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Article
Publication date: 14 February 2022

Virendra Kumar and Rajesh Kumar Paswan

This paper attempted to study the alkali-activated (AA) binder consisting of 94% of ground granulated blast furnace slag (GGBFS) and 6% of blended powder of alkali metal hydroxide…

Abstract

Purpose

This paper attempted to study the alkali-activated (AA) binder consisting of 94% of ground granulated blast furnace slag (GGBFS) and 6% of blended powder of alkali metal hydroxide and metal sulfate, which acted as an activator.

Design/methodology/approach

Several concrete specimens (cubes, cylinders and prisms), which were casted using AA binders, were further tested for mechanical properties after exposure to elevated temperatures of 200 °C, 400 °C, 600 °C and 800 °C. Additionally, to understand the structural behavior in uniaxial compressive load, reinforced concrete short columns were cast, cured and tested at ambient temperature as well as after exposure to 300 °C, 600 °C and 900 °C, to know the residual strength after exposure to elevated temperature.

Findings

The findings for the residual strength of alkali-activated slag binder concrete (AASBC) indicated a substantial agreement with the results obtained for the residual strength of Portland slag cement (PSC) concrete, thereby showing the effectiveness of binder when used as a replacement of cement.

Originality/value

The study clearly indicates that the binder developed is an effective approach for the 100% replacement of cement in the concrete.

Details

Journal of Structural Fire Engineering, vol. 14 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 7 December 2021

Santosh Kumar Karri, Markandeya Raju Ponnada and Lakshmi Veerni

One of the sources for the increase in the carbon footprint on the earth is the manufacturing of cement, which causes a severer environmental impact. Abundant research is going on…

Abstract

Purpose

One of the sources for the increase in the carbon footprint on the earth is the manufacturing of cement, which causes a severer environmental impact. Abundant research is going on to diminish CO2 content in the atmosphere by appropriate utilization of waste by-products of industries. Alkali-activated slag concrete (AASC) is an innovative green new concrete made by complete replacement of cement various supplementary cementitious raw materials. Concrete is a versatile material used in different fields of structures, so it is very important to study the durability in different exposures along with the strength. The purpose of this paper is to study the performance of AASC by incorporating quartz sand as fine aggregate under different exposure conditions.

Design/methodology/approach

The materials for this innovative AASC are selected based on preliminary studies and literature surveys. Based on numerous trials a better performance mix proportion of AASC with quartz sand is developed with 1:2:4 mix proportion, 0.8 alkali Binder ratio, 19 M of NaOH and 50% concentration of Na2SiO3. Subsequently, AASC cubes are prepared and exposed for 3, 7, 14, 28, 56, 90, 112, 180, 252 and 365 days in ambient, acid, alkaline, sulfate, chloride and seawater and tested for compressive strength. In addition, to study the microstructural characteristics, scanning electron microscope (SEM), energy dispersive X-ray analysis and X-ray diffraction analysis was also performed.

Findings

Long-term performance of AASC developed with quartz sand is very good in the ambient, alkaline environment of 5% NaOH and seawater with the highest compressive strength values of 51.8, 50.83 and 64.46, respectively. A decrease in compressive strengths was observed after the age of 14, 56 and 112 days for acid, chloride and sulfate exposure conditions, respectively. SEM image shows a denser microstructure of AASC matrix for ambient, alkaline of 5% NaOH and seawater.

Research limitations/implications

The proposed AASC is prepared with a mix proportion of 1:2:4, so the other proportions of AASC need to verify. In general plain, AASC is not used in practice except in few applications, in this work the effect of reinforced AASC is not checked. The real environmental exposure in fields may not create for AASC, as it was tested in different exposure conditions in the laboratory.

Practical implications

The developed AASC is recommended in practical applications where early strength is required, where the climate is hot, where water is scarce for curing, offshore and onshore constructions exposed to the marine environment and alkaline environment industries like breweries, distilleries and sewage treatment plants. As AASC is recommended for ambient air and in other exposures, its implementation as a construction material will reduce the carbon footprint.

Originality/value

The developed AASC mix proportion 1:2:4 is an economical mix, because of low binder content, but it exhibits a higher early age compressive strength value of 45.6 MPa at the age of 3 days. The compressive strength increases linearly with age from 3 to 365 days when exposed to seawater and ambient air. The performance of AASC is very good in the ambient, alkaline environment and seawater compared to other exposure conditions.

Details

Journal of Engineering, Design and Technology , vol. 22 no. 1
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 15 January 2020

Virendra Kumar, Amit Kumar and Brajkishor Prasad

This paper aims to present an experimental investigation on the performances of alkali-activated slag (AAS) concrete and Portland slag cement (PSC) concrete under the influence of…

Abstract

Purpose

This paper aims to present an experimental investigation on the performances of alkali-activated slag (AAS) concrete and Portland slag cement (PSC) concrete under the influence of elevated temperature. In the present study, the alkali-activated binder contains 85% of ground granulated blast furnace slag (GGBFS) and 15% of powder blended as chemical activators.

Design/methodology/approach

For the purpose, standard size of cube, cylinder and prism have been cast for a designed mix of concrete. The AAS concrete specimens were kept for water as well as air curing. After attaining the maturity of 28 days, the samples were first exposed to different elevated temperatures, i.e. 100°C, 200°C, 300°C, 400°C, 500°C, 600°C, 700°C and 800°C. Later on, the tests were conducted on these samples to find the change in weight and the residual strength of the concrete.

Findings

After 500°C exposure, a considerable amount of the strength loss has been observed for AAS concrete. It has been evaluated that the performance of AAS concrete is better than that of the PSC concrete at elevated temperature.

Research limitations/implications

The present research work is being applied on the material for which the experimental result has been obtained.

Practical implications

The author has tried to develop a new type of binder by using steel industry waste material and then tested at elevated temperature to sustain at high temperatures.

Social implications

This research may give a social impact for developing mass housing project with a lower cost than that of using a conventional binder, i.e. cement.

Originality/value

A new type of binder material is being developed.

Details

Journal of Structural Fire Engineering, vol. 11 no. 2
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 11 July 2019

Gopalakrishnan Rajagopalan

The durability of concrete structures, especially built-in corrosive environments, starts to deteriorate after 20–30 years, even though they have been designed for more than 60…

Abstract

Purpose

The durability of concrete structures, especially built-in corrosive environments, starts to deteriorate after 20–30 years, even though they have been designed for more than 60 years of service life. The durability of concrete depends on its resistance against a corrosive environment. Inorganic Polymer concrete, or geopolymer concrete, has been emerging as a new engineering material with the potential to form an alternative to conventional concrete for the construction industry. The purpose of this paper is to conduct the investigation on corrosion of the geopolymer materials prepared using GGBS blended with low calcium fly ash in different percentages and sodium hydroxide, sodium silicate as activators and cured in ambient conditions (25±5°C).

Design/methodology/approach

GGBS was replaced by fly ash at different levels from 0 to 50 percent in a constant concentration of 12M. The main parameters of this study are the evaluation of strength characteristics of geopolymer concrete and resistance against corrosion by conducting accelerated corrosion test (Florida method).

Findings

From the test results it is observed that the strength of the geopolymer concrete with GGBS in ambient curing performs well compared to geopolymer concrete with GGBS blended with fly ash. The GPCE sample (40 percent replacement of fly ash to GGBS) shows better results and the resistance against corrosion was good, compared to all other mixes.

Research limitations/implications

The outcomes of this investigation will be useful for the researchers and the construction industry.

Practical implications

This paper results that optimum percentage of fly ash should be blended with GGBS against the corrosion attack. This investigation indicates that GGBS without the combination of fly ash can be utilized in a normal environment. These findings will definitely be useful for the ready-mix concrete manufacturers and the construction Industry.

Social implications

Disposal of industrial wastes causes pollution to the environment. Industrial wastes are utilized for the production of geopolymer concrete, which is the alternative material for the construction industry.

Originality/value

From the observation of the previous literature, till now there was no investigation on geopolymer concrete for corrosion under ambient curing conditions, as such this investigation could be considered as the new investigation.

Details

Engineering, Construction and Architectural Management, vol. 26 no. 8
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 9 May 2018

Andrea Nana Ofori-Boadu, Richard Yeboah Abrokwah, Spero Gbewonyo and Elham Fini

The purpose of this paper is to investigate the effect of an admixture, Swine-waste Bio-char (SB), on the water absorption characteristics of cement pastes.

Abstract

Purpose

The purpose of this paper is to investigate the effect of an admixture, Swine-waste Bio-char (SB), on the water absorption characteristics of cement pastes.

Design/methodology/approach

The effect of SB percentages, heat treatment temperatures, water/binder ratios, and age on the water absorption percentages (WAPs) of SB modified cement pastes were investigated using scanning electron microscopy-energy dispersive spectra, FTIR, Brunauer-Emmett-Teller, and laboratory experiments.

Findings

The WAPs of cement pastes with SBs produced at the low treatment temperature (LTT) of 340°C and 400°C were significantly lower (p<0.01) than pastes with SBs produced at the high treatment temperature (HTT) of 600°C and 800°C. This was attributed primarily to the more dominant presence of hydrophobic alkyl surface groups from non-volatilized matter in LTT-SBs. This had also resulted in lower surface areas and pore volumes in LTT-SBs. As a result of the volatilization of these labile hydrophobic groups at HTT, HTT-SBs were more hydrophilic and had higher surface areas and pore volumes. Consequently, HTT-SB pastes had higher WAPs and no significant differences (p<0.05) existed between HTT-SB pastes and control pastes. Also, low water/binder ratios and aging reduced water absorption of SB modified cement pastes.

Practical implications

LTT-SBs reduce water absorption and could reduce concrete deterioration; and as such, associated building repair, maintenance, and adaptation costs. Notably, reductions in concrete water absorption will extend the service life of concrete buildings and infrastructures, particularly in unfavorable environmental conditions. The observed benefits are tempered by the current lack of information on the effects of SB on compression strength, workability, and other durability properties.

Social implications

SB utilization in concrete buildings will enhance swine-waste disposal and reduce negative environmental impacts on swine farming communities; consequently, improving their quality of life.

Originality/value

Current bio-char research is focused on plant-derived bio-char toward soil remediation and contaminant removal, with very limited applications in concrete. This research advances knowledge for developing livestock-derived bio-char, as a PCRM, toward more sustainable and durable concrete structures.

Details

International Journal of Building Pathology and Adaptation, vol. 36 no. 3
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 27 November 2023

Tanuja Gupta and M. Chakradhara Rao

This study aims to practically determine the optimum proportion of aggregates to attain the desired strength of geopolymer concrete (GPC) and then compare the results using…

Abstract

Purpose

This study aims to practically determine the optimum proportion of aggregates to attain the desired strength of geopolymer concrete (GPC) and then compare the results using established analytical particle packing methods. The investigation further aims to assess the influence of various amounts of recycled aggregate (RA) on properties of low-calcium fly ash-based GPC of grade M25.

Design/methodology/approach

Fine and coarse aggregates were blended in various proportions and the proportion yielding maximum packing density was selected as the optimum proportion and they were compared with analytical models, such as Modified Toufar Model (MTM) and J. D. Dewar Model. RAs for this study were produced in laboratory and they were used in various amounts, namely, 0%, 50% and 100%. 12M NaOH solution was mixed with Na2SiO3 in the ratio of 1:2. The curing of concrete was done at the temperatures of 60° and 90 °C for 24, 48 and 72h.

Findings

The experimentally obtained optimum proportion of coarse to fine aggregate was 60:40 for all amounts of RA. Meanwhile, MTM and Dewar Model resulted in coarse aggregate to fine aggregates as 40:60, 45:55, 55:45 and 55:45, 35:65, 60:40, respectively, for 0% 100% and 50% RAs. The compressive strength of GPC elevated with the increase in curing regime. In addition, the ultrasonic pulse velocity also displayed a similar trend as that of strength.

Originality/value

The GPC with 50% RAs may be considered for use, as it exhibited superior properties compared to GPC with 100% RAs and was comparable to GPC with natural aggregates. Furthermore, compressive strength is correlated with split tensile strength and ultrasonic pulse velocity.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 28 June 2013

Frank Collins

Construction contractors and facility managers are being challenged to minimize the carbon footprint. Life cycle carbon‐equivalent (CO2‐e) accounting, whereby the potential…

2498

Abstract

Purpose

Construction contractors and facility managers are being challenged to minimize the carbon footprint. Life cycle carbon‐equivalent (CO2‐e) accounting, whereby the potential emissions of greenhouse gases due to energy expenditure during construction and subsequent occupation of built infrastructure, generally ceases at the end of the service life. However, following demolition, recycling of demolition waste that becomes incorporated into 2nd generation construction is seldom considered within the management of the carbon footprint. This paper aims to focus on built concrete infrastructure, particularly the ability of recycled concrete to chemically react with airborne CO2, thereby significantly influencing CO2‐e estimates.

Design/methodology/approach

CO2‐e estimates were made in accordance with the methodology outlined in the Australian National Greenhouse Accounts (NGA) Factors and were based on the energy expended for each life cycle activity from audited records. Offsets to the CO2‐e estimates were based on the documented ability of concrete to chemically react with airborne carbon dioxide (“carbonation”) and predictions of CO2 uptake by concrete and recycled concrete was made using existing predictive diffusion models. The author's study focused on a built concrete bridge which was demolished and recycled at the end of the service life, and the recycled concrete was utilized towards 2nd generation construction. The sensitivity of CO2‐e and carbonation estimates were tested on several different types of source demolition waste as well as subsequent construction applications using recycled concrete (RCA). Whole‐of‐life CO2‐e estimates, including carbonation of RCA over the 1st and 2nd generations, were estimated and contrasted with conventional carbon footprints that end at the conclusion of the 1st generation.

Findings

Following demolition, CO2 capture by RCA is significant due to the more permeable nature of the crushed RCA compared with the original built infrastructure. RCA also has considerably greater exposed surface area, relative to volume, than a built concrete structure, and therefore more highly exposed surface to react with CO2: it therefore carbonates more comprehensively. CO2‐e estimates can be offset by as much as 55‐65 per cent when including the contribution of carbonation of RCA built within 2nd generation infrastructure. Further offsets are achievable using blended fly ash or slag cement binders; however, this study has focused on concrete composed of 100 per cent OPC binders and the effects of RCA.

Originality/value

Construction project estimates of life cycle CO2‐e emissions should include 2nd generation applications that follow the demolition of the 1st generation infrastructure. Life cycle estimates generally end at the time of demolition. However, by incorporating the recycled concrete demolition waste into the construction of 2nd generation infrastructure, the estimated CO2‐e is significantly offset during the 2nd generation life cycle by chemical uptake of CO2 (carbonation). This paper provides an approach towards inclusion of 2nd generation construction applications into whole‐of‐life estimates of CO2‐e.

Details

Engineering, Construction and Architectural Management, vol. 20 no. 4
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 17 February 2020

Ghasem Pachideh and Majid Gholhaki

With respect to the studies conducted so far and lack of researches on the post-heat behavior of cement mortars containing pozzolanic materials, the purpose of this paper is to…

Abstract

Purpose

With respect to the studies conducted so far and lack of researches on the post-heat behavior of cement mortars containing pozzolanic materials, the purpose of this paper is to investigate the post-heat mechanical characteristics (i.e. compressive, tensile and flexural strength) of cement mortars containing granulated blast-furnace slag (GBFS) and silica fume (SF). In doing so, selected temperatures include 25, 100, 250, 500, 700 and 9000c. Last, the X-ray diffraction test was conducted to study the microstructure of mixtures and subsequently, the results were presented as power-one mathematical relations.

Design/methodology/approach

Totally, 378 specimens were built to conduct flexural, compressive and tensile strength tests. Accordingly, these specimens include cubic and prismatic specimens with dimensions of 5 × 5 × 5 cm and 16 × 4 × 4 cm, respectively, to conduct compressive and flexural strength tests together with briquette specimen used for tensile strength test in which cement was replaced by 7, 14 and 21 per cent of SF and GBFS. To study the effect of temperature, the specimens were heated. In this respect, they were heated with a rate of 5°C/min and exposed to temperatures of 25 (ordinary temperature), 100, 250, 500, 700 and 900°C.

Findings

On the basis of the results, the most profound effect of using GBFS and SF, respectively, takes place in low (up to 250°C) and high (500°C and greater degrees) temperatures. Quantitatively, the compressive, tensile and flexural strengths were enhanced by 73 and 180 per cent, 45 and 100 per cent, 106 and 112 per cent, respectively, in low and high temperatures. In addition, as the temperature elevates, the particles of specimens containing SF and GBFS shrink less in size compared to the reference specimen.

Originality/value

The specimens were cured according to ASTMC192 after 28 days placement in the water basin. First, in compliance with what has been specified by the mix design, the mortar, including pozzolanic materials and superplasticizer, was prepared and then, the sampling procedure was conducted on cubic specimens with dimension of 5 × 5 × 5 mm for compressive strength test, prismatic specimens with dimensions of 16 × 4 × 4 mm for flexural strength test and last, briquette specimens were provided to conduct tensile strength tests (for each temperature and every test, three specimens were built).

Details

Journal of Structural Fire Engineering, vol. 11 no. 2
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 13 November 2017

Ali Mohamed Ali Aboshia, Riza Atiq Rahmat, Muhammad Fauzi Mohd Zain and Amiruddin Ismail

The purpose of this paper is to develop an alternative new ternary geopolymer mortar (MKSP) to resolve a traditional mortar problem which exhibits several disadvantages, including…

Abstract

Purpose

The purpose of this paper is to develop an alternative new ternary geopolymer mortar (MKSP) to resolve a traditional mortar problem which exhibits several disadvantages, including poor strengths and surface microcracks and the CO2 air pollution.

Design/methodology/approach

The MKSP ternary binder was produced using metakaolin (MK), slag (S), and palm oil fuel ash (POFA) activated with an alkaline mixture of sodium silicate (Na2SiO3) and 10 M NaOH in a mass ratio of 2.5. Seven different mix proportions of MK, slag, and POFA were used to fabricate MKSP mortars. The water-to-binder ratio was varied between 0.4 and 0.5. The mortars were heat cured for 2 h at 80°C and then aged in air. Flexural stress and strain, mortars flow and compressive strength were tested. Furthermore, the mortars were characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) analyses.

Findings

The results showed that the sample MKSP6, which contained 40 percent MK, 40 percent slag, and 20 percent POFA, exhibited high compressive strength (52 MPa) without any cracks and flexural strength (6.9 MPa) at 28 days after being cured for 2 h at 80°C; however, the MKSP7 mortar with optimal strength of 55 MPa showed some surface cracks . Further, the results of the XRD, SEM, and FTIR analyses indicated that the MKSP mortars primarily consisted of a crystalline (Si+Al) phase (70 percent) and a smaller amorphous (Si+Ca) phase (30 percent).

Research limitations/implications

The MKSP ternary geopolymer mix has three limitations as an importance of heat curing for development early strength, POFA content less than 20 percent to gain high normal strength and delaying the sitting time by controlling the slag content or the alkali activator type.

Practical implications

The use of geopolymer materials binder in a real building is limited and it still under research, Thus, the first model of real applied geopolymer cement in 2008 was the E-Crete model that formed by Zeobond company Australia to take the technology of geopolymer concrete to reality. Zeobond Pty Ltd was founded by Professor Jannie S.J. van (van Deventer et al., 2013), it was used to product precast concrete for the building structure. The second model was PYRAMENT model in 2002 by American cement manufacturer Lone Star Industries which was produced from the development carried out on inorganic alumino-silicate polymers called geopolymer (Palomo et al., 1999). In 2013 the third model was Queensland’s University GCI building with three suspended floors made from structural geopolymer concrete containing slag/fly ash-based geopolymer (Pathak, 2016). In Australia, 2014, the newly completed Brisbane West Wellcamp airport becomes the greenest airport in the world. Cement-free geopolymer concrete was used to save more than 6,600 tons of carbon emissions in the construction of the airport. Therefore, the next century will see cement companies developing alternative binders that are more environmentally friendly from a sustainable development point of view.

Originality/value

Production of new geopolymer binder of mortar as alternative to traditional cement binder with high early and normal strength from low cost waste materials, less potential of cracking, less energy consumption need and low carbon dioxide emission.

Details

International Journal of Building Pathology and Adaptation, vol. 35 no. 5
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 20 September 2019

Subhash Yaragal, Chethan Kumar B. and Manoj Uddavolu Abhinav

To reduce environmental impact caused by excessive use of ordinary Portland cement (OPC) and to mitigate scarcity of base materials such as natural coarse aggregate (NCA)…

Abstract

Purpose

To reduce environmental impact caused by excessive use of ordinary Portland cement (OPC) and to mitigate scarcity of base materials such as natural coarse aggregate (NCA), industrial by-products can be carefully used as alternatives to OPC and NCA, in production of concrete. This paper aims to describe the performance of using ground granulated blast furnace slag (GGBS), fly ash (FA) as a complete replacement to OPC and ferrochrome slag (FCS) as replacement to NCA in production of novel FCS based alkali activated slag/fly ash concretes (AASFC) and evaluate their performance at elevated temperatures.

Design/methodology/approach

Two control factors with three levels each i.e. FA (0, 25 and 50 per cent by weight) and FCS (0, 50 and 100 per cent by volume) as a GGBS and NCA replacement, respectively, were adopted in AASFC mixtures. Further, AASFC mixture specimens were subjected to different levels of elevated temperature, i.e. 200°C, 400°C, 600°C and 800°C. Compressive strength and residual compressive strength were considered as responses. Three different optimization techniques i.e. gray relational analysis, technique for order preference by similarity to ideal solution and Desirability function approach were used to optimize AASFC mixtures subjected to elevated temperatures.

Findings

As FA replacement increases in FCS based AASFC mixtures, workability increases and compressive strength decreases. The introduction of FCS as replacement to NCA in AASFC mixture did not show any significant change in compressive strength under ambient condition. AASFC produced with 75 per cent GGBS, 25 per cent FA and 100 per cent FCS was found to have excellent elevated temperature enduring properties among all other AASFC mixtures studied.

Originality/value

Although several studies are available on using GGBS, FA and FCS in production of OPC-based concretes, present study reports the performance of novel FCS based AASFC mixtures subjected to elevated temperatures. Further, GGBS, FA and FCS used in the present investigation significantly reduces CO2 emission and environmental degradation associated with OPC production and NCA extraction, respectively.

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