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Article
Publication date: 2 August 2023

Shaoyi Liu, Song Xue, Peiyuan Lian, Jianlun Huang, Zhihai Wang, Lihao Ping and Congsi Wang

The conventional design method relies on a priori knowledge, which limits the rapid and efficient development of electronic packaging structures. The purpose of this study is to…

Abstract

Purpose

The conventional design method relies on a priori knowledge, which limits the rapid and efficient development of electronic packaging structures. The purpose of this study is to propose a hybrid method of data-driven inverse design, which couples adaptive surrogate model technology with optimization algorithm to to enable an efficient and accurate inverse design of electronic packaging structures.

Design/methodology/approach

The multisurrogate accumulative local error-based ensemble forward prediction model is proposed to predict the performance properties of the packaging structure. As the forward prediction model is adaptive, it can identify respond to sensitive regions of design space and sample more design points in those regions, getting the trade-off between accuracy and computation resources. In addition, the forward prediction model uses the average ensemble method to mitigate the accuracy degradation caused by poor individual surrogate performance. The Particle Swarm Optimization algorithm is then coupled with the forward prediction model for the inverse design of the electronic packaging structure.

Findings

Benchmark testing demonstrated the superior approximate performance of the proposed ensemble model. Two engineering cases have shown that using the proposed method for inverse design has significant computational savings while ensuring design accuracy. In addition, the proposed method is capable of outputting multiple structure parameters according to the expected performance and can design the packaging structure based on its extreme performance.

Originality/value

Because of its data-driven nature, the inverse design method proposed also has potential applications in other scientific fields related to optimization and inverse design.

Details

Soldering & Surface Mount Technology, vol. 35 no. 5
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 5 April 2024

Fangqi Hong, Pengfei Wei and Michael Beer

Bayesian cubature (BC) has emerged to be one of most competitive approach for estimating the multi-dimensional integral especially when the integrand is expensive to evaluate, and…

Abstract

Purpose

Bayesian cubature (BC) has emerged to be one of most competitive approach for estimating the multi-dimensional integral especially when the integrand is expensive to evaluate, and alternative acquisition functions, such as the Posterior Variance Contribution (PVC) function, have been developed for adaptive experiment design of the integration points. However, those sequential design strategies also prevent BC from being implemented in a parallel scheme. Therefore, this paper aims at developing a parallelized adaptive BC method to further improve the computational efficiency.

Design/methodology/approach

By theoretically examining the multimodal behavior of the PVC function, it is concluded that the multiple local maxima all have important contribution to the integration accuracy as can be selected as design points, providing a practical way for parallelization of the adaptive BC. Inspired by the above finding, four multimodal optimization algorithms, including one newly developed in this work, are then introduced for finding multiple local maxima of the PVC function in one run, and further for parallel implementation of the adaptive BC.

Findings

The superiority of the parallel schemes and the performance of the four multimodal optimization algorithms are then demonstrated and compared with the k-means clustering method by using two numerical benchmarks and two engineering examples.

Originality/value

Multimodal behavior of acquisition function for BC is comprehensively investigated. All the local maxima of the acquisition function contribute to adaptive BC accuracy. Parallelization of adaptive BC is realized with four multimodal optimization methods.

Details

Engineering Computations, vol. 41 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 7 November 2023

Yingguang Wang

The purpose of this paper is to exploit a new and robust method to forecast the long-term extreme dynamic responses for wave energy converters (WECs).

Abstract

Purpose

The purpose of this paper is to exploit a new and robust method to forecast the long-term extreme dynamic responses for wave energy converters (WECs).

Design/methodology/approach

A new adaptive binned kernel density estimation (KDE) methodology is first proposed in this paper.

Findings

By examining the calculation results the authors has found that in the tail region the proposed new adaptive binned KDE distribution curve becomes very smooth and fits quite well with the histogram of the measured ocean wave dataset at the National Data Buoy Center (NDBC) station 46,059. Carefully studying the calculation results also reveals that the 50-year extreme power-take-off heaving force value forecasted based on the environmental contour derived using the new method is 3572600N, which is much larger than the value 2709100N forecasted via the Rosenblatt-inverse second-order reliability method (ISORM) contour method.

Research limitations/implications

The proposed method overcomes the disadvantages of all the existing nonparametric and parametric methods for predicting the tail region probability density values of the sea state parameters.

Originality/value

It is concluded that the proposed new adaptive binned KDE method is robust and can forecast well the 50-year extreme dynamic responses for WECs.

Details

Engineering Computations, vol. 40 no. 9/10
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 April 2022

Shrabani Sahu and Sasmita Behera

The wind turbine (WT) is a complex system subjected to wind disturbances. Because the aerodynamics is nonlinear, the control is thus challenging. For the variation of wind speed…

Abstract

Purpose

The wind turbine (WT) is a complex system subjected to wind disturbances. Because the aerodynamics is nonlinear, the control is thus challenging. For the variation of wind speed when rated power is delivered at rated wind speed, the power is limited to the rate by the pitching of the blades of the turbine. This paper aims to address pitch control with the WT benchmark model. The possible use of appropriate adaptive controller design that modifies the control action automatically identifying any change in system parameters is explored.

Design/methodology/approach

To deal with pitch control problem when wind speed exceeds the rated wind speed of the WT, six digital self-tuning controller (STC) with different structures such as proportional integral (PI), proportional derivative (PD), Dahlin’s, pole placement, deadbeat and Takahashi has been taken herein. The system model is identified as a second-order autoregressive exogenous (ARX) model by three techniques for comparison: recursive least square method (RLS), RLS with exponential forgetting and RLS with adaptive directional forgetting identification methods. A comparative study of three identification methods, six adaptive controllers with the conventional PI controller and sliding mode controller (SMC), are shown.

Findings

As per the results, the best improvement in control of the output power by pitching in full load region of benchmark model is achieved by self-tuning PD controller based on RLS with adaptive directional forgetting method. The adaptive control design has a future in WT control applications.

Originality/value

A comparative study of identification methods, six adaptive controllers with the conventional PI controller and SMC, are shown here. As per the results, the best improvement in control of the output power by pitching in the full load region of the benchmark model has been achieved by self-tuning PD controller. The best identification method or the system is RLS with an adaptive directional forgetting method. Instead of a step input response design for the controllers, the controller design has been carried out for the stochastic wind and the performance is adjudged by the normalized sum of square tracking error (NSSE) index. The validation of the proposed self-tuning PD controller has been shown in comparison to the conventional controller with Monte-Carlo analysis to handle model parameter alteration and erroneous measurement issues.

Details

World Journal of Engineering, vol. 20 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 19 May 2023

Hasan Baş, Fatih Yapıcı and İbrahim İnanç

Binder jetting is one of the essential additive manufacturing methods because it is cost-effective, has no thermal stress problems and has a wide range of different materials…

Abstract

Purpose

Binder jetting is one of the essential additive manufacturing methods because it is cost-effective, has no thermal stress problems and has a wide range of different materials. Using binder jetting technology in the industry is becoming more common recently. However, it has disadvantages compared to traditional manufacturing methods regarding speed. This study aims to increase the manufacturing speed of binder jetting.

Design/methodology/approach

This study used adaptive slicing to increase the manufacturing speed of binder jetting. In addition, a variable binder amount algorithm has been developed to use adaptive slicing efficiently. Quarter-spherical shaped samples were manufactured using a variable binder amount algorithm and adaptive slicing method.

Findings

Samples were sintered at 1250°C for 2 h with 10°C/min heating and cooling ramp. Scanning electron microscope analysis, surface roughness tests, and density calculations were done. According to the results obtained from the analyzes, similar surface quality is achieved by using 38% fewer layers than uniform slicing.

Research limitations/implications

More work is needed to implement adaptive slicing to binder jetting. Because the software of commercial printers is very difficult to modify, an open-source printer was used. For this reason, it can be challenging to produce perfect samples. However, a good start has been made in this area.

Originality/value

To the best of the authors’ knowledge, the actual use of adaptive slicing in binder jetting was applied for the first time in this study. A variable binder amount algorithm has been developed to implement adaptive slicing in binder jetting.

Details

Rapid Prototyping Journal, vol. 29 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 13 April 2023

Hengjie Xu, Yinggang Yue, Pengyun Song, Wenyuan Mao, Qiangguo Deng and Xuejian Sun

This study aims to acquire the influence mechanism of gas film adaptive adjustment (GFAA) acted on the dynamic characteristics of spiral groove dry gas seal (S-DGS) and then…

Abstract

Purpose

This study aims to acquire the influence mechanism of gas film adaptive adjustment (GFAA) acted on the dynamic characteristics of spiral groove dry gas seal (S-DGS) and then propose a sealing stability enhancement measure.

Design/methodology/approach

The gas film dynamic stiffness and damping of S-DGS are obtained by numerically solving the transient Reynolds equation based on perturbation method and finite difference method. The dynamic coefficients in GFAA model and constant gas film thickness (CGFT) model are compared and analyzed.

Findings

There is the risk to misestimate the instability of DGS with rotational speed or medium pressure grows under the condition of CGFT assumption. Based on GFAA model, increasing balance ratio B properly is an effective measure to improve the stability of DGS. The balance ratio can stimulate the sensitivity of gas film dynamic coefficients to the variation of rotational speed. Increasing medium pressure in small balance ratio range will be conducive to reducing the risk of angular instability.

Originality/value

The influence mechanism of GFAA on S-DGS dynamic characteristics is analyzed. The interactions between rotational speed and balance ratio, medium pressure and balance ratio acted on gas film dynamic characteristics are explored based on the GFAA model.

Details

Industrial Lubrication and Tribology, vol. 75 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 April 2024

Qihua Ma, Qilin Li, Wenchao Wang and Meng Zhu

This study aims to achieve superior localization and mapping performance in point cloud degradation scenarios through the effective removal of dynamic obstacles. With the…

Abstract

Purpose

This study aims to achieve superior localization and mapping performance in point cloud degradation scenarios through the effective removal of dynamic obstacles. With the continuous development of various technologies for autonomous vehicles, the LIDAR-based Simultaneous localization and mapping (SLAM) system is becoming increasingly important. However, in SLAM systems, effectively addressing the challenges of point cloud degradation scenarios is essential for accurate localization and mapping, with dynamic obstacle removal being a key component.

Design/methodology/approach

This paper proposes a method that combines adaptive feature extraction and loop closure detection algorithms to address this challenge. In the SLAM system, the ground point cloud and non-ground point cloud are separated to reduce the impact of noise. And based on the cylindrical projection image of the point cloud, the intensity features are adaptively extracted, the degradation direction is determined by the degradation factor and the intensity features are matched with the map to correct the degraded pose. Moreover, through the difference in raster distribution of the point clouds before and after two frames in the loop process, the dynamic point clouds are identified and removed, and the map is updated.

Findings

Experimental results show that the method has good performance. The absolute displacement accuracy of the laser odometer is improved by 27.1%, the relative displacement accuracy is improved by 33.5% and the relative angle accuracy is improved by 23.8% after using the adaptive intensity feature extraction method. The position error is reduced by 30% after removing the dynamic target.

Originality/value

Compared with LiDAR odometry and mapping algorithm, the method has greater robustness and accuracy in mapping and localization.

Details

Industrial Robot: the international journal of robotics research and application, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 9 February 2024

Ravinder Singh

This paper aims to focus on solving the path optimization problem by modifying the probabilistic roadmap (PRM) technique as it suffers from the selection of the optimal number of…

Abstract

Purpose

This paper aims to focus on solving the path optimization problem by modifying the probabilistic roadmap (PRM) technique as it suffers from the selection of the optimal number of nodes and deploy in free space for reliable trajectory planning.

Design/methodology/approach

Traditional PRM is modified by developing a decision-making strategy for the selection of optimal nodes w.r.t. the complexity of the environment and deploying the optimal number of nodes outside the closed segment. Subsequently, the generated trajectory is made smoother by implementing the modified Bezier curve technique, which selects an optimal number of control points near the sharp turns for the reliable convergence of the trajectory that reduces the sum of the robot’s turning angles.

Findings

The proposed technique is compared with state-of-the-art techniques that show the reduction of computational load by 12.46%, the number of sharp turns by 100%, the number of collisions by 100% and increase the velocity parameter by 19.91%.

Originality/value

The proposed adaptive technique provides a better solution for autonomous navigation of unmanned ground vehicles, transportation, warehouse applications, etc.

Details

Robotic Intelligence and Automation, vol. 44 no. 1
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 10 November 2023

Zhongkai Shen, Shaojun Li, Zhenpeng Wu, Bowen Dong, Wenyan Luo and Liangcai Zeng

This study aims to investigate the effects of irregular groove textures on the friction and wear performance of sliding contact surfaces. These textures possess multiple depths…

Abstract

Purpose

This study aims to investigate the effects of irregular groove textures on the friction and wear performance of sliding contact surfaces. These textures possess multiple depths and asymmetrical features. To optimize the irregular groove texture structure of the sliding contact surface, an adaptive genetic algorithm was used for research and optimization purposes.

Design/methodology/approach

Using adaptive genetic algorithm as an optimization tool, numerical simulations were conducted on surface textures by establishing a dimensionless form of the Reynolds equation and setting appropriate boundary conditions. An adaptive genetic algorithm program in MATLAB was established. Genetic iterative methods were used to calculate the optimal texture structure. Genetic individuals were selected through fitness comparison. The depth of the groove texture is gradually adjusted through genetic crossover, mutation, and mutation operations. The optimal groove structure was ultimately obtained by comparing the bearing capacity and pressure of different generations of micro-convex bodies.

Findings

After about 100 generations of iteration, the distribution of grooved textures became relatively stable, and after about 320 generations, the depth and distribution of groove textures reached their optimal structure. At this stage, irregular texture structures can support more loads by forming oil films. Compared with regular textures, the friction coefficient of irregular textures decreased by nearly 47.01%, while the carrying capacity of lubricating oil films increased by 54.57%. The research results show that irregular texture structures have better lubrication characteristics and can effectively improve the friction performance of component surfaces.

Originality/value

Surface textures can enhance the friction and lubrication performance of metal surfaces, improving the mechanical performance and lifespan of components. However, surface texture processing is challenging, as it often requires multiple experimental comparisons to determine the optimal texture structure, resulting in high trial-and-error costs. By using an adaptive genetic algorithm as an optimization tool, the optimal surface groove structure can be obtained through simulation and modeling, effectively saving costs in the process.

Details

Industrial Lubrication and Tribology, vol. 75 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 23 May 2023

Shiyuan Yang, Debiao Meng, Hongtao Wang, Zhipeng Chen and Bing Xu

This study conducts a comparative study on the performance of reliability assessment methods based on adaptive surrogate models to accurately assess the reliability of automobile…

Abstract

Purpose

This study conducts a comparative study on the performance of reliability assessment methods based on adaptive surrogate models to accurately assess the reliability of automobile components, which is critical to the safe operation of vehicles.

Design/methodology/approach

In this study, different adaptive learning strategies and surrogate models are combined to study their performance in reliability assessment of automobile components.

Findings

By comparing the reliability evaluation problems of four automobile components, the Kriging model and Polynomial Chaos-Kriging (PCK) have better robustness. Considering the trade-off between accuracy and efficiency, PCK is optimal. The Constrained Min-Max (CMM) learning function only depends on sample information, so it is suitable for most surrogate models. In the four calculation examples, the performance of the combination of CMM and PCK is relatively good. Thus, it is recommended for reliability evaluation problems of automobile components.

Originality/value

Although a lot of research has been conducted on adaptive surrogate-model-based reliability evaluation method, there are still relatively few studies on the comprehensive application of this method to the reliability evaluation of automobile component. In this study, different adaptive learning strategies and surrogate models are combined to study their performance in reliability assessment of automobile components. Specially, a superior surrogate-model-based reliability evaluation method combination is illustrated in this study, which is instructive for adaptive surrogate-model-based reliability analysis in the reliability evaluation problem of automobile components.

Details

International Journal of Structural Integrity, vol. 14 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

1 – 10 of 180