examined. The study of propulsion system is on the rise in aerospace research. In spacecraft technology, the propulsion system uses high-temperature heat transmission governed through thermal radiation process. This study will help in assessment of chyme movement in the gastrointestinal tract and also in regulating the intensity of magnetic field of the blood flow during surgery.

Design/methodology/approach

The brief mathematical modelling, along with induced magnetic field, of Williamson nanofluid is given. The governing equations are reduced to dimensionless form by using appropriate transformations. Numerical technique is manipulated to solve the highly nonlinear differential equations. The roll of different variables is graphically analyzed in terms of concentration, temperature, volume fraction of nanoparticles, axial-induced magnetic field, magnetic force function, stream functions, pressure rise and pressure gradient.

Findings

The key finding from the analysis above can be summed up as follows: the temperature profile decreases and concentration profile increases due to the rising impact of thermal radiation. Brownian motion parameter has a reducing influence on nanoparticle concentration due to massive transfer of nanoparticles from a hot zone to a cool region, which causes a decrease in concentration profile· The pressure rise enhances due to rising values of thermophoresis and thermal Grashof number in retrograde pumping, free pumping and copumping region.

Originality/value

To the best of the authors’ knowledge, a study that integrates double-diffusion convection with thermal radiation, viscous dissipation and induced magnetic field on peristaltic flow of Williamson nanofluid with a channel that is asymmetric has not been carried out so far.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 5 October 2023

Kaikai Shi, Hanan Lu, Xizhen Song, Tianyu Pan, Zhe Yang, Jian Zhang and Qiushi Li

In a boundary layer ingestion (BLI) propulsion system, the fan operates continuously under distorted inflow conditions, leading to an increment of aerodynamic loss and in turn…

Abstract

Purpose

In a boundary layer ingestion (BLI) propulsion system, the fan operates continuously under distorted inflow conditions, leading to an increment of aerodynamic loss and in turn impacting the potential fuel burn reduction of the aircraft. Usually, in the preliminary design stage of a BLI propulsion system, it is essential to assess the impact of fuselage boundary layer fluids on fan aerodynamic performances under various flight conditions. However, the hub region flow loss is one of the major loss sources in a fan and would greatly influence the fan performances. Moreover, the inflow distortion also results in a complex and highly nonlinear mapping relation between loss and local physical parameters. It will diminish the prediction accuracy of the commonly used low-fidelity computational approaches which often incorporate traditional physics-based loss models, reducing the reliability of these approaches in evaluating fan performances. Meanwhile, the high-fidelity full-annulus unsteady Reynolds-averaged Navier–Stokes (URANS) approach, even though it can give rather accurate loss predictions, is extremely time-consuming. This study aims to develop a fast and accurate hub loss prediction method for a BLI fan under distorted inflow conditions.

Design/methodology/approach

This paper develops a data-driven hub loss prediction method for a BLI fan under distorted inflows. To improve the prediction accuracy and applicability, physical understandings of hub flow features are integrated into the modeling process. Then, the key physical parameters related to flow loss are screened by conducting a sensitivity analysis of influencing parameters. Next, a quasi-steady assumption of flow is made to generate a training sample database, reducing the computational time by acquiring one single sample from the highly time-consuming full-annulus URANS approach to a cost-efficient single-blade-passage approach. Finally, a radial basis function neural network is used to establish a surrogate model that correlates the input parameters and the output loss.

Findings

The data-driven hub loss model shows higher prediction accuracy than the traditional physics-based loss models. It can accurately capture the circumferentially and radially nonuniform variation trends of the losses and the associated absolute magnitudes in a BLI fan under different blade load, inlet distortion intensity and rotating speed conditions. Compared with the high-fidelity full-annulus URANS results, the averaged relative prediction errors of the data-driven hub loss model are kept less than 10%.

Originality/value

The originality of this paper lies in developing a new method for predicting flow loss in a BLI fan rotor blade hub region. This method offers higher prediction accuracy than the traditional loss models and lower computational time cost than the full-annulus URANS approach, which could realize fast evaluations of fan aerodynamic performances and provide technical support for designing high-performance BLI fans.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 7 November 2023

Metin Sabuncu and Hakan Özdemir

This study aims to identify leather type and authenticity through optical coherence tomography.

Abstract

Purpose

This study aims to identify leather type and authenticity through optical coherence tomography.

Design/methodology/approach

Optical coherence tomography images taken from genuine and faux leather samples were used to create an image dataset, and automated machine learning algorithms were also used to distinguish leather types.

Findings

The optical coherence tomography scan results in a different image based on leather type. This information was used to determine the leather type correctly by optical coherence tomography and automatic machine learning algorithms. Please note that this system also recognized whether the leather was genuine or synthetic. Hence, this demonstrates that optical coherence tomography and automatic machine learning can be used to distinguish leather type and determine whether it is genuine.

Originality/value

For the first time to the best of the authors' knowledge, spectral-domain optical coherence tomography and automated machine learning algorithms were applied to identify leather authenticity in a noncontact and non-invasive manner. Since this model runs online, it can readily be employed in automated quality monitoring systems in the leather industry. With recent technological progress, optical coherence tomography combined with automated machine learning algorithms will be used more frequently in automatic authentication and identification systems.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 1
Type: Research Article
ISSN: 0955-6222

Keywords

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