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Article
Publication date: 3 April 2023

Yushan Gao, Ping Zhang and Shihui Huo

Regeneratively cooled thrust chamber is a key component of reusable liquid rocket engines. Subjected to cyclic thermal-mechanical loadings, its failure can seriously affect the…

Abstract

Purpose

Regeneratively cooled thrust chamber is a key component of reusable liquid rocket engines. Subjected to cyclic thermal-mechanical loadings, its failure can seriously affect the service life of engines. QCr0.8 copper alloy is widely used in thrust chamber walls due to its excellent thermal conductivity, and its mechanical and fatigue properties are essential for the evaluation of thrust chamber life. This paper contributes to the understanding of the damage mechanism and material selection of regeneratively cooled thrust chambers for reusable liquid rocket engines.

Design/methodology/approach

In this paper, tensile and low-cycle fatigue (LCF) tests were conducted for QCr0.8 alloy, and a Chaboche combined hardening model was established to describe the elastic-plastic behavior of QCr0.8 at different temperatures and strain levels. In addition, an LCF life prediction model was established based on the Manson–Coffin formula. The reliability and accuracy of models were then verified by simulations in ABAQUS. Finally, the service life was evaluated for a regenerative cooling thrust chamber, under the condition of cyclic startup and shutdown.

Findings

In this paper, a Chaboche combined hardening model was established to describe the elastoplastic behavior of QCr0.8 alloy at different temperatures and strain levels through LCF experiments. The parameters of the fitted Chaboche model were simulated in ABAQUS, and the simulation results were compared with the experimental results. The results show that the model has high reliability and accuracy in characterizing the viscoplastic behavior of QCr0.8 alloy.

Originality/value

(1)The parameters of a Chaboche combined hardening constitutive model and LCF life equation were optimized by tensile and strain-controlled fatigue tests of QCr0.8 copper alloy. (2) Based on the Manson–Coffin formula, the reliability and accuracy of constitutive model were then verified by simulations in ABAQUS. (3)Thermal-mechanical analysis was carried out for regeneratively cooled thrust chamber wall of a reusable liquid rocket engine, and the service life considering LCF, creep and ratcheting damage was analyzed.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 28 August 2019

Fatemeh FaghihKhorasani, Mohammad Zaman Kabir, Mehdi AhmadiNajafabad and Khosrow Ghavami

The purpose of this paper is to provide a method to predict the situation of a loaded element in the compressive stress curve to prevent failure of crucial elements in…

Abstract

Purpose

The purpose of this paper is to provide a method to predict the situation of a loaded element in the compressive stress curve to prevent failure of crucial elements in load-bearing masonry walls and to propose a material model to simulate a compressive element successfully in Abaqus software to study the structural safety by using non-linear finite element analysis.

Design/methodology/approach

A Weibull distribution function was rewritten to relate between failure probability function and axial strain during uniaxial compressive loading. Weibull distribution parameters (shape and scale parameters) were defined by detected acoustic emission (AE) events with a linear regression. It was shown that the shape parameter of Weibull distribution was able to illustrate the effects of the added fibers on increasing or decreasing the specimens’ brittleness. Since both Weibull function and compressive stress are functions of compressive strain, a relation between compressive stress and normalized cumulative AE hits was calculated when the compressive strain was available. By suggested procedures, it was possible to monitor pretested plain or random distributed short fibers reinforced adobe elements (with AE sensor and strain detector) in a masonry building under uniaxial compression loading to predict the situation of element in the compressive stress‒strain curve, hence predicting the time to element collapse by an AE sensor and a strain detector. In the predicted compressive stress‒strain curve, the peak stress and its corresponding strain, the stress and strain point with maximum elastic modulus and the maximum elastic modulus were predicted successfully. With a proposed material model, it was illustrated that the needed parameters for simulating a specimen in Abaqus software with concrete damage plasticity were peak stress and its corresponding strain, the stress and strain point with maximum elastic modulus and the maximum elastic modulus.

Findings

The AE cumulative hits versus strain plots corresponding to the stress‒strain curves can be divided into four stages: inactivity period, discontinuous growth period, continuous growth period and constant period, which can predict the densifying, linear, non-linear and residual stress part of the stress‒strain relationship. By supposing that the relation between cumulative AE hits and compressive strain complies with a Weibull distribution function, a linear analysis was conducted to calibrate the parameters of Weibull distribution by AE cumulative hits for predicting the failure probability as a function of compressive strain. Parameters of m and θ were able to predict the brittleness of the plain and tire fibers reinforced adobe elements successfully. The calibrated failure probability function showed sufficient representation of the cumulative AE hit curve. A mathematical model for the stress–strain relationship prediction of the specimens after detecting the first AE hit was developed by the relationship between compressive stress versus the Weibull failure probability function, which was validated against the experimental data and gave good predictions for both plain and short fibers reinforced adobe specimens. Then, the authors were able to monitor and predict the situation of an element in the compressive stress‒strain curve, hence predicting the time to its collapse for pretested plain or random distributed short fibers reinforced adobe (with AE sensor and strain detector) in a masonry building under uniaxial compression loading by an AE sensor and a strain detector. The proposed model was successfully able to predict the main mechanical properties of different adobe specimens which are necessary for material modeling with concrete damage plasticity in Abaqus. These properties include peak compressive strength and its corresponding axial strain, the compressive strength and its corresponding axial strain at the point with maximum compressive Young’s modulus and the maximum compressive Young’s modulus.

Research limitations/implications

The authors were not able to decide about the effects of the specimens’ shape, as only cubic specimens were chosen; by testing different shape and different size specimens, the authors would be able to generalize the results.

Practical implications

The paper includes implications for monitoring techniques and predicting the time to the collapse of pretested elements (with AE sensor and strain detector) in a masonry structure.

Originality/value

This paper proposes a new method to monitor and predict the situation of a loaded element in the compressive stress‒strain curve, hence predicting the time to its collapse for pretested plain or random distributed short fibers reinforced adobe (with AE sensor and strain detector) in a masonry building under uniaxial compression load by an AE sensor and a strain detector.

Article
Publication date: 1 January 2013

N.N.S. Yapage and D.S. Liyanapathirana

Several constitutive models are available in the literature to describe the mechanical behaviour of cement stabilized soils. However, difficulties in implementing such models…

Abstract

Purpose

Several constitutive models are available in the literature to describe the mechanical behaviour of cement stabilized soils. However, difficulties in implementing such models within commercial finite element programs have hindered their application to solve related boundary value problems. Therefore, the aim of this study is to implement a constitutive model, which has the capability to simulate cement stabilized soil behaviour, into the finite element program ABAQUS through the user material subroutine UMAT.

Design/methodology/approach

After a detailed review of existing constitutive models for cement stabilized soils, a model based on the elasto‐plastic theory and the extended critical state concept with an associated flow rule is selected for the finite element implementation. A semi‐implicit integration method (cutting plane algorithm) with a continuum elasto‐plastic modulus and path dependent stress prediction strategy has been used in the implementation. The performance of the new finite element formulation of the constitutive model is verified by simulating triaxial test data using the finite element program with the new implementation and predictions from constitutive equations as well as experimental data.

Findings

The paper provides the implementation procedure of the constitutive model into ABAQUS but this method is useful for the implementation of any other constitutive model into ABAQUS or any other finite element program. Simulated results for the volumetric deformation of cement stabilized soils show that the cement stabilized soils do not obey the associated flow rule at high confining pressures. The parametric study shows that the influence of cementation increases the brittle nature and the bearing capacity of treated clay. In addition the results show that proposed finite element implementation has the ability to illustrate key features of the cement stabilized clay.

Originality/value

This paper presents an implementation of an elasto‐plastic constitutive model, based on the extended critical state concept, for cement stabilized soils into a finite element programme, which has been identified as an important and challenging topic in computational geomechanics. This implementation is useful in solving boundary value problems in geomechanics involving cement stabilized soils, incorporating key characteristics of these soils.

Details

Engineering Computations, vol. 30 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 29 November 2018

Aref Mehditabar and Gholam H. Rahimi

This study aims to explain the characterization of cyclic behavior of a tube made of functionally graded material (FGM) under different combinations of internal pressure and…

Abstract

Purpose

This study aims to explain the characterization of cyclic behavior of a tube made of functionally graded material (FGM) under different combinations of internal pressure and cyclic through-thickness temperature gradients.

Design/methodology/approach

The normality rule, nonlinear kinematic hardening Chaboche model and Von Mises yield criterion were used to model the constitutive behavior of an FG tube in the incremental form. The material properties and hardening parameters of the Chaboche model vary according to the power-law function in the radial direction. The backward Euler integration scheme combined with return mapping algorithm which relies on the solution of a nonlinear equation performs the numerical procedure. The algorithm is implemented within the user subroutine UMAT in ABAQUS/standard.

Findings

The published works on FG components considering only the mechanical and physical properties as a function of spatial coordinate and nonlinear kinematic hardening parameters have not been considered to be changed continuously from one surface to another. Motivated by this, the present paper has deliberately been targeted to tackle this kind of problem to simulate the cyclic behavior of an FG tube as accurately as possible. In addition, to classify various behaviors the FG tube under cyclic thermomechanical loadings, Bree’s interaction diagram as an essential tool in designing of the FG pressure vessels in many engineering sectors is presented.

Originality/value

Provides a detailed description of the FG parameters of Chaboche kinematic hardening parameters in the adopted constitutive equations. In this paper, the significant effects of internal pressure values, kinematic hardening models and also FG inhomogeneity index related to the hardening rule parameters on plastic deformation of the FG tube are illustrated. Finally, the various cyclic behaviors of the FG tube under different combinations of thermomechanical loading are fully explored.

Details

Engineering Computations, vol. 36 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 11 July 2019

Hendrig Marx and Richard Walls

The Southern African Institute of Steel Construction has developed a novel cellular beam structure (CBS) for multi-storey buildings that is entirely devoid of concrete. Channel…

Abstract

Purpose

The Southern African Institute of Steel Construction has developed a novel cellular beam structure (CBS) for multi-storey buildings that is entirely devoid of concrete. Channel sections between the cellular beams support a complex sandwich flooring system, which contains a fire-resistant ceiling board, metal sheeting, an interior fibre-cement board and an access-flooring system. As for all structures, the CBS requires a fire rating. This paper aims to investigate the thermal behaviour of the CBS using numerical modelling and experimental fire testing, as it has a unique setup.

Design/methodology/approach

Experimental fire tests on the flooring system were conducted to validate finite element models, which were developed in ABAQUS. These models were then extended to include floor beams and the structural steelwork.

Findings

Good correlations were found between the experimental and numerical results, with temperature variations typically in the range of 0-5%, although with localised differences of up to 20%. This allowed larger finite element models, representing the sandwich floor system of the CBS, to be developed and analysed. A 1-hour rating can be obtained by the system in terms of insulation and integrity requirements.

Practical implications

The CBS allows for more economical steel structures, due to the rapid construction of its modular panels. A suitable fire resistance will ensure the safety of the occupants and prevent major structural damage. Steelwork and flooring temperatures are determined which has allowed for global structural analyses to be carried out.

Originality/value

The originality of this study lies in thermal analysis and testing of a new cellular beam flooring system, through determining behaviour in fire, along with beam temperatures.

Article
Publication date: 3 May 2016

Gholam Ali Shafabakhsh, Ehsan Kashi and Abbas Akbari

This paper aims to apply a pavement design by LEDFAA for a sample airport, and design results involving layer thickness, modulus and cumulative damage factor (CDF) achieved are…

Abstract

Purpose

This paper aims to apply a pavement design by LEDFAA for a sample airport, and design results involving layer thickness, modulus and cumulative damage factor (CDF) achieved are shown in figures.

Design/methodology/approach

Finite element (FE) simulation is applied for sample airport pavement and based on results involving stress and strain, CDF amount is shown by using related equations. To analyze the accuracy of modeling, a comparison has been made between the values of ABAQUS and case study results at Denver International Airport (DIA).

Findings

The present study includes a comparison between the two conventional methods for runway pavement design. There is linear relation between layered elastic design (LED) and FE method results, so CDF rate achieved by the FE method is always smaller than the LED method. To assess the accuracy of the applied modeling with ABAQUS software, the validation was done using the deformations under the concrete slabs of DIA. The results are compatible with the results acquired from the case study, and the high accuracy of modeling was approved. This research shows that B-777 on rigid pavements and A-340-500/600 on flexible pavements have the most CDF contribution, among other aircrafts. Also, CDF rate for any aircraft in the LED method is higher than the FE method.

Originality/value

To assess the accuracy of the applied modeling with ABAQUS software, the validation was done using the deformations under the concrete slabs of DIA. The results are compatible with the results acquired from the case study, and the high accuracy of modeling was approved.

Details

Journal of Engineering, Design and Technology, vol. 14 no. 2
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 13 June 2019

Karim Al Khatib, Elie Hantouche and Mohammed Ali Morovat

This study aims to investigate the thermal creep behavior of steel frame assemblies with shear tab connections subjected to transient-state fire temperatures. Different key…

Abstract

Purpose

This study aims to investigate the thermal creep behavior of steel frame assemblies with shear tab connections subjected to transient-state fire temperatures. Different key parameters are investigated to study their effect on the global response of the steel frames in fire.

Design/methodology/approach

Finite element (FE) models of connection assemblies are first analyzed using Abaqus under transient-state temperature conditions and validated against experimental work available in the literature. Upon acquiring the validated conditions, parametric studies are carried out to study the effect of key geometric and heating parameters on the overall response of the frame assembly to fire temperatures. Thermal creep material is also incorporated in the analyses through a user-defined subroutine, and a comparison between including and excluding creep material is illustrated to show the effect of thermal creep on the structural behavior.

Findings

The results reported herein indicate that having a rigid column increases the thermal-induced axial forces, thus increasing the development of thermal creep strains. Slow heating rates can cause axial stress relaxation in the restrained beam and increase the mid-span deflection and consequently the development of beam catenary action. The results also show that reaching higher initial cooling temperatures and having longer cooling phase durations result in more tensile forces at the end of the cooling phase.

Originality/value

Previous studies were limited to isolated steel connections under steady-state conditions. This study investigates the creep behavior of shear tab connection assemblies under transient-state conditions of fire when creep effects are explicitly considered. This can provide a rational and realistic assessment of the steel behavior in fire events.

Details

Journal of Structural Fire Engineering, vol. 10 no. 3
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 5 September 2016

Lorenzo Travaglini, Sergio Ricci and Giampiero Bindolino

The purpose of this paper is to describe the development of an integrated framework suitable for preliminary airframe design, called PyPAD (Python module for Preliminary Aircraft…

Abstract

Purpose

The purpose of this paper is to describe the development of an integrated framework suitable for preliminary airframe design, called PyPAD (Python module for Preliminary Aircraft Design), providing the capability to define models to compute loads and to perform the structural sizing.

Design/methodology/approach

The modules developed until now allow for the definition of multi-fidelity aero-structural models starting from a Common Parametric Aircraft Configuration Schema (CPACS) input file and to compute static loads (trim) and flutter margin with minimum user effort. PyPAD take advantages of Abaqus-CAE, and the main functions are developed in Python, to take advantages of the simplicity in terms of software development and maintenance, but the core routines are developed in Fortran, taking advantages of parallel programming to get the best performances.

Findings

A complete test case, starting from the CPACS input and ending with the definition of structural, aerodynamic and aero-elastic models, with the computation of different design loads, is reported. An example will show that the framework developed is able to handle different problematics of the preliminary projects using quite complex global models.

Practical implications

All the tools developed in the framework, and the ones currently under development, could be a valid help during the preliminary design of a new aircraft, speeding up the iterative process and improving the design solution.

Originality/value

PyPAD is the first framework developed around Abaqus-CAE for the preliminary aircraft design and is one of the few tools looking at the different problematics involved in a preliminary airframe design: design, loads and aero-elasticity, sizing and multi-disciplinary optimization.

Details

Aircraft Engineering and Aerospace Technology, vol. 88 no. 5
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 18 January 2013

Yap Boon Kar, Noor Azrina Talik, Zaliman Sauli, Jean Siow Fei and Vithyacharan Retnasamy

The increased use recently of area‐array technology in electronic packaging has similarly increased the importance of predicting the thermal distribution of area‐array solder…

Abstract

Purpose

The increased use recently of area‐array technology in electronic packaging has similarly increased the importance of predicting the thermal distribution of area‐array solder interconnection. As the interconnection technology for flip chip package is getting finer and smaller, it is extremely difficult to obtain the accurate values of thermal stresses by direct experimental measurements. Different types of solder bumps used for interconnection would also influence the thermal distribution within the package. Because the solder balls are too small for direct measurement of their stresses, finite element method (FEM) was used for obtaining the stresses instead.

Design/methodology/approach

This paper will discuss the results of the thermal stress distribution using numerical method via ABAQUS software. The variation of the thermal stress distribution with the temperature gradient model was evaluated to study the effects of the different material thermal conductivity of solder bumps used. A detailed 2D finite element model was constructed to perform 2D plain strain elastoplastic analysis to predict areas of high stress.

Findings

It is found that thermal distribution of solder bumps starts to propagate from the top region to the bottom region of the solder balls. Other than that, thermal stress effect increases in parallel with the increasing of the temperature. The simulation results shows that leaded solder balls, SnPb have higher maximum thermal stress level compared to lead‐free SAC solder balls.

Originality/value

The paper describes combination of stress with thermal loading correlation on a flip chip model. The work also shows how the different thermal conductivity on solder balls influences the thermal induced stress on the flip chip package.

Details

Microelectronics International, vol. 30 no. 1
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 23 March 2022

Long Liu, Xingpeng Ma, Li Yan and Yongmei Wang

Embedding carbon fiber reinforced plastics (CFRP) bars in the tension zone of reinforced concrete (RC) beams is a widely used reinforcement method, which has the advantages of…

Abstract

Purpose

Embedding carbon fiber reinforced plastics (CFRP) bars in the tension zone of reinforced concrete (RC) beams is a widely used reinforcement method, which has the advantages of strong anti-peel ability and high utilization of tensile materials. To further improve the flexural bearing capacity of RC beams, a new composite reinforcement method using the UHPC layer in the compressive zone of RC beams is proposed based on embedding CFRP bars in the tension zone of RC beams.

Design/methodology/approach

The finite element model of an RC experimental beam with CFRP bars embedded in the tension zone was carried out by ABAQUS. Besides, the reliability of the finite element model results was verified by comparing with the experimental results. On this basis, the flexural reinforcement effect of CFRP bars and UHPC layers on RC beams was analyzed.

Findings

Calculation results show the flexural bearing capacity of the beam strengthened by the new method is 15.9%, which is higher than that of the unreinforced beam, and 10.4% higher than that of the beam strengthened only with CFRP bars. The beam ductility ratio of the new method is 8.25%, which is slightly higher than that of the unreinforced beam and equal to that of the beam reinforced only with CFRP bars embedded in the tension zone. The effectiveness of the new method is further verified by using the analytical calculation method.

Originality/value

A new flexural reinforcement method for reinforced concrete beams is proposed, and the effectiveness of the method was verified by experiments and finite element model. The flexural bearing capacity and ductility of the new method were analyzed based on the load-deflection curve. Finally, the possibility of the new method was verified by analytical analysis.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

21 – 30 of 858