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Article
Publication date: 13 May 2021

Kechen Lv, Xinyu Yang, Tangqing Wu, Song Xu, Lanlan Liu, Lin Sun and Xinming Wang

High-silicon chromium iron (HSCI) has been used in ground grids in southern China, while there was a lack of study on its corrosion behavior in this soil environment. The purpose…

Abstract

Purpose

High-silicon chromium iron (HSCI) has been used in ground grids in southern China, while there was a lack of study on its corrosion behavior in this soil environment. The purpose of this paper is to discover the corrosion of HSCI in acidic and alkaline soil solutions.

Design/methodology/approach

The original defects on the HSCI surface were observed using optical microscopy, and the corrosion behavior of the HSCI in the acidic and alkaline soil solutions were jointly detected using electrochemical measurements and scanning electron microscopy/energy dispersive spectrometer.

Findings

The results showed the corrosion rates of the HSCI in the acidic and alkaline soil solutions were limited, and the high contents of Cr and Si in matrix was responsible for its high corrosion resistance. The HSCI showed a similar corrosion tendency in the two solutions, while its corrosion rate in the acid soil solution was higher than that in the alkaline soil solution. The corrosion pits on the specimen surface were originated from the original defects in matrix, and the edges of the corrosion pits were more rounded than the original defects after 720 h immersion in the two solutions. The original defects in the HSCI matrix played a significant role in the corrosion process.

Originality/value

The paper discovered the corrosion evolution of HSCI in the acidic and alkaline soil solutions. What is more, the acceleration role of the original defects on the corrosion of the HSCI in the acidic and alkaline soil solutions was discovered in the paper. The results are beneficial for the material selection of ground grid equipment in engineering.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 11 June 2018

L.M. Quej-Ake, A. Contreras, H.B Liu, J.L. Alamilla and E. Sosa

The purpose of this paper is to study the susceptibility to corrosion processes of X60, X65 and X70 steels immersed in sand-clay soil with pH 3.0, using electrochemical…

Abstract

Purpose

The purpose of this paper is to study the susceptibility to corrosion processes of X60, X65 and X70 steels immersed in sand-clay soil with pH 3.0, using electrochemical techniques, scanning electron microscopy (SEM), energy dispersive spectroscopy and X-ray diffraction (XRD).

Design/methodology/approach

Natural acidic soil sample was collected as close as possible to buried pipes (1.2 m in depth) in a Right of Way from south of Mexico. Both steels and soil were characterized through SEM and XRD. Then, open circuit potential was recorded for all steels exposed to soil at different exposure times. Thus, the electrochemical impedance spectroscopy (EIS) was traced, and anodic polarization curves were obtained.

Findings

The steel corrosion processes started when the active sites were exposed to natural acidic soil. However, corrosion rates decreased for three steels as immersion time increased, obtaining the highest corrosion rate for X60 steel (0.46 mm/year for 5 h). This behavior could be attributed to corrosion products obtained at different exposure times. While, 5 h after removing corrosion products, X65 steel was more susceptible to corrosion (1.29 mm/year), which was corroborated with EIS analysis. Thus, corrosion products for the three steels exposed to natural acidic soil depended on different microstructures, percentage of pearlite and ferrite phases, in which different corrosion processes could occur. Therefore, the active sites for carbon steel surfaces could be passivated with corrosion products.

Practical implications

The paper identifies the any implication for the research.

Originality/value

Some anodic peaks could be caused by metallic dissolution and was recorded using high positive polarization (high field of perturbation). In addition, the inductive effects and diffusion process were interpreted at low frequency ranges using EIS. According to X-ray diffraction (XRD), acidic soil had Muscovite containing aluminum and iron phases that were able to generate hydrogen proton at the presence of water; it might be promoted at the beginning of deterioration on low carbon steels. Steel surface cleaning after removing corrosion products was considered to study the possible diffusion phenomena on damaged steel surfaces using EIS.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 7 August 2021

Yanbao Guo, Zhenyuan Liu, Hui Huang, Deguo Wang and Renyang He

The corrosion of buried steel pipelines is becoming more serious because of stress corrosion, stray current corrosion and other reasons. This paper aims to study the various…

Abstract

Purpose

The corrosion of buried steel pipelines is becoming more serious because of stress corrosion, stray current corrosion and other reasons. This paper aims to study the various alternating current (AC) interference densities on the stress corrosion cracking behaviors of X80 steel samples under cathodic protection (CP) in the simulated soil electrolyte environment by using an electrochemical method.

Design/methodology/approach

The change of corrosion rate and surface morphology of the X80 steel samples at various AC current densities from 0 to 150 A/m2 or CP potential between −750 and −1,200 mV in the soil-simulating environment was revealed by the electrochemical methods and slow strain rate testing methods.

Findings

The results revealed that with the increase of interference density, the corrosion potential of the X80 steel samples shifted to the negative side, and the corrosion pitting was observed on the surface of the sample, this may cause a danger of energy leak. Moreover, the corrosion rate was found to follow a corresponding change with the stress–strain curve. Besides, with the introduction of the CP system, the corrosion rate of the X80 steel working electrode decreased at a low cathodic potential, while showed an opposite behavior at high cathodic potential. In this study, the correlation between AC stray current, cathodic potential and stress was established, which is beneficial to the protection of oil and gas pipeline.

Originality/value

Investigation results are of benefit to provide a new CP strategy under the interference of AC stray current corrosion and stress corrosion to reduce the corrosion rate of buried pipelines and improve the safety of pipeline transportation.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 11 January 2023

Hui Su, Lanlan Liu, Yang Yang, Zhen Zhong, Song Xu, Yi Xie and Tangqing Wu

The purpose of this paper is to study the corrosion behavior of Q235 steel in the bentonite-based resistance-reducing agent (RRA) with different infiltration rates of underground…

Abstract

Purpose

The purpose of this paper is to study the corrosion behavior of Q235 steel in the bentonite-based resistance-reducing agent (RRA) with different infiltration rates of underground water.

Design/methodology/approach

The corrosion behavior of the steel in underground water was assessed by weight loss experiment, electrochemical impedance spectroscopy and polarization curve.

Findings

The results showed that the corrosion rate of the steel in the RRA pastes was much lower than that in the original acidic soil. The underground water infiltration slightly accelerated the corrosion rate of the steel in the RRA pastes, but the acceleration role is weak. The bentonite-based RRA can be compatibly applied in the acidic soil.

Originality/value

The bentonite-based RRA can significantly reduce the corrosion rate of the steel and is suitable to compatibly apply in the acidic soil.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 July 2020

Longfei Song, Zhiyong Liu, Lin Lu, Xiaogang Li, BaoZhuang Sun and Huanlin Cheng

This paper aims to analyze a failure case of a P110 tube in a CO2 flooding well.

Abstract

Purpose

This paper aims to analyze a failure case of a P110 tube in a CO2 flooding well.

Design/methodology/approach

The chemical composition, microstructure and mechanical properties of the failed P110 tubing steel were tested, and met the API Spec 5CT standard. The fractures were investigated by scanning electron microscopy and energy dispersive spectroscopy.

Findings

Fracture was induced by stress corrosion cracking (SCC) and that the stress concentration caused by the mechanical damage played an important role in the failure. The failure case is a SCC failure affected by mechanical damage and galvanic corrosion.

Originality/value

The effect of the infiltration of groundwater was studied in the failure case. The stress concentration caused by the mechanical damage played an important role in the failure.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 24 February 2020

Eric Asa, Monisha Shrestha, Edmund Baffoe-Twum and Bright Awuku

Environmental issues caused by the production of Portland cement have led to it being replaced by waste materials such as fly ash, which is more economical and safer for the…

Abstract

Purpose

Environmental issues caused by the production of Portland cement have led to it being replaced by waste materials such as fly ash, which is more economical and safer for the environment. Also, fly ash is a material with sustainable properties. Therefore, this paper aims to focus on the development of sustainable construction materials using 100% high-calcium fly ash and potassium hydroxide (KOH)-based alkaline solution and study the engineering properties of the resulting fly ash-based geopolymer concrete. Laboratory tests were conducted to determine the mechanical properties of the geopolymer concrete such as compressive strength, flexural strength, curing time and slump. In phase I of the study, carbon nanotubes (CNTs) were added to determine their effect on the strength of the geopolymer mortar. The results derived from the experiments indicate that mortar and concrete made with 100% fly ash C require an alkaline solution to produce similar (comparable) strength characteristics as Portland cement concrete. However, it was determined that increasing the amount of KOH generates a considerable amount of heat causing the concrete to cure too quickly; therefore, it is notable to forming a proper bond was unable to form a stronger bond. This study also determined that the addition of CNTs to the mix makes the geopolymer concrete tougher than the traditional concrete without CNT.

Design/methodology/approach

Tests were conducted to determine properties of the geopolymer concrete such as compressive strength, flexural strength, curing time and slump. In Phase I of the study, CNTs were studied to determine their effect on the strength of the geopolymer mortar.

Findings

The results derived from the experiments indicate that mortar and concrete made with 100% fly ash C require an alkaline solution to produce the same strength characteristics as Portland cement concrete. However, it was determined that increasing the amount of KOH generates too much heat causing the concrete to cure too quickly; therefore, it is notable to forming a proper bond. This study also determined that the addition of CNTs to the mix makes the concrete tougher than concrete without CNT.

Originality/value

This study was conducted at the construction engineering and management concrete laboratory at North Dakota State University in Fargo, North Dakota. All the experiments were conducted and analyzed by the authors.

Details

Journal of Engineering, Design and Technology , vol. 18 no. 6
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 1 February 1981

C.A. Smith

Introduction Although the soil as a corrosive environment is probably of greater complexity than any other environment, it is possible to make some generalisations regarding soil

Abstract

Introduction Although the soil as a corrosive environment is probably of greater complexity than any other environment, it is possible to make some generalisations regarding soil types and corrosion. It is necessary to emphasise that corrosion in soils is extremely variable and can range from the rapid to the negligible. This can be illustrated by the fact that buried pipes have become perforated within one year, while archaeological specimens of ancient iron have probably remained in the soil for hundreds of years without significant attack.

Details

Anti-Corrosion Methods and Materials, vol. 28 no. 2
Type: Research Article
ISSN: 0003-5599

Article
Publication date: 26 March 2021

Hamed Mahallei and Kazem Badv

The purpose of this paper is to assess sand-bentonite liners (SBL) which could be used as hydraulic barriers with a controllable quality, relatively low cost and easy operation in…

Abstract

Purpose

The purpose of this paper is to assess sand-bentonite liners (SBL) which could be used as hydraulic barriers with a controllable quality, relatively low cost and easy operation in solid waste landfills.

Design/methodology/approach

These barriers have been used successfully in various applications and have attracted much attention in a short period of time. The only precautionary use of SBLs is related to the change of their hydraulic properties in high alkaline chemical environments. The main reason for this phenomenon is the presence of high ion exchange minerals in bentonite. By exposure to these environments, it is also laid open to degradation of the montmorillonite microstructure leads to change in hydraulic behavior. Three different compounds were used for laboratory-scale SBL, and diffusion was considered as the dominant mechanism of contamination transmission in these liners. Chlorine ion has been used as pollutant, and its diffusion coefficient was determined in the tested SBLs.

Findings

The sample’s diffusion coefficient for the first experiment containing 3% bentonite and 97% Semnan sand were 2.5 × 10^(−9) (m^2/s) and 2.44 × 10 ^(−9) (m^2/s), respectively. Similarly, for two samples with 6% bentonite and 94% Semnan sand, this parameter was equal to 2.17 × 10 ^(−9) (m^2/s) and 2.22 × 10 ^(−9) (m^2/s) and for two samples with 3% agglacial clay, 12% bentonite and 85% Semnan sand was 5.55 × 10 ^(−10) (m^2/s) and 6.11 × 10 ^(−10) (m^2/s). These values correspond to the range reported in previous studies. Also, it was observed that with comparing the diffusion coefficients of test, it was concluded that with increasing bentonite, the molecular diffusion decreases significantly.

Originality/value

In this study, three laboratory samples with different percentages of bentonite, clay and sand were considered and the results obtained from the laboratory were compared with the results obtained from numerical modeling.

Details

World Journal of Engineering, vol. 18 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 16 July 2018

Ziyan Yang

The most recent and prestigious scientific research shows that nitrogen leaching caused by over-used nitrogen fertilizer rapidly acidifies all soil types in China, revolutionizing…

Abstract

Purpose

The most recent and prestigious scientific research shows that nitrogen leaching caused by over-used nitrogen fertilizer rapidly acidifies all soil types in China, revolutionizing the basic understanding of the mechanism of soil acidification. The purpose of this paper is to study the impact of nitrogen on soil acidity over the long run, which is the shadow price of nitrogen.

Design/methodology/approach

In a discrete dynamic programming model, this paper compares the nitrogen application and soil pH between optimal nitrogen control that takes the shadow price of nitrogen into consideration and myopic nitrogen control that ignores that shadow price. Using a five-year panel experimental data on a rapeseed-rice rotation, this paper simulates and numerically solves the dynamic model.

Findings

Both theoretically and empirically, this paper shows that the over-use of nitrogen and the decline in soil pH are explained by ignorance of the shadow price of nitrogen. Compared with optimal nitrogen control, myopic nitrogen control applies more nitrogen in total, resulting in lower soil pH. In addition, over-use in the first season contributes to soil acidification and the carry-over effects mitigate that problem.

Originality/value

This paper enriches the literature by extending the study of the environmental impact of nitrogen leaching to its impact on the long-term loss in agricultural production, providing a new theoretical framework in which to study soil acidification rather than conventionally treating soil acidification as a secondary consequence of acid rain, and showing the possibility of using nitrogen control to mitigate soil acidification when lime applications are not feasible due to socio-economic constraints.

Details

China Agricultural Economic Review, vol. 11 no. 3
Type: Research Article
ISSN: 1756-137X

Keywords

Article
Publication date: 27 September 2018

De Ding, Yue Zhang, Xiaobing Yu, Benling Fang, Jipu Guo, Jun Li, Lei Liu and Cuiwei Du

High-silicon cast iron has excellent corrosion resistance in some specific medium. But the effects of pH value, chloride concentration and soil moisture content on corrosion…

Abstract

Purpose

High-silicon cast iron has excellent corrosion resistance in some specific medium. But the effects of pH value, chloride concentration and soil moisture content on corrosion behavior are still unknown. This study aims to provide reference for the application of high-silicon cast iron in different environments.

Design/methodology/approach

Electrochemical impedance spectroscopy and potentiodynamic polarization curves were used to investigate the corrosion mechanism and rate. The morphology was observed by scanning electron microscopy. The chemical compositions of the corrosion products were detected by energy-dispersive spectroscopy and X-ray diffraction.

Findings

When the solution is acidic, the corrosion of high-silicon cast iron is more serious. When the chloride concentration is 0.1 per cent, the corrosion rate of high-silicon cast iron is the largest. A passive film is formed on the surface to prevent the corrosion reaction with the increasing of chloride concentration. The corrosion rate is the largest when water content is 15 per cent, and the corrosion is the lightest when water content is 30 per cent.

Originality/value

This study provides support for the selection of high-silicon cast iron as grounded material.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

1 – 10 of 432