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Article
Publication date: 7 November 2016

Ran Tao, Ruofu Xiao and Fujun Wang

High speed axial flow pumps are widely used in aircraft fuel systems. Conventional axial flow pumps often generate radial secondary flows at partial-load conditions which…

Abstract

Purpose

High speed axial flow pumps are widely used in aircraft fuel systems. Conventional axial flow pumps often generate radial secondary flows at partial-load conditions which influence the flow structure and form a “saddle-shaped” region in the Q-H curve that can destabilize the operation. Thus, the “saddle-shaped” Q-H region must be eliminated. The paper aims to discuss these issues.

Design/methodology/approach

The swept stacking method is often used for radial flow control in turbo-machinery impeller blade design. Hence, this study uses the swept stacking method to design a high speed axial flow pump. The detached eddy simulation method and experiments are used to compare the performance of a swept blade impeller in a high speed axial fuel pump with the original straight blade impeller. Both the pump performance and internal flow characteristics are studied.

Findings

The results show separation vortices in the impeller with the straight blade design at partial-load conditions that are driven by the rotating centrifugal force to gather near the shroud. The swept geometry provides an extra force which is opposite to the rotating centrifugal force that creates a new radial equilibrium which turns the flow back towards the middle of the blade which eliminates the vortices and the “saddle-shaped” Q-H region. The swept blade impeller also improves the critical cavitation performance. Analysis of the pressure pulsations shows that the swept blade design does not affect the stability.

Originality/value

This study is the initial application of swept blades for axial flow liquid pumps. The results show how the swept stacking changes the radial equilibrium of the high density, high viscosity flow and the effects on the mass transfer and pressure pulsations. The swept blade effectively improves the operating stability of high speed fuel pumps.

Details

Engineering Computations, vol. 33 no. 8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 9 March 2010

Zhengwei Wang, Guangjie Peng, Lingjiu Zhou and Deyi Hu

The pump of the Taipuhe Pump Station, larger flow discharge, lower head, is one of the largest 15° slanted axial‐flow pumps in the world. However, few studies have been done for…

Abstract

Purpose

The pump of the Taipuhe Pump Station, larger flow discharge, lower head, is one of the largest 15° slanted axial‐flow pumps in the world. However, few studies have been done for the larger slanted axial‐flow pump on safe operation. The purpose of this paper is to analyze the impeller elevation, unsteady flow, hydraulic thrust and the zero‐head flow characteristics of the pump.

Design/methodology/approach

The flow field in and through the pump was analyzed numerically during the initial stages of the pump design process, then the entire flow passage through the pump was analyzed to calculate the hydraulic thrust to prevent damage to the bearings and improve the operating stability. The zero‐head pump flow characteristics were analyzed to ensure that the pump will work reliably at much lower heads.

Findings

The calculated results are in good agreement with experimental data for the pump elevation effects, the performance curve, pressure oscillations, hydraulic thrust and zero‐head performance.

Research limitations/implications

Since it is assumed that there is no gap between blades and shroud, gap cavitations are beyond the scope of the paper.

Originality/value

The paper indicates the slanted axial‐flow pump characteristics including the characteristic curves, pressure fluctuations, hydraulic thrust and radial force for normal operating conditions and zero‐head conditions. It shows how to guarantee the pump safety operating by computational fluid dynamics.

Details

Engineering Computations, vol. 27 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 19 July 2011

Wen‐Guang Li

A method for optimizing net positive suction head required of axial‐flow pumps has been proposed by the present author, which is based on the two‐dimensional potential flow model…

Abstract

Purpose

A method for optimizing net positive suction head required of axial‐flow pumps has been proposed by the present author, which is based on the two‐dimensional potential flow model and without considering the tip gap effect. The objective of the paper is to confirm if the method is just and feasible for the case of viscous fluid flow in impellers with tip gap.

Design/methodology/approach

A series of steady, three‐dimensional, noncavitating and cavitating, turbulent, incompressible flows of water through two axial‐flow pump impellers were calculated by using CFD code Fluent. The two impellers included a reference one with constant circulation at outlet and an optimized one with variable circulation designed with the author's method and code. In computations, the throttling and unthrottling approaches were used, respectively. Comparison of hydraulic performance, averaged flow variables at the impeller inlet and exit, flow in the tip gap, flow variables on blade surfaces and suction performance between the optimized and reference impellers was made.

Findings

It was confirmed that the optimized impeller has better hydraulic and suction performances. The method for optimizing with variable flow circulation profile along blade span at the outlet to impeller is proper and practical. Additionally, an unstable regime in the head curves of two impellers is presented. In the regime, a stall occurs on the pressure side of the blade and a hysteresis exists, which causes a hysteresis‐loop.

Research limitations/implications

The effect of suction entry on flow is represented approximately by using a free‐vortex and uniform axial velocity. The diffusing component behind the impellers is not taken into account. The unsteadiness of flow is not considered, which would have a connection with stall pattern in an axial‐flow impeller.

Originality/value

The hydraulic and suction performances and flow variables of two axial‐flow pump impellers with tip clearance are obtained successfully with CFD. Stall and hysteresis as well as hysteresis‐loop in head curve are observed by using throttling and unthrottling approaches.

Details

Engineering Computations, vol. 28 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 25 June 2019

Chunlei Shao, Aixia He, Zhongyuan Zhang and Jianfeng Zhou

The purpose of this paper is to study the transition process from the crystalline particles appearing before the pump inlet to the stable operation of the pump.

Abstract

Purpose

The purpose of this paper is to study the transition process from the crystalline particles appearing before the pump inlet to the stable operation of the pump.

Design/methodology/approach

Firstly, a modeling test method was put forward for the high-temperature molten salt pump. Then, according to a modeling test scheme, the experiment of the solid–liquid two-phase flow was carried out by using a model pump similar to the prototype pump. Meanwhile, the numerical method to simulate the transition process of a molten salt pump was studied, and the correctness of the numerical model was verified by the experimental results. Finally, the transition process of the molten salt pump was studied by the verified numerical model in detail.

Findings

In the simulation of the transition process, it is more accurate to judge the end of the transition process based on the unchanged particle volume fraction (PVF) at the pump outlet than on the periodic fluctuation of the outlet pressure. The outlet pressure is closely related to the PVF in the pump. The variation of the outlet pressure is slightly prior to that of the PVF at the pump outlet and mainly affected by the PVF in the impeller and volute. After 0.63 s, the PVF at each monitoring point changes periodically, and the time-averaged value does not change with time.

Practical implications

This study is of great significance to further improve the design method of molten salt pump and predict the abrasion characteristic of the pump due to interactions with solid particles.

Originality/value

A numerical method is established to simulate the transition process of a molten salt pump, and a method is proposed to verify the numerical model of two-phase flow by modeling test.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 9
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 28 November 2023

Wei Li, Yuxin Huang, Leilei Ji, Lingling Ma and Ramesh Agarwal

The purpose of this study is to explore the transient characteristics of mixed-flow pumps during startup process.

Abstract

Purpose

The purpose of this study is to explore the transient characteristics of mixed-flow pumps during startup process.

Design/methodology/approach

This study uses a full-flow field transient calculation method of mixed-flow pump based on a closed-loop model.

Findings

The findings show the hydraulic losses and internal flow characteristics of the piping system during the start-up process.

Research limitations/implications

Large computational cost.

Practical implications

Improve the accuracy of current numerical simulation results in transient process of mixed-flow pump.

Originality/value

Simplify the setting of boundary conditions in the transient calculation.

Details

Engineering Computations, vol. 41 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 29 June 2020

Chaoyue Wang, Fujun Wang, Changliang Ye, Benhong Wang and Zhichao Zou

Tip leakage vortex flow (TLV) is a common flow phenomenon in the axial-flow hydraulic machinery. High-efficiency simulation of TLV is still not an easy task because of the complex…

Abstract

Purpose

Tip leakage vortex flow (TLV) is a common flow phenomenon in the axial-flow hydraulic machinery. High-efficiency simulation of TLV is still not an easy task because of the complex turbulent vortex-cavitation interactions. As an important basis of CFD, turbulence model directly affects the efficient computation of TLV. The purpose of this paper is to evaluate the newly developed MST turbulence model in predicting the TLV flows.

Design/methodology/approach

By using the MST turbulence model and the ZGB cavitation model, numerical simulations of the TLV generated by a NACA0009 hydrofoil were performed under the cavitation-free and cavitation conditions, and the results were compared with the available experimental data.

Findings

The important features of TLV are well captured by the MST-based simulation scheme, and the problem of under-predicting the cavitating TLV tube is well solved. Turbulent viscosity is reasonably adjusted in the TLV core regions, and the LES-like mode is activated, which is beneficial to obtain more turbulent information on the same URANS grids. The requirements of grid size and time step of the MST model are much lower than that of the LES method, thereby weighing a good balance between the simulation accuracy and computation cost.

Originality/value

The MST turbulence model is suitable for the high-efficiency simulation of the TLV flows, which can lay a good foundation for efficient engineering computations of the cavitating TLV in the axial-flow hydraulic machinery.

Details

Engineering Computations, vol. 38 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 14 June 2019

Xianwei Liu, Huacong Li, Xinxing Shi and Jiangfeng Fu

The purpose of this paper is to improve the hydraulic efficiency without changing the overall dimension. The blade profile optimization design of the aero-centrifugal pump based…

Abstract

Purpose

The purpose of this paper is to improve the hydraulic efficiency without changing the overall dimension. The blade profile optimization design of the aero-centrifugal pump based on the biharmonic equation surrogate model has been studied.

Design/methodology/approach

First of all, Bezier curves and linear function are used to control the annular angle distribution and the stacking angle of blade profile under the MATLAB platform. Grid independence analysis has been studied to find the finest mesh scheme. After the precision comparison of test data and computation fluid dynamics 15 sets of design parameters are carried out as the boundary condition of the biharmonic equation. The efficiency surrogate model of the biharmonic equation is constructed via iteratively solving of a discrete difference equation. The other two surrogate models of response surface model (RSM) and radial basis function neural network surrogate model (RBFNNSM) are compared with the biharmonic equation surrogate model by the standard of modified complex correlation coefficient R2 and root mean square deviation (RSME). Finally, the artificial fish swarm algorithm has been used to find the global optimal design parameters with the objective function of highest efficiency.

Findings

The results show that the design parameters code conversion method can reduce the number of optimization parameters from five to three, makes the design space become a cube, and compared with RSM and RBFNNSM, the biharmonic equation surrogate model has higher precision with R2 is 0.8958, RSME is 0.1382. The final optimum result of AFSA is at the point of [1 −1 −1]. The internal flow field analysis shows that after optimization the outlet relative velocity becomes more uniform and the wake effect has been significantly decreased. The hydraulic efficiency of the optimized pump is about 59.45 per cent increasing 5.4 per cent compared with a prototype pump.

Originality/value

This study developed a new method to optimize the design parameters of aero-centrifugal pump impeller based on biharmonic equation surrogate model, which had a good agreement with experimental values within just 15 sets of the original design. The optimization results shows that the method can improve the hydraulic efficiency significantly.

Article
Publication date: 22 February 2013

Paul W. Cleary, Raymond C.Z. Cohen, Simon M. Harrison, Matthew D. Sinnott, Mahesh Prakash and Stuart Mead

The purpose of this paper is to show how simulation of the flow of particulates and fluids using discrete element modelling (DEM) and smoothed particle dynamics (SPH) particle…

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Abstract

Purpose

The purpose of this paper is to show how simulation of the flow of particulates and fluids using discrete element modelling (DEM) and smoothed particle dynamics (SPH) particle methods, offer opportunities for better understanding the dynamics of flow processes.

Design/methodology/approach

DEM and SPH methods are demonstrated in a broad range of computationally‐demanding applications including comminution, biomedical, geophysical extreme flow events (risk/disaster modelling), eating of food by humans and elite water‐based sports.

Findings

DEM is ideally suited to predicting industrial and geophysical applications where collisions between particles are the dominant physics. SPH is highly suited to multi‐physics fluid flow applications in industrial, biophysical and geophysical applications. The advantages and disadvantages of these particle methods are discussed.

Research limitations/implications

Research results are limited by the numerical resolution that can currently be afforded.

Practical implications

The paper demonstrates the use of particle‐based computational methods in a series of high value applications. Enterprises that share interests in these applications will benefit in their product and service development by adopting these methods.

Social implications

The ability to model disasters provides governments and companies with the opportunity and obligation to use these to render knowable disasters which were previously considered unknowable. The ability to predict the breakdown of food during eating opens up opportunities for the design of superior performing foods with lower salt, sugar and fat that can directly contribute to improved health outcomes and can influence government food regulatory policy.

Originality/value

The paper extends the scale and range of modelling of particle methods for demanding leading‐edge problems, of practical interest in engineering and applied sciences.

Details

Engineering Computations, vol. 30 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 5 March 2018

Wei Li, Leilei Ji, Weidong Shi, Ling Zhou, Xiaoping Jiang and Yang Zhang

The purpose of this paper is to experimentally and numerically study the transient hydraulic impact and overall performance during startup accelerating process of mixed-flow pump.

Abstract

Purpose

The purpose of this paper is to experimentally and numerically study the transient hydraulic impact and overall performance during startup accelerating process of mixed-flow pump.

Design/methodology/approach

In this study, the impeller rotor vibration characteristics during the starting period under the action of fluid–structure interaction was investigated, which is based on the bidirectional synchronization cooperative solving method for the flow field and impeller structural response of the mixed-flow pump. Experimental transient external characteristic and the transient dimensionless head results were compared with the numerical calculation results, to validate the accuracy of numerical calculation method. Besides, the deformation and dynamic stress distribution of the blade under the stable rotating speed and accelerating condition were studied based on the bidirectional fluid–structure interaction.

Findings

The results show that the combined action of complex hydrodynamic environment and impeller centrifugal force in the startup accelerating process makes the deformation and dynamic stress of blade have the rising trend of reciprocating oscillation. At the end of acceleration, the stress and strain appear as transient peak values and the transient effect is nonignorable. The starting acceleration has a great impact on the deformation and dynamic stress of blade, and the maximum deformation near the rim of impeller outlet edge increases 5 per cent above the stable condition. The maximum stress value increases by about 68.7 per cent more than the steady-state condition at the impeller outlet edge near the hub. The quick change of rotating speed makes the vibration problem around the blade tip area more serious, and then it takes the excessive stress concentration and destruction at the blade root.

Originality/value

This study provides basis and reference for the safety operation of pumps during starting period

Details

Engineering Computations, vol. 35 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 June 2015

Jian Wang, Yong Wang, Houlin Liu, Haoqin Huang and Linglin Jiang

The purpose of this paper is to study the unsteady caivitating flows in centrifugal pump, especially for improving the turbulence model to obtain highly resolution results-capable…

Abstract

Purpose

The purpose of this paper is to study the unsteady caivitating flows in centrifugal pump, especially for improving the turbulence model to obtain highly resolution results-capable of predicting the cavitation inception, shedding off and collapse procedures.

Design/methodology/approach

Both numerical simulations and experimental visualizations were performed in the present paper. An improved RCD turbulence models was proposed by considering three corrected methods: the rotating corrected method, the compressible corrected method and the turbulent viscosity corrected method. Unsteady RANS computations were conducted to compare with the experiments.

Findings

The comparison of pump cavitation performance showed that the RCD turbulence model obtained better performance both in non-cavitation and cavitation conditions. The visualization of the cavitation evolution was recorded to validate the unsteady simulations. Good agreement was noticed between calculations and visualizations. It is indicated the RCD model can successfully capture the bubbles detachment and collapse at the rear of the cavity region, since it effectively reduces the eddy viscosity in the multiphase region of liquid and vapor. Furthermore, the eddy viscosity, the instantaneous pressure and density distribution were investigated. The effectiveness of the compressibility was found. Meanwhile, the influence of the rotating corrected method on prediction was explored. It is found that the RCD model solved more unsteady flow characteristics.

Originality/value

The current work presented a turbulence model which was much more suitable for predicting the cavitating flow in centrifugal pump.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 25 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

1 – 10 of 194