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Article
Publication date: 2 November 2022

Dongju Chen, Xuan Zhang, Ri Pan, Kun Sun and Jinwei Fan

This research aims to combine the throttling structure with the elastic element to enhance the load performance of aerostatic radial bearing.

Abstract

Purpose

This research aims to combine the throttling structure with the elastic element to enhance the load performance of aerostatic radial bearing.

Design/methodology/approach

In this research, a fluid–solid coupling model of the elastic throttling structure is established while considering the interaction between the elastic element and the flow field. The effects of elastic element structural parameters on the stiffness and load capacity of aerostatic radial bearing are then researched. Finally, the effect of elastic element modulus on air film load performance and elastic element deformation is analyzed.

Findings

The results indicate that the aerostatic radial bearing with elastic element can significantly improve the load capacity and stiffness when compared to the common aerostatic bearing. By choosing the proper combination of parameters, the load performance can be improved by at least 16%.

Originality/value

The throttling structure of aerostatic bearing is optimized in this work, which significantly enhances the load performance of the aerostatic bearing.

Details

Industrial Lubrication and Tribology, vol. 75 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2017

Dongju Chen, Jihong Han, Chen Huo, Jinwei Fan and Qiang Cheng

This paper aims to better understand the dynamic characteristics of an aerostatic slider caused by a gas film, and the impact of a gas film slip on the load capacity, stiffness…

Abstract

Purpose

This paper aims to better understand the dynamic characteristics of an aerostatic slider caused by a gas film, and the impact of a gas film slip on the load capacity, stiffness and dynamic stiffness of the guideway is studied.

Design/methodology/approach

In theory, the Navier velocity slip model is introduced for fluid continuous flow equation to calculate the flow state in the micro-state; in experimental techniques, the stiffness experiment of the guideway by digital inductance meter is performed under different loadings, which are used to inspect the simulation results.

Findings

The maximum value of bearing stiffness in the condition of considering that the gas slip is larger than that of not considering the gas slip, and the gas film clearance of maximum bearing stiffness in the condition of considering the gas slip is less than that of not considering the gas slip. This is verified by the measurement of the stiffness of the guideway.

Originality/value

This paper mostly studies the influence of the gas slip effects on the performance of the aerostatic guideway, which will make a certain contribution to the guideway stability and the machining precision of the machine tool.

Details

Industrial Lubrication and Tribology, vol. 69 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 27 June 2018

Dongju Chen, Lihua Dong, Ri Pan, Jinwei Fan and Qiang Cheng

The purpose of this study is to investigate the coupling effects of the velocity slip, rarefaction effect and effective viscosity of the gas film on the performance of the…

116

Abstract

Purpose

The purpose of this study is to investigate the coupling effects of the velocity slip, rarefaction effect and effective viscosity of the gas film on the performance of the aerostatic guideway in micro-scale and improve the analysis precision of the static performance of aerostatic guideway.

Design/methodology/approach

The corresponding model of the gas film flow with consideration of the velocity slip, rarefaction effect and effective viscosity of the gas film in micro-scale is proposed. By solving the corresponding model, the bearing capacity and the stiffness of the aerostatic guideway are obtained through the pressure distributions of the air cavity. Through comparing the bearing capacity and the stiffness in different situations, the couple effects of the three factors are analyzed. Finally, the experimental results about the stiffness are obtained and the contrast between the simulation stiffness and the tested stiffness is achieved.

Findings

Through comparing the coupling effects of the micro scale factors under different conditions on the performance of the aerostatic guideway, it was found that when comparing the effects of a single factor, the effect of the first-order slip is the largest. When two factors are randomly combined, velocity slip and viscosity of the gas film is the largest, but these coupling effects are less than the effect of considering three factors simultaneously.

Originality/value

It is essential to consider the first-order velocity slip, the flow factor Q and the effective viscosity when analyzing the static performance of the aerostatic guideway in micro-scale. This makes studying the performance of the aerostatic guideway in micro-scale feasible and improves the machine’s accuracy.

Details

Industrial Lubrication and Tribology, vol. 70 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 March 2022

Dongju Chen, Xuan Zhang, Kun Sun and Jinwei Fan

This paper aims to study the influence degree of three factors affecting the vibration amplitude of aerostatic spindle and optimizes each factor.

Abstract

Purpose

This paper aims to study the influence degree of three factors affecting the vibration amplitude of aerostatic spindle and optimizes each factor.

Design/methodology/approach

The vibration amplitude of the spindle is characterized according to internal structure and operating characteristics of aerostatic spindle. The radial and axial vibration models of aerostatic spindle were established by the spring-damper system. The influence degree of main influencing factors on the spindle vibration amplitude was investigated through correlation analysis.

Findings

The results indicate that the crucial factor is aerostatic spindle speed and experiments validated that increasing spindle speed can enhance spindle stability. The influence of three factors on radial vibration is greater than that on axial vibration. Finally, the values of optimal working parameters were obtained by genetic algorithm.

Originality/value

The method in this article can effectively predict aerostatic spindle vibration amplitude and perfect the stability of aerostatic spindle.

Article
Publication date: 1 October 2019

Yangong Wu, Zheng Qiao, Jiadai Xue, Yutao Liu and Bo Wang

The purpose of this paper is to present a novel numerical approach to analyze the static performance of aerostatic thrust bearings by adopting a general finite element method…

Abstract

Purpose

The purpose of this paper is to present a novel numerical approach to analyze the static performance of aerostatic thrust bearings by adopting a general finite element method calculation program.

Design/methodology/approach

The characteristics of a gas film are described by the Reynolds equation and the pressure distribution is solved using the finite element method. A root iterative method is proposed to meet the requirement of the mass-conservation law because multiple pocketed orifice-type restrictors are treated as a series of special boundary conditions.

Findings

The static performance of a rotary table using aerostatic thrust bearings, including load carrying capacity and stiffness, can be predicted by the method; moreover, it can be further confirmed through experiments on the designed rotary table.

Originality/value

The method combining the finite element and root iterative methods is highly accurate and has a low time-cost for analyzing aerostatic thrust bearings with multiple pocketed orifice-type restrictors.

Details

Industrial Lubrication and Tribology, vol. 72 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 November 2023

Yinan Chen, Dehong Huo, Guorong Wang, Lin Zhong and Zheng Gong

This paper aims to combine the grooves with an annular air thrust bearing with multi-hole restrictors and discusses the influence of the groove parameters on the bearing

Abstract

Purpose

This paper aims to combine the grooves with an annular air thrust bearing with multi-hole restrictors and discusses the influence of the groove parameters on the bearing performance.

Design/methodology/approach

Four models of aerostatic bearings with grooves of different geometries are established. The pressure distribution, load-carrying capacity (LCC), stiffness and flow characteristics of the flow field in the bearing clearances are obtained by computational fluid dynamics simulation.

Findings

The numerical and simulation results show that air bearing with grooved restrictors can slow down the pressure drop at the air inlet and increase the LCC and stiffness of the bearing. The gas flow in the aerostatic bearing is also studied, and the air vortex in the recess is analyzed.

Originality/value

This research optimizes the structure of the annular air thrust bearing, analyzes the gas vortex in the recess, improves the LCC and stiffness of the bearing and provides a reference for the bearing in the selection of groove parameters.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2023-0006/

Details

Industrial Lubrication and Tribology, vol. 75 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 August 2020

Dongju Chen, Shuai Kong, Jingfang Liu and Jinwei Fan

The purpose of this paper is to propose the pressure fluctuation to further evaluate and predict the dynamic and static characteristics of the aerostatic slider and improve the…

Abstract

Purpose

The purpose of this paper is to propose the pressure fluctuation to further evaluate and predict the dynamic and static characteristics of the aerostatic slider and improve the calculation accuracy of the aerostatic slider.

Design/methodology/approach

First-order velocity slip is introduced into the traditional gas-film fluid equation, and the numerical analysis method is used to solve the static performance of the aerostatic slider. The finite element analysis method is used to solve its dynamic characteristics.

Findings

It can be concluded from the simulation and experimental results that the model considering the velocity slip in the gas film flow is more accurate. The errors between the modal detection results and the vibration detection results (0.8%–5.8%) under speed slip are smaller than the traditional cases (23.7%–210%), which also verifies the correctness of the above conclusions.

Originality/value

In this paper, the method of simulation and experiment is used to prove that the first-order velocity slip model is more suitable to predict the dynamic response of the aerostatic slider than the condition without slip.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-02-2020-0059/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 April 2000

B.B. Ahuj, P.P. Chikate and S.K. Basu

Deals with the development of aerostatic‐cum‐aerodynamic hybrid conical bearings, running at 70,000 r.p.m., suitable for supports of high speed spindles. Conical bearing bush is…

Abstract

Deals with the development of aerostatic‐cum‐aerodynamic hybrid conical bearings, running at 70,000 r.p.m., suitable for supports of high speed spindles. Conical bearing bush is designed for two plane admission, with eight holes in each plane, with a semi cone angle of 108. In case of static response, the interactions between the major parameters, are projected on 3D response surface curve. The results give the magnitude of radial load to get the benefit of optimally minimum eccentricity ratio. Experimental results show close agreement with the theoretical work in regard to “no‐rotation” cases. The exponential relationship existing between eccentricity ratio, radial load and supply pressure is generalised. Rigidity for the bearings developed, as seen from the response surface, supports the observations of previous researchers. For the use of designers, vital operational parameters have been tabulated. Estimated and experimental values of these parameters compare reasonably.

Details

Industrial Lubrication and Tribology, vol. 52 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 May 2010

Cheng‐Hsien Chen, Yuan Kang, Ding‐Wen Yang, Ren‐Ming Hwang and Shyh‐Shyong Shyr

The purpose of this paper is to study the influence of number of feeding holes on the performance of aerostatic bearings with spindle rotation. In traditional design of aerostatic

Abstract

Purpose

The purpose of this paper is to study the influence of number of feeding holes on the performance of aerostatic bearings with spindle rotation. In traditional design of aerostatic bearings, the selection of hole numbers is dependent only on spindle size. However, when the hole numbers of air feeding are enough, the performance of the aerostatic bearing cannot be enhanced by increasing the hole numbers.

Design/methodology/approach

The Reynolds equation is utilized to model the air film within bearing clearance at constant temperature and the state equation of adiabatic process is for air feeding within bearing clearance. The finite difference method with relaxation algorithm is utilized to determine the pressure distributions from discretized and coupled equations of flow continuity. The eccentricity, spindle speed, and the number and arrangement of feeding holes are considered in the analyses to determine the load capacity, attitude angle, and flow rate for the comparisons between various designs of aerostatic bearings.

Findings

It is seen from the simulation results that the aerostatic bearing designed with a small number of feeding holes and without locating at bearing bottom is most suitable for the spindle operating at high speed, while the bearing designed with a large number of feeding holes is suitable for the spindle operating at low speed, and the load capacity is increased with the increasing number of feeding holes for low journal speed.

Originality/value

The paper proposes an extensive database as a critical requirement in the design for number and arrangement of feeding holes of aerostatic bearings for the spindle operating at low or high speed.

Details

Industrial Lubrication and Tribology, vol. 62 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 January 2018

Saurabh Kumar Yadav, Arvind Kumar Rajput, Nathi Ram and Satish Chandra Sharma

This study aims to analyze the dynamic performance of aerostatic thrust bearing for different geometries of recess. Different geometries of recess of equal recess area, i.e…

Abstract

Purpose

This study aims to analyze the dynamic performance of aerostatic thrust bearing for different geometries of recess. Different geometries of recess of equal recess area, i.e. circular, elliptical, rectangular and annular, have been considered in analysis. The work also analyzes the influence of tilt angle on the performance of thrust bearing. To compute the unknown pressure field, the Reynolds equation governing the flow of compressible lubricant (air) has been solved using finite element formulation. Further, separate finite element formulations have been carried out to compute fluid film stiffness and damping coefficients directly. This method provides quick computation of stiffness and damping coefficients of aerostatic thrust bearing than the usual approach.

Design/methodology/approach

As the Reynolds equation governing the flow of compressible lubricant is nonlinear partial differential equation, the computation of the stiffness and damping coefficient follows an iterative procedure. It requires a lot of computational energy. Therefore, in the present work, a novel technique based on finite element formulation is suggested to compute air film stiffness and damping coefficient in aerostatic thrust bearing.

Findings

A novel technique based on finite element formulation is illustrated to simulate the performance of tilted pad aerostatic thrust bearing. On the basis of simulated results, following key conclusions may be drawn. The static and dynamic performance of a circular aerostatic tilted thrust pad bearing is significantly affected with a change in the value of tilt parameter and the shape of the recess.

Research limitations/implications

Implications are as follows: direct computation of air film damping coefficient is performed without perturbation method in finite element method (FEM); influence of tilt on aerostatic thrust bearing is studied; influence of recess shape on aerostatic thrust bearing is observed; and finite element formulation of aerostatic thrust bearing is performed.

Originality/value

The present work will be quite useful for bearing designer and academicians.

Details

Industrial Lubrication and Tribology, vol. 70 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 65