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This paper aims to present and discuss the requirements for flying targets which sometimes are contradictory to each other and to perform a trade-off analysis before the design activity is started. It also aims to demonstrate conceptual and preliminary design processes using a practical example of PW-61 configuration and to show how results of experimental flight tests using a scaled flying target will be described and analyzed before manufacturing the full scale flying target.

An important part of the paper consists of the selection of tailplane configuration of the flying target UAV to protect some expensive on-board systems against serious damages and to obtain a sufficient dynamic stability, independently of the amount of the petrol in fuel tank. Inverted V-tail, U-tail and H-tail configurations were considered and compared both, theoretically and in-flight experiments.

Flight dynamics models and associated computational procedures were useful both in a preliminary design phase and during the final assessment of the configuration after flight tests. Selection of the tailplane configuration for the flying target UAV is very important to protect some expensive on-board systems against serious damages and to obtain a sufficient dynamic stability, independent of the amount of the petrol in fuel tank.

Flying targets should be speedy, maneuverable, cheap, easy in deployment and multi-recoverable (if not destroyed by live ammunition), must have relatively low take-off weight and an endurance of at least 1 h. This paper can be useful for proper selection of requirements and preliminary design parameters to make the design process more economically effective.

This paper presents very efficient methods of assessing the design parameters of flying targets, especially in an early stage of the design process. Stability computations are performed based on equations of motion and are supplemented by flight tests using the scaled flying models. It can be considered as an original, not typical, but very practical approach because it delivers lots of data in the early design stages at relatively low cost.

This study seeks to present the initial requirements for medium altitude long endurance (MALE) UAV design of an increased reliability.

Shows and describes the successive design phases of PW‐103 MALE UAV.

The analysis of the performances of the PW‐103 UAV, powered by either a main or an auxiliary engine, demonstrated that auxiliary power unit improved flight safety significantly.

Successive MALE UAV configurations developed in the design process were aerodynamically more efficient than their predecessors.

Designing new aircraft that are state-of-the-art and beyond always requires the development of new technologies. This paper aims to present lessons learned while designing, building and testing new UAVs in the configuration of the flying wing. The UAV contains a number of aerodynamic devices that are not obvious solutions and use the latest manufacturing technology achievements, such as 3D printing.

The design solutions were applied on an airworthy aircraft and checked during test flights. The process was first conducted on the smaller UAV, and based on the test outcomes, improvements were made and then applied on the larger version of the UAV, where they were verified.

A number of practical findings were identified. For example, the use of 3D printing technology for manufacturing integrated pressure ports, investigation of the adverse yaw effect on the flying wing configuration and the effectiveness of winglet rudders in producing yawing moment.

All designed devices were tested in practice on the flying aircraft. It allowed for improved aircraft performance and handling characteristics. Several of the technologies used improved the speed and quality of aerodynamic device design and manufacturing, which also influences the reliability of the aircraft.

The paper presents how 3D printing technology can be utilized for manufacturing of aerodynamic devices. Specially developed techniques for control surface design, which can affect adverse yaw problem and aircraft handling characteristics, were described.