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The purpose of this paper is to formulate two component polyurethane coatings based on acrylic polyol, to study the effects of variable nanosilica loadings in these coatings on different morphological, optical, mechanical, corrosion resistance and weather resistance properties and to study the intercalation of acrylic polyol molecules into nanosilica crystals by XRD technique.

Two component polyurethane coatings were synthesised using acrylic polyol and isocyanate HDI. The nanosilica was incorporated in polyurethane formulation at the weight ratios of 1%, 3% and 5% based on total weight of polyol and isocyanate. The performance of nanocoatings was compared for variable loads of nanosilica for different properties such as morphological, optical, mechanical, corrosion resistance, weather resistance and were studied for intercalation of acrylic polyol into nanosilica crystals by XRD technique.

Improvement in the properties of polyurethane coatings is achieved with the incorporation of nanosilica. The improvement is the result of inherently high properties of inorganic nanosilica. Tensile strength, scratch hardness, abrasion resistance, corrosion and weathering resistance show significant improvement in performance with the incorporation of nanosilica. Properties are found to deteriorate beyond a certain loading of nanosilica; hence it is important to optimise loading level. The optimal range for high performance was found to be in the range of 1% to 3%. The improvement was a result of synergistic behaviour and good interfacial interaction between polyurethane and nanosilica at optimal levels.

The method used for incorporation of nanosilica into polyurethane was direct incorporation method. The other method of incorporation, i.e. in situ addition and its effect on properties can also be studied.

With the addition of optimal loading level of nanosilica to polyurethane coatings, properties can be enhanced up to the mark. The addition is relatively easy and cost effective.

The paper proves the significance of incorporation of nanosilica on original properties of polyurethane coatings and widens the area of applications of two component polyurethane coatings from acrylic polyol by strengthening them in their properties. The coatings can be applicable in high performance topcoats especially for automotive topcoats.

The purpose of this work is to investigate the correlation characteristics in mechanical, thermal and optical properties of PMMA‐acrylic polyol polymer blends mixed with lawsone natural dye for coating paint application.

Natural brownish dye colorant was extracted from Lawsonia Inermis leaves used as a dye colorant in this paint coating system by using ethanol as the solvent. Poly(methyl methacrylate) (PMMA), blended with acrylic polyol was used as the binder system. The ratio of PMMA to acrylic polyol was varied with PMMA dominance. The dye colorant was fixed at 10 wt percent.

The potential time measurement tests showed that the dye colorant paint system with 10 wt percent of acrylic polyol has the highest coating resistance against electrolyte penetration. The dye colorant paint system with 30 wt percent acrylic polyol performed better in mechanical tests such as cross‐hatch and impact resistance. The dye colorant paint system molecular crosslinks were analysed by using the fourier transform infrared spectroscopy (FTIR) and X‐ray diffraction spectroscopy.

The ratio of lawsone dye colorant in the polymer blends is found limited to 10 percent. Increasing in the percentage of lawsone dye colorant will cause inhomogeneity in coating paint sample.

A new formulation of natural dye colorant paint system with 10 percent wt dye volume concentration of lawsone as pigment was obtained.

This study aims to extend the pot life without altering the qualities and performance of the coating, which is important to increase when manufacturing polyurethane coatings.

An acrylic polyol from a mixture of different monomers of hydroxypropyl methacrylate, methacrylic acid, 2-ethylhexyl acrylate, methyl methacrylate and n-butyl methacrylate was prepared with different ratios of 2,4-pentanedione as a pot life extender. The reaction takes place in presence of di-tert-butyl peroxide as initiator with samples (T1–T7). The physical properties of prepared acrylic polyol were characterized. Then, coating polyurethane varnish was prepared from the prepared acrylic polyol with an aliphatic polyisocyanate in a 1:1 equivalent ratio of OH:NCO at room temperature, in presence of paint thinner (diluents/solvent) and dibutyltin dilaurate as a catalyst to give samples (T1C–T7C). This coating was evaluated via Fourier-transform infrared spectroscopy, drying time, hardness and gloss, distinctness of image and reflected image quality.

The coating has a prolonged pot life while still maintaining the other qualities, thanks to the greater 2,4-pentanedione content.

It is desired to have a paint which has a satisfactory pot life, short curing time and reduces many drawbacks such as inefficient working and deterioration of the paint before application.

The purpose of this paper is to develop different combinations of acrylic polyol and silicone resins with various weight ratios and to test the coating properties using electrochemical impedance spectroscopy (EIS).

The performance properties such as coating resistance, capacitance, dielectric constant, water uptake and diffusion coefficient were evaluated using EIS with exposure to 3.5 per cent NaCl solution for 60 days.

The binders developed in this study were coated on cold rolled steel plates. The dry film thickness was found to be in the range of 50 microns. From EIS results, it was found that Acrylic polyol sample with 30 weight per cent of silicone exhibits the best properties, as it has high coating resistance in the range of 109 Ohms for the full period of exposure, whereas all other samples showed poor performance with the exposure time. For these samples, the parameters measured such as the coating resistance of the samples decreased while the coating capacitance, percentage of water uptake and diffusion coefficient of the samples increased after being exposed to corrosive solution for 60 days. The coatings developed by 0, 10 and 60 weight per cent silicone showed high coating capacitance on the first day of exposure, and these systems failed early during the exposure. The water uptake percentage and diffusion coefficient of all samples were found to be less than 50 per cent and below 10-11 cm2 s−1, respectively. An optimum cross-linking between the resins is considered as the main contribution for the best performance shown by the sample that consists of 30 weight per cent of silicone in acrylic matrix that provides maximum barrier properties of the coating.

Developing coatings using hybrid binders (silicone resin and acrylic polyol resin) is new area of research. This will explore more research in the formulation of novel coatings.

The purpose of this paper is to provide a critical and in‐depth review of the present status and recent developments in synthetic methodologies, reaction engineering, process design and quality control aspects associated with the manufacture of mono and multifunctional acrylate monomers.

This paper reviews commercially important UV cure mono and multifunctional acrylate monomers. It covers their synthesis, catalyst, and appropriate solvents for azeotropic removal of byproducts. The detail discussion on catalysis, basis of design of reactors and commercial plant and the process engineering associated with the manufacture has been supported through citation of synthesis of various acrylate monomers. The methodologies adopted for determination of physical, chemical and compositional characterisation of acrylate monomers have been presented. In addition, the guidelines regarding the bulk storage and commercial handling of acrylates have been reviewed.

The reaction engineering of esterification reaction between acrylic acid and polyol has been worked out to provide the basis for selection of reactors. The reaction has been modeled as a series – parallel complex reaction for providing explanation for generation of various byproducts/adducts and multiple esters.

The detailed discussion on formation, characterisation and treatment of Michael adducts and purification of acrylate monomers will be relevant for new researchers for further development. A review of guidelines on selection of homogenous and heterogeneous catalysts for synthesis of acrylate monomers has been presented.

Since the related literature on acrylate monomers is scarce, scattered and proprietary, the consolidated coverage in one paper will be useful.

This study aims to fabricate the acrylic-based polymeric composite coating with a hydrophobic surface associated with natural oil polyol (NOP) and polydimethylsiloxane with the incorporation of 3 Wt.% SiO₂ nanoparticle (SiO₂np) against the corrosive NaCl media.

The structural properties of the formulated polymeric composite coatings were investigated by using Fourier transform infrared spectroscopy, ultraviolet-visible spectroscopy, water contact angle (WCA) and cross-hatch (X-Hatch) tests. The WCA measurement was used to study the surface wettability of the formulated polymeric composite coatings. The corrosion protection performance of the nanocomposite coated on the mild steel substrate was studied by immersing the samples in 3.5 Wt.% NaCl solution for 30 days using electrochemical impedance spectroscopy.

The enhanced polymeric composite coating system performed with an excellent increase in the WCA up to 111.1° which is good hydrophobic nature and very high coating resistance in the range of 10¹⁰ Ω attributed to the superiority of SiO₂np.

The incorporation of SiO₂np into the polymeric coating could enhance the surface roughness and hydrophobic properties that could increase corrosion protection. This approach is a novel attempt of using NOP along with the addition of SiO₂np.

The purpose of this paper is to synthesize and characterize a series of two-component aromatic waterborne polyurethane (2K-WPU) which is composed of non-ionic and anionic polyisocyanate aqueous dispersion and polyurethane polyol aqueous dispersion.

The polyisocyanate aqueous dispersion was synthesized through non-ionic and anionic hydrophilic modification procedures. The values of the hydrogen bonding index (HBI) and molecule structures of WPU were obtained by Fourier transform infrared (FTIR). The thermal, mechanical and water resistance properties of 2K-WPU films were investigated.

The appearance of non-ionic polyisocyanate aqueous dispersion and anionic polyisocyanate aqueous dispersion was colorless translucent pan blue and yellow opaque emulsions, respectively. FTIR not only showed that 2K-WPU was obtained from the polymerization of polyisocyanate component and polyhydroxy component by polymerization but also showed that the content of hydrogen bondings of anionic 2K-WPU (WPU 2) was higher than non-ionic 2K-WPU (WPU 1). The glass-transition temperature (Tg), storage modulus and water resistance of WPU 2 were higher than WPU1, whereas the thermal stability of WPU1 was better than WPU 2.

The investigation established a method to prepare a series of 2K-WPU which was composed of non-ionic or anionic polyisocyanate aqueous dispersion and polyurethane polyol aqueous dispersion. The prepared 2K-WPU film could be applied as substrate resin material in the field of waterborne coating.

The paper established a method to synthesize a series of 2K-WPU. The effect of HBI value and the molecule structure of soft segment on the thermal stability, mechanical and water resistance properties of 2K-WPU films were studied.

The purpose of this paper is to synthesize and characterize a series of alicyclic two-component waterborne polyurethane (2K-WPU) which is composed of non-ionic polyisocyanate aqueous dispersion and hydroxyl aqueous dispersion.

The appearances of aqueous dispersions and 2K-WPU films were observed by photographs. The micromorphology of alicyclic polyisocyanate aqueous dispersion was examined by scanning electron microscopy (SEM). The molecule structures of WPU were studied by Fourier transform infrared (FTIR). The effect of NCO:OH molar ratio of two components and trimethylolpropane (TMP) content on the thermal stability, mechanical and water resistance properties of 2K-WPU films was studied.

It was found by SEM that alicyclic polyisocyanate particles in aqueous dispersion showed a kind of spherical particle appearance, in which hydrophobic polyisocyanate was encapsulated by hydrophilic ether linkages segment. FTIR showed that WPU was polymerized through mixture of polyisocyanate component and hydroxyl component and increasing NCO:OH molar ratio of two components from 1.1:1 to 1.5:1 had increased the content of urea, urethane and allophanate of 2K-WPU films. Increasing NCO:OH molar ratio had improved the mechanical and thermal properties of the 2K-WPU film, but the water resistance of the 2K-WPU film increased first and then weakened. Increasing TMP contents from 1 to 0.75 mol for 1:5 system had improved the mechanical, thermal and water resistance properties of the 2K-WPU film.

The investigation established a method to prepare alicyclic 2K-WPU which is composed of non-ionic polyisocyanate aqueous dispersion and hydroxyl aqueous dispersion. The prepared 2K-WPU film could be applied in the field of waterborne surface coating, e.g. textile, wood and synthetic leather surfaces (Hasan et al., 2017; Akindoyo et al., 2016).

The paper established a method to synthesize alicyclic two-component 2K-WPU. The effect of NCO:OH molar ratio and TMP content on the thermal stability, mechanical and water resistance properties of 2K-WPU films were studied.

The purpose of this paper is to improve the strength and adhesion properties of modified acrylic polyol resin using epoxy polyol resin (DEGBA).

The hybrid systems were prepared by blending acrylic resin with epoxy polyol resin (Diglycidyl Ether of Bisphenol‐A, DGEBA) and polyisocyanate resin as hardener in various weight ratios with xylene as a solvent. The samples were applied on the pre‐treated cold rolled mild steel panels. The mechanical property of the blend has been evaluated using rapid impact tester (Sheen 806/40) and adhesion tester (Sheen Cross‐Hatch 750). Intended panels were checked for cracks using Dino‐Lite and Pinhole detectors (Elcometer 270/4). Crossed panels were observed for damages using digital polarized microscope (Dino‐Lite, AM413ZT). The thermal properties were studied using thermal analysis system (TGA TA‐Q500, DSC TA‐Q200).

The modification of acrylic polyol resins using DGEBA showed significant improvement of toughness compared to pure acrylic polyol resins. The blending systems with 10 wt percent of DGEBA and 90 wt percent of acrylic resin showed good adhesion and impact resistance properties on mild steel substrate.

The hybrid coating system has contributed to the basic conceptual understanding of the corrosion protection property, focusing mainly on recent research available.

The blending method provided a simple and practical solution to improve the toughness of acrylic polyol resins.

The method for enhanced toughness of cured acrylic was novel and functionality of coating critically depends on adhesion between the coatings and underlying metal substrate.