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1 – 10 of over 1000Muhammad Umair, Faisal Khan and Wasiq Ullah
Field excited flux switching machines (FEFSM) are preferred over induction and synchronous machines due to the confinement of all excitation sources on the stator leaving a robust…
Abstract
Purpose
Field excited flux switching machines (FEFSM) are preferred over induction and synchronous machines due to the confinement of all excitation sources on the stator leaving a robust rotor. This paper aims to perform coupled electromagnetic thermal analysis and stress analysis for single phase FEFSM as, prolonged high-speed operational time with core and copper losses makes it prone to stress and thermal constraints as temperature rise in machine lead to degraded electromagnetic performance whereas the violation of the principle stress limit may result in mechanical deformation of the rotor.
Design/methodology/approach
This paper presents the implementation of coupled electromagnetic-thermal and rotor stress analysis on single-phase FEFSM with non-overlap winding configurations using finite element analysis (FEA) methodology in JMAG V. 18.1. three-dimensional (3D) magnetic loss analysis is performed and extended to 3D thermal analysis to predict temperature distribution on various parts of the machine whereas Stress analysis predicts mechanical stress acting upon edges and faces of the rotor.
Findings
Analysis reveals that temperature distribution and rotor stress on the machine is within acceptable limits. A maximum temperature rise of 37.7°C was noticed at armature and field windings, temperature distribution in stator near pole proximity was 35°C whereas no significant change in rotor temperature was noticed. Furthermore, principal stress at the speed of 3,000 rpm and 30,000 rpm was found out to be 0.0305 MPa 3.045 MPa, respectively.
Research limitations/implications
The designed machine will be optimized for improvement of electromagnetic performance followed by hardware implementation and experimental testing in the future.
Practical implications
The model is developed for axial fan applications.
Originality/value
Thermal analysis is not being implemented on FEFSM for axial fan applications which is an important analysis to ensure the electromagnetic performance of the machine.
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Hirokatsu Katagiri, Semba Kazuki, Hiroyuki Sano and Takashi Yamada
It takes long time for estimating a copper loss in the coil winding of the motor by using the finite element method (FEM). The purpose of this paper is to calculate fast the copper…
Abstract
Purpose
It takes long time for estimating a copper loss in the coil winding of the motor by using the finite element method (FEM). The purpose of this paper is to calculate fast the copper loss by zooming method.
Design/methodology/approach
The authors adopt the “zooming method” to FEM. The authors compare the accuracy and the calculation time with zooming method and normal FEM.
Findings
The zooming method contributes to speeding up and the high accuracy of calculation. In the results, the 43-fold speed increase is achieved in the calculation of synchronous motor compared to usual FEM.
Practical implications
The AC copper loss calculation of 3D motor analysis can be calculated in practical computation time.
Originality/value
The main advantage of employment of zooming method is significantly reduction of the computation time in the loss calculation of the coil winding.
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The purpose of this paper is to compare the performance of conventional, novel E‐ and C‐core switched‐flux permanent magnet (SFPM) machines having different combinations of stator…
Abstract
Purpose
The purpose of this paper is to compare the performance of conventional, novel E‐ and C‐core switched‐flux permanent magnet (SFPM) machines having different combinations of stator and rotor pole numbers, with particular reference to the conductor and magnet eddy current loss and iron loss.
Design/methodology/approach
The electromagnetic performance of the analysed machines is compared using the finite element (FE) analysis.
Findings
Both iron and conductor eddy current losses increase with the rotor pole number, while the 11‐ and 13‐rotor pole machine always exhibit lower magnet eddy current loss than those of the 10‐ and 14‐rotor pole machines, respectively. The E‐ and C‐core machines use half the number and volume of magnets and also exhibit higher efficiency than those of the conventional SFPM machine.
Originality/value
Investigation of the influence of stator and rotor pole combinations on the performances of conventional, novel E‐ and C‐core SFPM machines, include losses and efficiency.
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Adrian Młot and Marian Łukaniszyn
Analysis of test data monitored for a number of electric machines from the low volume production line can lead to useful conclusions. The purpose of this paper is to trace the…
Abstract
Purpose
Analysis of test data monitored for a number of electric machines from the low volume production line can lead to useful conclusions. The purpose of this paper is to trace the machine performance to find quality-related issues and/or identify assembly process ones. In this paper, the monitoring of experimental data is related to the axial flux motor (AFM) used in hybrid electric vehicle (HEV) and in electric vehicle (EV) traction motors in the global automobile market.
Design/methodology/approach
Extensive data analyses raised questions like what could be the causes of possible performance deterioration of the AFM and how many electric motors may not pass requirements during operation tests. In small and medium research units of AFM for HEV or EV, engineers came across a number of serious issues that must be resolved. A number of issues can be eliminated by implementing methods for reducing the number of failing AFMs. For example, improving the motor assembly precision leads to reduction of the machine parameters deterioration.
Findings
Assembly tolerances on electric motor characteristics should be investigated during motor design. The presented measurements can be usable and can point out the weakest parts of the motor that can be a reason for the reduced efficiency and/or lifetime of the AFM. Additionally, the paper is addressed to electric motor engineers designing and/or investigating electric AFMs.
Originality/value
Performance of AFM was monitored for a number of identical motors from low volume production line. All tested motors were operated continuously for a long period of time and the tests were repeated every few weeks for half a year to check the reliability of motor design and indicate how much the motor parameters may change. The final results point how many motors fail the requirements of motor performance. A few batches of AFM were selected for testing. Each batch represents a different size (nominal power) of the same type of AFM.
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The purpose of this paper is to devise an analytical approach to calculate conductor winding losses, considering multiple contributing aspects simultaneously. These include the…
Abstract
Purpose
The purpose of this paper is to devise an analytical approach to calculate conductor winding losses, considering multiple contributing aspects simultaneously. These include the geometric configuration of coil windings, frequency of the electric current and the dependency on the coil temperature, derived studying a coupled fluid–solid model considering the cooling system characteristics. The obtained results allow identifying power loss trends according to such system variables as coolant inlet temperature or overall flow rate of the motor.
Design/methodology/approach
An easy-to-use coupled analytical approach is applied, which is suitable for rapid estimations of the impact of parameter variation on the resulting conductor winding power losses that facilitates decision-making in the design process of electric aircraft engines.
Findings
In the considered cooling parameters, the overall conductor winding power losses vary approximately between 6 kW and 7.2 kW. More than 95 per cent of this loss is because of direct current losses. These losses cause the variation in maximal coil temperature ranging between 115°C and 170°C.
Practical implications
The SP260D motor is set and was currently tested in Extra 330. It recently broke two world records.
Social implications
One of the current trends in aircraft engineering is electric aircraft. Advantages of electric aircraft include improved manoeuvrability because of greater torque from electric motors, increased safety because of decreased chance of mechanical failure, less risk of explosion or fire in the event of a collision and less noise. There will be environmental and cost benefits associated with the elimination of dependency on fossil fuels and resultant emissions.
Originality/value
The use of a novel fluid–solid interaction model for predicting conductor winding power loss of the SP260D electric aircraft motor has not been done earlier. A novel alternative derivation of the widely applied Dowell’s formula (Dowell, 1966) is presented for the estimation of proximity losses in square winding conductors.
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Rafal M. Wojciechowski and Cezary Jedryczka
– The purpose of this paper is to analyse the stray losses in the windings of permanent magnet synchronous machines (PMSM).
Abstract
Purpose
The purpose of this paper is to analyse the stray losses in the windings of permanent magnet synchronous machines (PMSM).
Design/methodology/approach
The 2D field model, based on the edge element method (EEM) and
A
-V formulation, has been developed and utilized for the determination and analysis of stray losses in the PMSM with concentrated windings made of strip conductors. The influence of the supply frequency as well as the slot opening width on the losses caused by eddy currents has been examined. The different arrangements of the conductors in the tape wound coils have been studied. The obtained results have been compared to the reference case when the eddy current effect is neglected.
Findings
The usefulness of the proposed methodology of the stray losses evaluation has been tested on the case study problem. It has been observed that the stray losses in the windings of the considered machine can be reduced by choosing the proper value of the slot opening. The dependence of the stray losses on the frequency of the supply currents has been examined. The obtained results show that with the increase of frequency the stray losses caused by the eddy currents in the strip conductors increase.
Originality/value
The proposed 2D field numerical model makes it possible to analyse the stray losses in the tape wound concentrated windings of the PMSM motor. The presented model can be utilized for the optimization of the magnetic circuit of the machine with the aim of minimizing eddy current losses.
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Martin Marco Nell, Marius Franck and Kay Hameyer
For the electromagnetic simulation of electrical machines, models with different ranges of values, levels of detail and accuracies are used. In this paper, numerical and two…
Abstract
Purpose
For the electromagnetic simulation of electrical machines, models with different ranges of values, levels of detail and accuracies are used. In this paper, numerical and two analytical models of an induction machine (IM) are analysed with respect to these aspects. The purpose of the paper is to use these analyses to discuss the suitability of the models for the simulation of various physical quantities of an IM.
Design/methodology/approach
An exemplary IM is simulated using the two-dimensional numerical finite element method, an analytical harmonic wave model (HWM) and an extended HWM. The simulation results are analyzed among themselves in terms of their level of detail and accuracy. Furthermore, the results of operating map simulations are compared with measured operating maps of the exemplary machine, and the accuracy of the simulation approaches is discussed in the context of measurement deviations and uncertainties.
Findings
The difference in the accuracy of the machine models depends on the physical quantity of interest. Therefore, the choice of the simulation method depends on the nature of the problem and the expected range of results. For modeling global machine quantities, such as mean torque or losses, analytical methods such as the HWM s are sufficient in many applications because the simulation results are within the range of measurement accuracy of current measurement systems. Analytical methods are also suitable for local flux density curves under certain conditions. However, for the simulation of the influence of local physical effects on the machine behavior and of temporally highly resolved quantities in saturated operating points, the accuracy of the analytical models decreases and the use of the finite element method becomes necessary.
Originality/value
In this paper, an extension of the HWM is used to calculate the IM, which, in contrast to the HWM, models the saturation. Furthermore, the simulation results of the different electromagnetic IM models are put into the context of the uncertainty of a measurement of several identical IMs.
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Gives an in depth view of the strategies pursued by the world’s leading chief executive officers in an attempt to provide guidance to new chief executives of today. Considers the…
Abstract
Gives an in depth view of the strategies pursued by the world’s leading chief executive officers in an attempt to provide guidance to new chief executives of today. Considers the marketing strategies employed, together with the organizational structures used and looks at the universal concepts that can be applied to any product. Uses anecdotal evidence to formulate a number of theories which can be used to compare your company with the best in the world. Presents initial survival strategies and then looks at ways companies can broaden their boundaries through manipulation and choice. Covers a huge variety of case studies and examples together with a substantial question and answer section.
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C. Varalakshmi and B.V. Appa Rao
The inhibitor 5‐mercapto‐3‐p‐nitrophenyl‐1‐2‐4‐triazole has 92.75 per cent inhibition efficiency in controlling corrosion of copper in neutral aqueous environment, containing 300…
Abstract
The inhibitor 5‐mercapto‐3‐p‐nitrophenyl‐1‐2‐4‐triazole has 92.75 per cent inhibition efficiency in controlling corrosion of copper in neutral aqueous environment, containing 300 ppm Cl‐, a situation where the chloride concentration of the cooling water system will usually be not greater than 300 ppm. A discussion of mechanistic aspects of corrosion inhibition is based, in a holistic way, on the results obtained from the classical weight loss method, potentiostatic polarisation study, AC‐impedance study, UV‐visible absorption study and different surface examination techniques like FTIR, XRD and ESCA. The protective film is found to be of unimolecular thickness and to consist of Cu (I) – inhibitor complex cuprous chloride, CuCl or CuCl2‐ complex ion or both and no oxide of copper on the surface.
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Zhiguang Cheng, Behzad Forghani, Zhenbin Du, Lanrong Liu, Yongjian Li, Xiaojun Zhao, Tao Liu, Linfeng Cai, Weiming Zhang, Meilin Lu, Yakun Tian and Yating Li
This paper aims to propose and establish a set of new benchmark models to investigate and confidently validate the modeling and prediction of total stray-field loss inside…
Abstract
Purpose
This paper aims to propose and establish a set of new benchmark models to investigate and confidently validate the modeling and prediction of total stray-field loss inside magnetic and non-magnetic components under harmonics-direct current (HDC) hybrid excitations. As a new member-set (P21e) of the testing electromagnetic analysis methods Problem 21 Family, the focus is on efficient analysis methods and accurate material property modeling under complex excitations.
Design/methodology/approach
This P21e-based benchmarking covers the design of new benchmark models with magnetic flux compensation, the establishment of a new benchmark measurement system with HDC hybrid excitation, the formulation of the testing program (such as defined Cases I–V) and the measurement and prediction of material properties under HDC hybrid excitations, to test electromagnetic analysis methods and finite element (FE) computation models and investigate the electromagnetic behavior of typical magnetic and electromagnetic shields in electrical equipment.
Findings
The updated Problem 21 Family (V.2021) can now be used to investigate and validate the total power loss and the different shielding performance of magnetic and electromagnetic shields under various HDC hybrid excitations, including the different spatial distributions of the same excitation parameters. The new member-set (P21e) with magnetic flux compensation can experimentally determine the total power loss inside the load-component, which helps to validate the numerical modeling and simulation with confidence. The additional iron loss inside the laminated sheets caused by the magnetic flux normal to the laminations must be correctly modeled and predicted during the design and analysis. It is also observed that the magnetic properties (B27R090) measured in the rolling and transverse directions with different direct current (DC) biasing magnetic field are quite different from each other.
Research limitations/implications
The future benchmarking target is to study the effects of stronger HDC hybrid excitations on the internal loss behavior and the microstructure of magnetic load components.
Originality/value
This paper proposes a new extension of Problem 21 Family (1993–2021) with the upgraded excitation, involving multi-harmonics and DC bias. The alternating current (AC) and DC excitation can be applied at the two sides of the model’s load-component to avoid the adverse impact on the AC and DC power supply and investigate the effect of different AC and DC hybrid patterns on the total loss inside the load-component. The overall effectiveness of numerical modeling and simulation is highlighted and achieved via combining the efficient electromagnetic analysis methods and solvers, the reliable material property modeling and prediction under complex excitations and the precise FE computation model using partition processing. The outcome of this project will be beneficial to large-scale and high-performance numerical modeling.
Details
Keywords
- New member-set
- TEAM Problem 21 Family
- Overall effectiveness
- Harmonics-DC hybrid excitation
- Magnetic flux compensation
- Load-component
- Shielding
- Stray-field loss
- Additional loss
- Material property under complex excitations
- Electromagnetic fields
- Numerical analysis
- Power losses
- Transient analysis
- Material modeling
- Computational electromagnetics