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1 – 10 of over 1000
Article
Publication date: 11 April 2021

Yifan Xu, Xiang Gu, Qinghua Meng, Bin Wang and Jun Fan

This paper aims to show a series of hydrogels with adjustable mechanical properties, which can be cured quickly with visible light. The hydrogel is prepared conveniently with…

Abstract

Purpose

This paper aims to show a series of hydrogels with adjustable mechanical properties, which can be cured quickly with visible light. The hydrogel is prepared conveniently with hydroxyethyl acrylate, cross-linker, gelatin and photoinitiator, and can be printed into certain 3D patterns with the direct ink write (DIW) 3D printer designed and developed by the research group.

Design/methodology/approach

In this paper, the authors designed a composite sensitization initiation system that is suitable for hydrogels. The concentration of photoinitiator, gelatin and cross-linker was studied to optimize the curing efficiency and adjust the mechanical properties. A DIW 3D printer was designed for the printing of hydrogel. Pre-gel solution was loaded into printer for printing into established models. The models were made and sliced with software.

Findings

The hydrogels can be cured efficiently with 405-nm visible light. While adding various content of gelatin and cross-linker, the mechanical properties of hydrogels show from soft and fragile (elastic modulus of 121.18 kPa and work of tension of 218.11 kJ·m−3) to rigid and tough (elastic modulus of 505.15 kPa and work of tension of 969.00 kJ·m−3). The hydrogels have high capacity of water absorption. With the DIW 3D printer, pre-gel hydrogel solution can be printed into objects with certain dimension.

Originality/value

In this work, a composite sensitization initiation system was designed, and fast curing hydrogels with adjustable mechanical properties had been prepared conveniently, which has high equilibrium water content and 3D printability with the DIW 3D printer.

Details

Rapid Prototyping Journal, vol. 27 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 23 September 2020

Asif Ur Rehman and Vincenzo M. Sglavo

Three-dimensional (3D) printing technology allows geometric complexity and customization with a significant reduction in the structural environmental impact. Nevertheless, it…

Abstract

Purpose

Three-dimensional (3D) printing technology allows geometric complexity and customization with a significant reduction in the structural environmental impact. Nevertheless, it poses a serious threat to the environment when organic binders are used. Binder jet printing of alkali-activated geopolymer precursor can represent a successful and environmental-friendly alternative.

Design/methodology/approach

The present work reports about the successful 3D printing of metakaolin-based alkali-activated concrete, with dimensional integrity and valuable mechanical behavior.

Findings

The geometric behavior was studied as a function of alkali activator flow rate, and the minimum geometric deviation with complete saturation was recorded at 103 mg/s. The printed specimen is characterized by a modulus of rupture as high as 4.4 MPa at 135 mg/s.

Practical implications

The 3D printed geopolymer-based concrete can be potentially used in a wide range of structural applications from construction to thermal insulation elements.

Originality/value

The analysis of the 3D geopolymer-based concrete printing system and material conducted in this paper is original.

Details

Rapid Prototyping Journal, vol. 26 no. 10
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 29 June 2023

Yingli Li, Chenwei Wu, Yong Peng and Xudong Jiang

In order to investigate the vibration reduction properties of a three-dimensional elastic metastructure with spherical cavities at low frequencies.

Abstract

Purpose

In order to investigate the vibration reduction properties of a three-dimensional elastic metastructure with spherical cavities at low frequencies.

Design/methodology/approach

The bandgap characteristics of a three-dimensional elastic metastructure with spherical cavities are studied based on analytical and numerical approaches.

Findings

The results of both method revealed that the vibration of the vertexes masses is important for opening bandgaps. The fact that the big sphere cavity radius or short side length of the cube unit leads to a wider bandgap, is noteworthy.

Originality/value

This research provides theoretical guidance for realizing the vibration attenuation application of EMs in practical engineering.

Details

International Journal of Structural Integrity, vol. 14 no. 4
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 5 October 2020

Harish Kumar Banga, Parveen Kalra, Rajendra M. Belokar and Rajesh Kumar

The purpose of this study is improvement of human gait by customized design of ankle foot orthosis (AFO). An has been the most frequently used orthosis in children with cerebral…

832

Abstract

Purpose

The purpose of this study is improvement of human gait by customized design of ankle foot orthosis (AFO). An has been the most frequently used orthosis in children with cerebral palsy. AFOs are designed to boost existing features or to avoid depression or traumatize muscle contractures. The advantages of AFO’s utilized for advancement in human walk attributes for the improvement in foot deformities patients or youngsters with spastic loss of motion. In this research on the customized design of AFO's to improve gait, there are limitations during walking of foot drop patients. In children with foot drops, specific AFOs were explicitly altered to improve parity and strength which are beneficial to walking positions.

Design/methodology/approach

This study proposes the customized design of AFOs using computerized and additive manufacturing for producing advances to alter the design and increase comfort for foot drop patients. Structuring the proposed design fabricated by using additive manufacturing and restricted material, the investigation was finalized at the Design Analysis Software (ANSYS). The system that performs best under investigation can additionally be printed using additive manufacturing.

Findings

The results show that the customized design of AFOs meets the patient’s requirements and could also be an alternative solution to the existing AFO design. The biomechanical consequences and mechanical properties of additive manufactured AFOs have been comparable to historically synthetic AFOs. While developing the novel AFO designs, the use of 3D printing has many benefits, including stiffness and weight optimization, to improve biomechanical function and comfort. To defeat the issues of foot drop patients, a customized AFO is used to improve the human gait cycle with new material and having better mechanical properties.

Originality/value

This research work focuses on the biomechanical impacts and mechanical properties of customized 3D-printed AFOs and compares them to traditionally made AFOs. Customized AFO design using 3D printing has numerous potential advantages, including new material with lightweight advancement, to improve biomechanical function and comfort. Normally, new applications mean an incremental collection of learning approximately the behavior of such gadgets and blending the new design, composite speculation and delivered substance production. The test results aim to overcome the new AFO structure issues and display the limited components and stress examination. The outcome of the research is the improved gait cycle of foot drop patients.

Details

Rapid Prototyping Journal, vol. 26 no. 10
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 28 March 2008

Damir Godec, Mladen Šercer and Maja Rujnić‐Sokele

This paper aims to emphasize compared experimental analysis of influence of hybrid and classic moulds on the properties of moulded parts and the processing parameters. Such…

Abstract

Purpose

This paper aims to emphasize compared experimental analysis of influence of hybrid and classic moulds on the properties of moulded parts and the processing parameters. Such analysis enables optimization of processing parameters in case of the hybrid mould.

Design/methodology/approach

Representative moulded part and appropriate hybrid and classic moulds have been designed and manufactured. The experimental work contains a screening design and the main central composite design for analysing the performance of both moulds and moulded parts properties. In case of hybrid mould a numerical optimization of processing parameters was used.

Findings

It was found that hybrid moulds can be successfully applied for production of thin‐wall moulded parts with some limitations. The compressibility of prototype mould inserts was higher compared to classic inserts. The differences in thermal properties of mould inserts materials result in different moulded part properties and mould cavity wall temperature fields. These differences can be reduced by optimizing the processing parameters.

Practical implications

RT technologies can be usefully applied for fast production of moulds for injection moulding. The potential user of hybrid moulds should be aware of the influence of prototype inserts on the moulded part properties. Guidelines for optimization can be used for fast achieving of parameters from optimal processing window.

Originality/value

This paper shows a detailed analysis of influence of hybrid and classic moulds on the thermoplastic moulded part properties. Some of these influences are explained in detail, which was not found in the related papers. In this paper, a further step was made by optimizing the processing parameters in case of hybrid mould.

Details

Rapid Prototyping Journal, vol. 14 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 March 2013

Riaan Stopforth

The purpose of this paper is to investigate the mechanical, kinematic and biological aspects that would be required for a customized upper limb exoskeleton prototype operation.

Abstract

Purpose

The purpose of this paper is to investigate the mechanical, kinematic and biological aspects that would be required for a customized upper limb exoskeleton prototype operation.

Design/methodology/approach

The research contained a literature survey, design, simulation, development and testing of an exoskeleton arm.

Findings

An adjustable/customizable exoskeleton arm was developed with a kinematic model to allow the desired motion. Tests were performed to determine the feasibility of the system.

Originality/value

The paper shows how the authors researched, designed and developed an exoskeleton arm that had similar mechanical properties to those of a biological arm. The exoskeleton must allow customization and be adaptable to the operator, without the need for major alterations.

Details

Industrial Robot: An International Journal, vol. 40 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 12 November 2010

A.D. Drozdov

The purpose of this paper is to develop a constitutive model in cyclic viscoplasticity of perfluoroelastomers that accounts for the Mullins effect and to determine adjustable

Abstract

Purpose

The purpose of this paper is to develop a constitutive model in cyclic viscoplasticity of perfluoroelastomers that accounts for the Mullins effect and to determine adjustable parameters in the stress‐strain relations by fitting observations in mechanical tests.

Design/methodology/approach

A perfluoroelastomer with a complicated internal structure is modeled as an equivalent incompressible, permanent, non‐affine network of chains with constrained mobility. Its viscoplastic response at finite strains is treated as sliding of junctions between chains with respect to their reference positions. Damage accumulation is associated with acceleration of plastic flow of junctions driven by growth of free volume. Stress‐strain relations are derived by using the Clausius‐Duhem inequality.

Findings

Constitutive equations are developed that correctly describe the mechanical behavior of perfluoroelastomers under cyclic loading with stress‐ and strain‐controlled deformation programs and arbitrary numbers of cycles. Adjustable parameters in the stress‐strain relations are found by matching experimental data in uniaxial tensile tests. Numerical simulation demonstrates that the model adequately predicts characteristic features of the Mullins effect.

Originality/value

A constitutive model is derived that can be applied for description of the viscoplastic response in perfluoroelastomers at cyclic loading with complicated deformation programs and prediction of their time to failure under fatigue conditions.

Details

Multidiscipline Modeling in Materials and Structures, vol. 6 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 1 March 2001

A.A. Tseng and M. Tanaka

Two newly invented deposition techniques for the freeform fabrication of metal and ceramic parts are presented. The first deposition technique studied is one that can deposit…

1075

Abstract

Two newly invented deposition techniques for the freeform fabrication of metal and ceramic parts are presented. The first deposition technique studied is one that can deposit variable sizes of filaments in a controlled manner. The second technique consists of layer deposition using an adjustable planar nozzle to generate layers directly. Laboratory scale apparatus has been built to study the behavior of filament and layer formation of these two techniques. Experiments are conducted in typical operation ranges. Analytical solutions are also developed to parametrically study the effects of changing major operational parameters as well as to provide necessary information for designing the apparatus. All results indicate that the analytical predictions agree very well with the experimental observation. Finally, recommendations on the future development of these two techniques are given.

Details

Rapid Prototyping Journal, vol. 7 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 February 2022

Chang Zhao, Li Zhou and Tao Qiu

Adaptive bump inlet can adaptively change the shape of inlet bump surface according to the flight speed of aircraft, ensuring that the inlet has good inlet-engine match…

Abstract

Purpose

Adaptive bump inlet can adaptively change the shape of inlet bump surface according to the flight speed of aircraft, ensuring that the inlet has good inlet-engine match performance in a wide speed range. This paper aims to use a composite flexible skin reinforced by shape memory alloy (SMA) fiber as the deformable structure at bump surface to realize the adjustable bump surface of adaptive bump inlet.

Design/methodology/approach

According to the deformation and load-bearing requirements of adaptive bump, SMA is applied to the design of adaptive bump inlet due to its characteristic of super-elasticity. A kind of SMA fiber is studied. A composite flexible skin reinforced by SMA is proposed, and its mechanical properties are analyzed. On this basis, an adaptive bump inlet is designed in which the composite flexible skin reinforced by SMA is used as bump surface, and the shape of the bump surface is adjusted by way of pressuring. The design scheme and specific parameters of the adaptive bump are given.

Findings

An adaptive bump surface that meets the design requirements of the inlet is designed, which can effectively adjust the inlet throat area with a throat area change rate of 20%.

Originality/value

An adaptive bump inlet with composite flexible skin as a deformable structure at bump surface is designed, and SMA is applied as the reinforcing fiber.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Open Access
Article
Publication date: 26 March 2024

Sergio de la Rosa, Pedro F. Mayuet, Cátia S. Silva, Álvaro M. Sampaio and Lucía Rodríguez-Parada

This papers aims to study lattice structures in terms of geometric variables, manufacturing variables and material-based variants and their correlation with compressive behaviour…

Abstract

Purpose

This papers aims to study lattice structures in terms of geometric variables, manufacturing variables and material-based variants and their correlation with compressive behaviour for their application in a methodology for the design and development of personalized elastic therapeutic products.

Design/methodology/approach

Lattice samples were designed and manufactured using extrusion-based additive manufacturing technologies. Mechanical tests were carried out on lattice samples for elasticity characterization purposes. The relationships between sample stiffness and key geometric and manufacturing variables were subsequently used in the case study on the design of a pressure cushion model for validation purposes. Differentiated areas were established according to patient’s pressure map to subsequently make a correlation between the patient’s pressure needs and lattice samples stiffness.

Findings

A substantial and wide variation in lattice compressive behaviour was found depending on the key study variables. The proposed methodology made it possible to efficiently identify and adjust the pressure of the different areas of the product to adapt them to the elastic needs of the patient. In this sense, the characterization lattice samples turned out to provide an effective and flexible response to the pressure requirements.

Originality/value

This study provides a generalized foundation of lattice structural design and adjustable stiffness in application of pressure cushions, which can be equally applied to other designs with similar purposes. The relevance and contribution of this work lie in the proposed methodology for the design of personalized therapeutic products based on the use of individual lattice structures that function as independent customizable cells.

Details

Rapid Prototyping Journal, vol. 30 no. 11
Type: Research Article
ISSN: 1355-2546

Keywords

1 – 10 of over 1000