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Article
Publication date: 1 April 1998

P.A. Jeffery, J.K. Sykulski and J.W. McBride

This paper presents the initial stage of a 3D finite element (FE) model of the electromagnetic field in the arc chamber of a current limiting miniature circuit breaker (MCB). The…

Abstract

This paper presents the initial stage of a 3D finite element (FE) model of the electromagnetic field in the arc chamber of a current limiting miniature circuit breaker (MCB). The final objective of the model is to compute the magnetic forces on the arc, and predict the position of the arc at a series of discrete time steps. The trajectory of the arc calculated from the model will then be compared with experimental data recorded by a high speed arc imaging system (AIS) on a flexible test apparatus (FTA) designed to simulate the operation of a commercial MCB under laboratory conditions. By comparing the FE model of the arc behaviour with the actual arc images generated from the AIS an insight into the factors governing the motion of the arc can be gained. In particular the relative importance of the average flux density across the arc chamber is compared with the local flux density distribution at the arc roots. An understanding of the influence of the magnetic flux distribution can then be used to improve the magnetic design of the MCB to promote low immobility times and effective current limiting operation.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 17 no. 2
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 18 May 2015

Wenhang Li, Yunhong Ji, Jing Wu and Jiayou Wang

The purpose of this paper is to provide a modified welding image feature extraction algorithm for rotating arc narrow gap metal active-gas welding (MAG) welding, which is…

Abstract

Purpose

The purpose of this paper is to provide a modified welding image feature extraction algorithm for rotating arc narrow gap metal active-gas welding (MAG) welding, which is significant for improving the accuracy and reliability of the welding process.

Design/methodology/approach

An infrared charge-coupled device (CCD) camera was utilized to obtain the welding image by passive vision. The left/right arc position was used as a triggering signal to capture the image when the arc is approaching left/right sidewall. Comparing with the conventional method, the authors’ sidewall detection method reduces the interference from arc; the median filter removes the welding spatter; and the size of the arc area was verified to reduce the reflection from welding pool. In addition, the frame loss was also considered in the authors’ method.

Findings

The modified welding image feature extraction method improves the accuracy and reliability of sidewall edge and arc position detection.

Practical implications

The algorithm can be applied to welding seam tracking and penetration control in rotating or swing arc narrow gap welding.

Originality/value

The modified welding image feature extraction method is robust to typical interference and, thus, can improve the accuracy and reliability of the detection of sidewall edge and arc position.

Details

Industrial Robot: An International Journal, vol. 42 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 26 August 2020

Zhaowei Su, Rui Mu, Yonghui Cui, Hongda Zhu, Xuetian Li and Zhongcai Shao

The purpose of this paper is to prepare composite micro-arc oxide coatings with better wear resistance and corrosion resistance.

Abstract

Purpose

The purpose of this paper is to prepare composite micro-arc oxide coatings with better wear resistance and corrosion resistance.

Design/methodology/approach

A nickel powder composite micro-arc oxide film was prepared on the surface of the magnesium alloy by the method of organically combining ultra-fine Ni powder with micro arc oxidation film layer. In this experiment, the changes in the corrosion resistance and microstructure of the composite film layer after adding Ni powder were studied, and the effect of the addition of glycerin on the corrosion resistance of the film layer was analyzed.

Findings

The results show that the ultra-fine nickel powder was successfully prepared by the liquid phase reduction method, and the micro-arc oxidation process was modified under the optimal addition amount. The surface of the micro-arc oxide film made of ultra-fine nickel powder was found by SEM to have smooth surfaces and few holes. According to X-ray diffraction analysis, the phase composition of the micro-arc oxide film layer was Mg, Ni, NiSiO4, MgNi (SiO4) and Mg2SiO4. According to the results of electrochemical tests, the corrosion resistance of the micro-arc oxidation composite film layer was improved after the addition of ultra-fine Ni powder, the corrosion current was greatly reduced and the impedance has been improved. And after adding glycerin, the surface of the film layer becomes denser, and the corrosion resistance of the micro-arc oxide film is significantly improved.

Originality/value

Through this experimental research, a micro-arc oxide coating of powder composite magnesium alloy was successfully prepared. The corrosion resistance of the micro-arc oxidation film layer has been improved, and certain functions had been given to the micro-arc oxidation composite film, which has increased the application field of magnesium alloys.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 August 1998

Witold Tarczynski and Marek Ziólkowski

Investigations which have been carried out up to the present have shown that trajectories of the arc spot over the extinguishing plate drift always towards the plate axis. Results…

Abstract

Investigations which have been carried out up to the present have shown that trajectories of the arc spot over the extinguishing plate drift always towards the plate axis. Results of calculations presented in this paper are different from the results which have been obtained till now. The calculations have been made with the use of computer programs based on the boundary element method. The results of the calculations show that for some areas of plates of specific shapes potential gradient of a field of forces acting against the arc spot may approach zero. When the arc reaches any point of such an area it is stopped and the arc spot trajectory does not end at the plate axis.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 17 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 5 May 2015

Jacek Klucznik, Zbigniew Lubosny, Krzysztof Dobrzynski and Stanislaw Czapp

The purpose of this paper is to discuss two evaluation methods of single pole auto-reclosing process effectiveness in HV transmission lines. Secondary arc current and recovery…

1768

Abstract

Purpose

The purpose of this paper is to discuss two evaluation methods of single pole auto-reclosing process effectiveness in HV transmission lines. Secondary arc current and recovery voltage results obtained by load flow calculation are compared to the results obtained by the time domain simulations. Moreover, a nonlinear secondary arc implementation is presented.

Design/methodology/approach

A computer simulation studies were performed using DIgSILENT PowerFactory® software to analyse phenomena during single phase to earth short circuit and during single pole circuit breaker opening. Possibilities of electric arc extinction for different earthing solutions of shunt reactors were examined.

Findings

The authors indicate, that precise representation of secondary electric arc in power system studies could lead to different conclusion than analysis carried out on simplified arc models. Recommendations for line construction (i.e. earthing reactor installation) and line operation (i.e. prolongation of dead time during auto-reclosing) based on time domain simulations are less restrictive than resulting from the traditional steady-state calculation approach.

Originality/value

An implementation of mathematical model of nonlinear secondary arc for DIgSILENT PowerFactory® software is presented. The model could be used during the process of design of HV transmission line, to assess its proper operation, to calculate dead time during single pole reclosing or to evaluate the necessity of installing additional earthing reactors.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 34 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 1 June 1994

Richard Parrott

Examines the development of a new high speed rotating arc weldingsystem. Describes the rotation mechanism and looks at the characteristics andphenomena of this welding method…

218

Abstract

Examines the development of a new high speed rotating arc welding system. Describes the rotation mechanism and looks at the characteristics and phenomena of this welding method. Discusses the principles and performance of the arc sensor. Concludes that a six‐axis vertical multiple joints arc welding robot has been developed to meet the increasing high standards required of arc welding robots.

Details

Industrial Robot: An International Journal, vol. 21 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 28 October 2014

Dariusz Grabowski

Electric arc furnaces are very often modeled using combined models which cover separately deterministic and stochastic phenomena taking place in the furnace. The deterministic…

Abstract

Purpose

Electric arc furnaces are very often modeled using combined models which cover separately deterministic and stochastic phenomena taking place in the furnace. The deterministic part is expressed by nonlinear differential equations. A closed form of the solution to one of the most popular nonlinear differential equations used for the AC electric arc modeling does not exist for some values of the parameters. The purpose of this paper is to convert electric arc furnace equation for these parameters to the quadratic polynomial form which significantly simplifies solution.

Design/methodology/approach

The solution has been obtained in the time domain by a sequence of transformations of the original nonlinear equation which lead to a system of quadratic equations, for which a periodic solution can be found easily using harmonic balance method (HBM).

Findings

Quadratic polynomial form of electric arc furnace nonlinear equation in the case for which the solution to the nonlinear differential equation describing electric arc cannot be obtained in a closed form.

Research limitations/implications

The complete model of the arc requires extension of the deterministic solution obtained for the quadratic polynomial form using stochastic or chaotic component.

Practical implications

The obtained results simplify determination of the arc voltage or radius time waveforms if a closed form solution does not exist. The arc model can be used to evaluate the impact of arc furnaces on power quality during the planning stage of new plants. The proposed approach facilitates calculation of the arc characteristic.

Originality/value

In order to avoid problems occurring when a large number of harmonics is required or the system contains strong nonlinearities, a transformation of the original equation has been proposed. Nonlinearities present in the equation have been transformed into purely quadratic polynomial terms. It facilitates application of the classical HBM and allows to follow periodic solutions of the arc equation when its parameters are varied. It also enables better understanding of the phenomenon described by the equation and makes easier the extension of the arc model in order to cover the time-varying character of the arc waveforms.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 33 no. 6
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 16 March 2015

Wenhang Li, Jing Wu, Ting Hu and Feng Yang

This paper aim to build an information fusion model that can predict the bottom shape of welding groove for better welding quality control. Arc sensor is widely used in seam…

Abstract

Purpose

This paper aim to build an information fusion model that can predict the bottom shape of welding groove for better welding quality control. Arc sensor is widely used in seam tracking due to its simplicity and good accessibility, but it heavily relies on the bottom shape of the groove. It is necessary to identify the welding groove bottom state. Therefore, arc sensor information and vision sensing information were fused by the rough set (RS) method to predict the groove state, which will lay the foundation for better welding quality control.

Design/methodology/approach

First, a multi-sensor information system was established, which included an arc sensing component and a vision sensing component. For the arc sensing system, the current waveform in each rotating period was obtained and divided into 12 parts to calculate variables representing the variation of arc length. For the vision sensing system, images were obtained by passive vision when the arc was near the groove sidewall. The positions of the sidewall and the arc were calculated to get the weld deviation which was unrelated with the bottom groove state. Second, experimental data were generated by workpiece with various bottom shapes. At last, the RS method was adopted to fuse the arc sensing and the vision information, and a rule-based model with good prediction ability was obtained.

Findings

By fusing arc sensing and vision sensing information, an RS-based model was built to predict the welding groove state.

Originality/value

The RS modeling method was used to fuse arc sensing information and vision sensing information to build a model that predicts groove bottom state. The arc sensing information represented the arc length variation, while the vision sensing information contains the seam deviation which was unrelated with the bottom groove state. The RS model gives satisfactory prediction results and can be applied to weld quality control.

Details

Industrial Robot: An International Journal, vol. 42 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 26 June 2009

J.F. Wang, B. Chen, H.B. Chen and S.B. Chen

The purpose of this paper is to analyze the characteristics of sound during gas tungsten argon welding (GTAW), which is very important to effectively monitor the welding quality…

Abstract

Purpose

The purpose of this paper is to analyze the characteristics of sound during gas tungsten argon welding (GTAW), which is very important to effectively monitor the welding quality in future by using the information extracted from sound.

Design/methodology/approach

The hardware used in the experiment is described. Then the paper researches the influence of welding techniques (gas flow, welding speed, welding current, and arc length) on arc sound and the distribution of the welding sound field. Finally, the relation between welding power and sound are studied based on Fourier transforms and recursive least square methods.

Findings

The sound pressure is affected greatly by gas flow, arc length, and current; welding sound source obeys the dipole model; the sound can be better predicted when the three orders derivative of the welding power are combined together.

Originality/value

This paper provides a new insight into welding sound resource model and a detailed analysis of the influence of the welding sound caused by welding techniques.

Details

Sensor Review, vol. 29 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 5 July 2013

Dariusz Grabowski and Janusz Walczak

Electric arc furnaces are usually modelled using combined models which divide the phenomenon taking place in real objects into a deterministic and a stochastic or chaotic parts…

Abstract

Purpose

Electric arc furnaces are usually modelled using combined models which divide the phenomenon taking place in real objects into a deterministic and a stochastic or chaotic parts. The former is expressed by a nonlinear differential equation. The goal of this paper was to obtain a closed form of the solution to one of the most popular nonlinear differential equations used for the AC electric arc modelling.

Design/methodology/approach

The solution has been obtained in the time domain by a sequence of transformations of the original nonlinear equation which lead to a linear equation, for which a closed form solution is known.

Findings

The paper provides a set of parameters for which the solution to the nonlinear differential equation describing electric arc can be obtained in a closed form.

Research limitations/implications

There are still some parameter values for which the solution can be found only numerically. Moreover, due to the nature of the phenomena occurring in electric arc furnaces, in order to build a complete model of the arc the deterministic model must be extended using for example stochastic approach.

Practical implications

The obtained results enable determination of exact waveforms of the arc voltage or radius without application of numerical algorithms for ODE solving. The arc model can be used to evaluate the impact of arc furnaces on power quality during the planning stage of new plants. The proposed approach facilitates calculation of the arc characteristic.

Originality/value

The importance of having a closed form of the solution instead of the numerical ones comes from new possible ways of extension of the arc model in order to cover the time‐varying nature of the arc waveforms. So far the equation has been solved only using numerical algorithms.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 32 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

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