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To synthesise calcium titanate with a perovskite structure as an anticorrosion pigment for metal protecting paints.

Calcium titanate was synthesised from titanium dioxide and calcium carbonate at high temperature. The pigment obtained was characterised by means of X‐ray diffraction, particle size distribution measurement and scanning electron microscopy. The pigment obtained was further characterised with regard to the parameters required for paint formulation; its specific mass was determined by oil consumption and critical pigment volume concentration. The synthesised calcium titanate was used to prepare epoxy coatings with varying contents of the anticorrosion pigment. The coating was tested for physical‐mechanical properties and in corrosive atmospheres. The results were compared with titanium dioxide that served as a starting material for calcium titanate preparation.

Calcium titanate was prepared from materials that do not add any impurities to the anticorrosion properties of the pigment. It was identified that calcium titanate of perovskite structure is a highly efficient anticorrosion pigment for paints.

Calcium titanate can be utilised for the preparation of anticorrosion paints to protect metal bases from corrosion.

The method of synthesising calcium titanate as an anticorrosion pigment is new. The literature has not yet described the use of calcium titanate as a pigment with inhibitive properties in paints. From an ecologic standpoint, the application of a new anticorrosion pigment for paints presents a highly positive trend.

The purpose of this paper is to describe the process of synthesizing lamellarly‐shaped anticorrosion pigments having a chemically active layer whose core consists of metal aluminium on which a thin spinel film is synthesised.

Anticorrosion pigments were synthesised by reaction of metal aluminium lamellar particles whose surface was oxidised to Al₂O₃ during the first stage and by subsequent reaction with ZnO and/or MgO at 800‐1,150°C producing a thin spinel layer that is chemically bonded to the metal core of the pigment particles. Core‐shell pigments including MgAl₂O₄/Al, Mg_0.8Zn_0.2Al₂O₄/Al, Mg_0.6Zn_0.4Al₂O₄/Al, Mg_0.4Zn_0.6Al₂O₄/Al, Mg_0.2Zn_0.8Al₂O₄/Al and ZnAl₂O₄/Al were synthesised. The prepared pigments were characterised by means of X‐ray diffraction analysis and scanning electron microscopy. The synthesised anticorrosion pigments were used to prepare epoxy coatings that were tested upon application for their anticorrosion properties and resistance against a chemical environment.

The lamellar shape of the particles, as well as good‐quality coverage with a thin spinel layer, was identified in the prepared pigments. All of the synthesised pigments exhibit good anticorrosion efficiency in epoxy coatings. Compared to lamellar kaolin and metal core of aluminium without coverage, the protective function of the synthesised pigments in coatings is demonstrably better.

The synthesised pigments find convenient applications in coatings protecting metal bases from corrosion.

Synthesis of a spinel layer on the metal core of aluminium is a novel method; so is the application of these substances in coatings designed for the protection of metals from corrosion. Of great benefit is the fact that the synthesised pigments are free of any substances harmful to the environment.

The purpose of this paper is to synthesize anticorrosion pigments of the perovskite type, YXO₃, where X = Ti, Zr, Mn or Al and Y = Ca, Sr, La or Fe, for coating materials intended for corrosion protection of metals. Also, to synthesize pigments containing hexavalent Mo and W (double perovskites).

The anticorrosion pigments were synthesized from oxides or carbonates by a high-temperature process. The following pigments were synthesized: CaTiO₃, SrTiO₃, CaZrO₃, SrZrO₃, LaTiO₃, LaMnO₃, CaMnO₃, SrMnO₃, LaFe₂O₃, SrFe₂O₃, LaAlO₃, Ca₂ZnWO₆ and Ca₂ZnMoO₆. The pigments were characterized by the physico-chemical properties of the powders, by X-ray diffraction analysis and by scanning electron microscopy. Epoxy-ester coating materials containing the pigments at a volume concentration PVC = 10 per cent were prepared and subjected to tests examining their physico-mechanical properties and tests in simulated corrosion atmospheres.

The perovskite structure was identified in the majority of the pigments. The pigments were found to impart good corrosion inhibiting properties to coating materials. The highest calculated anticorrosion efficiency was found for paints containing CaMnO₃ or SrMnO₃ as the pigments.

The pigments synthesized can be used with advantage in paints intended for corrosion protection of the substrate metals.

The use of the above pigments in anticorrosion coating materials to protect metals is new. Especially beneficial are the uses and procedures for the synthesis of anticorrosion pigments which do not contain heavy metals and are acceptable from the environmental protection aspect.

The purpose of this study is to evaluate the effect of graphene, basalt flakes and their synergy on the corrosion resistance of zinc-rich coatings. As the important heavy-duty anticorrosion coatings, zinc-rich coatings provided cathodic protection for the substrate. However, to ensure cathodic protection, a large number of zinc powder made the penetration resistance known as the weakness of zinc-rich coatings. Therefore, graphene and basalt flakes were introduced into zinc-rich coatings to coordinate its cathodic protection and shielding performance.

Three kinds of coatings were prepared; they were graphene modified zinc-rich coatings, basalt flakes modified zinc-rich coatings and graphene-basalt flakes modified zinc-rich coatings. The anticorrosion behavior of painted steel was studied by using the electrochemical impedance spectroscopy (EIS) technique in chloride solutions. The equivalent circuit methods were used for EIS analysis to obtain the electrode process structure of the coated steel system. Simultaneously, the corrosion resistance of the three coatings was evaluated by water resistance test, salt water resistance test and salt spray test.

The study found that the addition of a small amount of graphene and basalt flakes significantly improved the anticorrosion performance of coatings by enhancing their shielding ability against corrosive media and increasing the resistance of the electrochemical reaction. The modified coatings exhibited higher water resistance, salt water resistance and salt spray resistance. The graphene-basalt flakes modified zinc-rich coatings demonstrated the best anticorrosion effect. The presence of basalt scales and graphene oxide in the coatings significantly reduced the water content and slowed down the water penetration rate in the coatings, thus prolonging the coating life and improving anticorrosion effects. The modification of zinc-rich coatings with graphene and basalt flakes improved the utilization rate of zinc powder and the shielding property of coatings against corrosive media, thus strengthening the protective effect on steel structures and prolonging the service life of anticorrosion coatings.

The significance of developing graphene-basalt flakes modified zinc-rich coatings lies in their potential to offer superior performance in corrosive environments, leading to prolonged service life of metallic structures, reduced maintenance costs and a safer working environment. Furthermore, such coatings can be used in various industrial applications, including bridges, pipelines and offshore structures, among others.

The purpose of this paper is to synthesize MeO‐type pigments, focusing on the oxides containing zinc and magnesium.

Oxides ZnO and MgO were synthesized, their morphology was evaluated, and their impact on the physical properties of the paint film were assessed. A pigment of ZnO/core‐shell type also was synthesized. The physical‐chemical property of the synthesized pigments and the anticorrosion efficiencies of the paint films pigmented by them were determined. The binder used in the researched coatings was epoxy‐ester resin.

The shape of the particles was identified in the synthesized pigments. X‐ray diffraction analysis revealed the degree of precipitation and lattice parameters. All of the synthesized pigments had good anticorrosion efficiency in an epoxyester coating.

The synthesized pigments can be used conveniently in coatings protecting metal substrates against corrosion.

Of benefit is the fact that the synthesized pigments do not contain any environmentally harmful substances.

This paper seeks to synthesize needle‐shaped anticorrosion pigments based on the ferrites of Zn, Ca and Mg for metal protecting paints.

Anticorrosion pigments were synthesized from oxides or carbonates at hot temperatures. The following pigments were synthesized: ZnFe₂O₄, MgFe₂O₄, CaFe₂O₄, Mg_0.2Zn_0.8Fe₂O₄, and Ca_0.2Zn_0.8Fe₂O₄. The prepared pigments were characterized by means of X‐ray diffraction analysis, by measuring the distribution of particle size and by means of scanning electron microscopy. The synthesized anticorrosion pigments were used to formulate epoxy coatings with PVC = 10 per cent for the synthesized pigment and with the PVC/CPVC ratio = 0.3. The coatings were tested for physical‐mechanical properties and in corrosion atmospheres. The corrosion test results were compared with aluminium zinc phosphomolybdate.

The needle‐shaped particles were identified in the formulated pigments. It was found that all of the synthesized pigments had high anticorrosion efficiency comparable with that of Zn‐Al phosphomolybdate. The needle‐shaped particles markedly contributed to the advancement of the physical‐mechanical properties of epoxy coatings.

The synthesized pigments can be conveniently used in coatings protecting metal bases against corrosion.

The application of the synthesized pigments with the needle‐shaped particles in anticorrosion paints protecting metals presents a new method. The benefit of the application and method of synthesizing anticorrosion pigments is that they do not contain heavy metals and are acceptable for the environment.

To synthesise anticorrosion pigments of a lamellar and core‐shell type based on Zn, Ca and Mg ferrites for metal protecting paints.

The anticorrosion pigments were synthesised from oxides or carbonates at high temperature. The pigments synthesised had particles with a pronounced lamellar‐tubular shape consisting of MgFe₂O₄; Mg_0.8Zn_0.2Fe₂O₄; Mg_0.6Zn_0.4Fe₂O₄; Mg_0.4Zn_0.6Fe₂O₄; Mg_0.2Zn_0.8Fe₂O₄; ZnFe₂O₄; Ca_0.2Zn_0.8Fe₂O₄; and CaFe₂O₄. The other type of synthesised ferrite pigments were core‐shell anticorrosion pigments where a layer corresponding to the compositions including MgFe₂O₄/KAl₃Si₃O₁₁; Mg_0.8Zn_0.2Fe₂O₄/KAl₃Si₃O₁₁; Mg_0.6Zn_0.4Fe₂O₄/KAl₃Si₃O₁₁; Mg_0.4Zn_0.6Fe₂O₄/KAl₃Si₃O₁₁; Mg_0.2Zn_0.8Fe₂O₄/KAl₃Si₃O₁₁; ZnFe₂O₄/KAl₃Si₃O₁₁; Ca_0.2Zn_0.8Fe₂O₄/KAl₃Si₃O₁₁; and CaFe₂O₄/KAl₃Si₃O₁₁ was applied onto the core – white mica – by a chemical reaction. The pigments prepared were characterised by means of X‐ray diffraction analysis, particle size distribution measurement, and scanning electron microscopy. The anticorrosion pigments synthesised were used to formulate alkyd paints that were tested in corrosion atmospheres.

Lamellar particles were detected in the pigments prepared, whereas quality coverage of the core was identified in the core‐shell ferrites. Good anticorrosion efficiency was detected in all of the pigments synthesised.

The pigments synthesised can be conveniently utilised in paints to protect metal bases from corrosion.

The method of using the ferrites synthesised as metal protecting anticorrosion paints is new. Of great benefit are the application and the method of synthesising the anticorrosion pigments that do not contain any heavy metals and are environmentally friendly.

The paper deals with using the maleinized polybutadiene as a binder in anticorrosive coating compositions. This aqueous emulsion can be as a binder mixed with the styrene–acrylate dispersion in any ratio, evaluating thus positively a series of final anticorrosive coating properties. The aqueous emulsion binder based on the maleinized polybutadiene was compared to other aqueous (alkyd, urethanized alkyd, or polyurethane) emulsions. The coatings formed by the aqueous maleinized polybutadiene emulsion and styrene–acrylate dispersion show a far higher efficiency than the coatings consisting of a styrene–acrylate dispersion alone with respect to anticorrosion protection function.

The paper deals with using lamellar pigments for anticorrosive barrier coatings. By depositing a ferric oxide layer on a muscovite particle a pigment is obtained, which being applied to coatings improves the mechanical properties thereof, resistance to UV radiation and acts as an anticorrosion barrier. The optimum concentration of lamellar surface‐treated muscovite in the coatings amounts to 20 vol. %.

The aim of the work is to develop an anticorrosion pigment based on an oxide mixture with lamellar particles. The pigments are prepared from lamellar zinc, zinc oxide and magnetite by calcination. An alkaline earth carbonate is added when embedding a third cation in the lattice of the ferrite that forms the envelope of the lamellar zinc. The properties of the pigments are tested both in the powdered state and when embedded in an epoxy-ester system using different pigment volume concentrations (PVC).

The properties of paints containing synthesised oxide mixture-based pigments at various volume concentrations and with the Q factor – Q = PVC/CPVC = 0.65 – were examined (where CPVC is critical pigment volume concentration). A series of isometric ferrite pigments were also synthesised for a comparison. Paints of both types with PVC = 10, 15 and 20 per cent were formulated. Steel panels coated with the paints were subjected to corrosion and mechanical tests.

The oxide mixtures with lamellar particles were subjected to particle size analysis and found to make up a broad distribution curve. Electron microscopy photographs confirmed that the oxide mixture pigments contained lamellar particles with a surface layer. A high anticorrosion effect was achieved owing to the combination of different oxide types.

The properties of the oxide mixtures with lamellar particles are described. Their particle distribution curves can be obtained by particle size analysis methods with a view to obtaining additional information on the status and properties of the pigment particles that may be useful in the development of better paints/coating materials.

Oxide mixtures with lamellar particles can be used in paints protecting construction steel.

The composition of the prepared oxide mixture-based pigments is novel. Each oxide acts by its own anticorrosion mechanism and the final beneficial effect is due to their concerted action.