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1 – 10 of 16Stjepan Frljić, Bojan Trkulja and Ana Drandić
The purpose of this paper is to present a methodology for calculating eddy current losses in the core of a single-phase power voltage transformer, which, unlike a standard power…
Abstract
Purpose
The purpose of this paper is to present a methodology for calculating eddy current losses in the core of a single-phase power voltage transformer, which, unlike a standard power transformer, has an open-type core (I-type core). In those apparatus, reduction of core losses is achieved by using a multipart open-type core that is created by merging a larger number of leaner cores.
Design/methodology/approach
3D FEM approach for calculation of eddy current losses in open-type cores based on a weak AλA formulation is presented. Method in which redundant degrees of freedom are eliminated is shown. This enables faster convergence of the simulation. The results are benchmarked using simulations with standard AVA formulation.
Findings
Results using weak AλA formulation with elimination of redundant degrees of freedom are in agreement with both simulation using only weak AλA formulation and with simulation based on AVA formulation.
Research limitations/implications
The presented methodology is valid in linear cases, whereas the nonlinear case will be part of future work.
Practical implications
Presented procedure can be used for the optimization when designing the open-type core of apparatus like power voltage transformers.
Originality/value
The presented method is specifically adapted for calculating eddy currents in the open-type core. The method is based on a weak formulation for the magnetic vector potential A and the current vector potential λ, incorporating numerical homogenization and a straightforward elimination of redundant degrees of freedom, resulting in faster convergence of the simulation.
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Marek Hreczka, Roman Kolano, Aleksandra Kolano-Burian, Wojciech Burlikowski and Janusz Hetmańczyk
The purpose of this paper is to verify results related to losses in the core of a brushless DC prototype motor, obtained using its computer FE models, by experimental tests on…
Abstract
Purpose
The purpose of this paper is to verify results related to losses in the core of a brushless DC prototype motor, obtained using its computer FE models, by experimental tests on manufactured machines. The paper focuses on the comparison of losses in the core of a machine with a classical stator core made of an iron–silicon material (Fe–Si) and a new one made of a modern METGLAS material.
Design/methodology/approach
Computer models of the prototype motors were created using FEM. The designed machines were manufactured, and experimental tests were performed. To achieve high frequencies in rotating magnetic fields, motors with a stator to rotor pole ratio of 9/12 were built. Twin rotor approach was applied, as two identical rotors were built along the two geometrically identical stators made of different core materials.
Findings
Experimental studies have shown the superiority of the METGLAS material over the classical Fe–Si material. Material parameters were measured directly on the prepared cores as library data used in the simulation may be incorrect due to technological processes during core production, which was also verified. Problems related to twin rotor approach have been identified. Solution to the problem has been suggested. Necessity of 3D FEM modelling was identified.
Originality/value
The main source of originality is that METGLAS material used in the prototype machines was developed and manufactured by the authors themselves. Original approach to core parameter evaluation based on simplified methodology has been suggested. Another original part is a simplified methodology applied to loss measurement during no-load test.
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Mohammed Messadi, Larbi Hadjout and Noureddine Takorabet
This paper aims to develop a new 3D analytical model in cylindrical coordinates to study radial flux eddy current couplers (RFECC) while considering the magnetic edge and 3D…
Abstract
Purpose
This paper aims to develop a new 3D analytical model in cylindrical coordinates to study radial flux eddy current couplers (RFECC) while considering the magnetic edge and 3D curvature effects, and the field reaction due to the induced currents.
Design/methodology/approach
The analytical model is developed by combining two formulations. A magnetic scalar potential formulation in the air and the magnets regions and a current density formulation in the conductive region. The magnetic field and eddy currents expressions are obtained by solving the 3D Maxwell equations in 3D cylindrical coordinates with the variable separation method. The torque expression is derived from the field solution using the Maxwell stress tensor. In addition to 3D magnetic edge effects, the proposed model takes into account the reaction field effect due to the induced currents in the conducting part. To show the accuracy of the developed 3D analytical model, its results are compared to those from the 3D finite element simulation.
Findings
The obtained results prove the accuracy of the new developed 3D analytical model. The comparison of the 3D analytical model with the 2D simulation proves the strong magnetic edge effects impact (in the axial direction) in these devices which must be considered in the modelling. The new analytical model allows the magnetic edge effects consideration without any correction factor and also presents a good compromise between precision and computation time.
Practical implications
The proposed 3D analytical model presents a considerably reduced computation time compared to 3D finite element simulation which makes it efficient as an accurate design and optimization tool for radial flux eddy current devices.
Originality/value
A new analytical model in 3D cylindrical coordinates has been developed to find the electromagnetic torque in radial flux eddy current couplers. This model considers the magnetic edge effects, the 3D curvature effects and the field reaction (without correction factors) while improving the computation time.
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Oussama-Ali Dabaj, Ronan Corin, Jean-Philippe Lecointe, Cristian Demian and Jonathan Blaszkowski
This paper aims to investigate the impact of combining grain-oriented electrical steel (GOES) grades on specific iron losses and the flux density distribution within a…
Abstract
Purpose
This paper aims to investigate the impact of combining grain-oriented electrical steel (GOES) grades on specific iron losses and the flux density distribution within a single-phase magnetic core.
Design/methodology/approach
This paper presents the results of finite-element method (FEM) simulations investigating the impact of mixing two different GOES grades on losses of a single-phase magnetic core. The authors used different models: a 3D model with a highly detailed geometry including both saturation and anisotropy, as well as a simplified 2D model to save computation time. The behavior of the flux distribution in the mixed magnetic core is analyzed. Finally, the results from the numerical simulations are compared with experimental results.
Findings
The specific iron losses of a mixed magnetic core exhibit a nonlinear decrease with respect to the GOES grade with the lowest losses. Analyzing the magnetic core behavior using 2D and 3D FEM shows that the rolling direction of the GOES grades plays a critical role on the nonlinearity variation of the specific losses.
Originality/value
The novelty of this research lies in achieving an optimum trade-off between the manufacturing cost and the core efficiency by combining conventional and high-performance GOES grade in a single-phase magnetic core.
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U. Siva Rama Krishna and Naga Satish Kumar Ch
The ultra-thin white topping (UTW) is a cement concrete overlay of the thickness of 50–100 mm on bituminous concrete pavements with surface failures. This is a long-lasting…
Abstract
Purpose
The ultra-thin white topping (UTW) is a cement concrete overlay of the thickness of 50–100 mm on bituminous concrete pavements with surface failures. This is a long-lasting solution without having short-term failures. This paper aims to design an ultra-thin cement concrete overlay using a developed critical stress model with sustainable concrete materials for low-volume roads.
Design/methodology/approach
In this research paper, a parametric study was conducted using the ultra-thin concrete overlay finite element model developed with ANSYS software, considering the significant parameters affecting the performance and development. The non-linear regression equation was formed using a damped least-squares method to predict critical stress due to the corner load of 51 kN.
Findings
The parametric study results indicate that with a greater elastic modulus of bituminous concrete, granular layer along with 100 mm thickness of concrete layer reduces the critical corner stress, interface shear stress in a significant way responsible for debonding of concrete overlay, elastic strains in the pavement further the concrete overlay can bear infinite load repetitions. From validation, it is understood that the non-linear regression equation developed is acceptable with similar research work done.
Originality/value
From the semi-scale experimental study, it is observed that the quaternary blended sustainable concrete overlay having a high modulus of rupture of 6.34 MPa is competent with conventional cement concrete overlay in terms of failure load. So, concrete overlay with sustainable materials of 100 mm thickness and higher elastic modulus of the layers can perform in a sustainable way meeting the environmental and long-term performance requirements.
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Mohammadhossein Arianborna, Jawad Faiz, Mehrage Ghods and Amirhossein Erfani-Nik
The aim of this paper is to introduce an accurate asymmetric fault index for the diagnosis of the faulty linear permanent magnet Vernier machine (LPMVM).
Abstract
Purpose
The aim of this paper is to introduce an accurate asymmetric fault index for the diagnosis of the faulty linear permanent magnet Vernier machine (LPMVM).
Design/methodology/approach
Three-dimensional finite element method is applied to model the LPMVM. The geometrical and physical properties of the machine, the effect of stator and translator teeth, magnetic saturation of core and nonuniform air gap due to asymmetric fault are taken into account in the simulation. The air gap asymmetric fault is proposed. This analytical method estimates the air gap flux density of an LPMVM.
Findings
This paper presents an analytical method to predict the performance of a healthy and faulty LPMVM. The introduced index is based on the frequency patterns of the stator current. Besides, the robustness of the index in different loads and fault severity is addressed.
Originality/value
Introducing index for air gap asymmetry fault diagnosis of LPMVM.
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Fatima Barrarat, Karim Rayane, Bachir Helifa, Samir Bensaid and Iben Khaldoun Lefkaier
Detecting the orientation of cracks is a major challenge in the development of eddy current nondestructive testing probes. Eddy current-based techniques are limited in their…
Abstract
Purpose
Detecting the orientation of cracks is a major challenge in the development of eddy current nondestructive testing probes. Eddy current-based techniques are limited in their ability to detect cracks that are not perpendicular to induced current flows. This study aims to investigate the application of the rotating electromagnetic field method to detect arbitrary orientation defects in conductive nonferrous parts. This method significantly improves the detection of cracks of any orientation.
Design/methodology/approach
A new rotating uniform eddy current (RUEC) probe is presented. Two exciting pairs consisting of similar square-shaped coils are arranged orthogonally at the same lifting point, thus avoiding further adjustment of the excitation system to generate a rotating electromagnetic field, eliminating any need for mechanical rotation and focusing this field with high density. A circular detection coil serving as a receiver is mounted in the middle of the excitation system.
Findings
A simulation model of the rotating electromagnetic field system is performed to determine the rules and characteristics of the electromagnetic signal distribution in the defect area. Referring to the experimental results aimed to detect artificial cracks at arbitrary angles in underwater structures using the rotating alternating current field measurement (RACFM) system in Li et al. (2016), the model proposed in this paper is validated.
Originality/value
CEDRAT FLUX 3D simulation results showed that the proposed probe can detect cracks with any orientation, maintaining the same sensitivity, which demonstrates its effectiveness. Furthermore, the proposed RUEC probe, associated with the exploitation procedure, allows us to provide a full characterization of the crack, namely, its length, depth and orientation in a one-pass scan, by analyzing the magnetic induction signal.
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Sultan Mohammed Althahban, Mostafa Nowier, Islam El-Sagheer, Amr Abd-Elhady, Hossam Sallam and Ramy Reda
This paper comprehensively addresses the influence of chopped strand mat glass fiber-reinforced polymer (GFRP) patch configurations such as geometry, dimensions, position and the…
Abstract
Purpose
This paper comprehensively addresses the influence of chopped strand mat glass fiber-reinforced polymer (GFRP) patch configurations such as geometry, dimensions, position and the number of layers of patches, whether a single or double patch is used and how well debonding the area under the patch improves the strength of the cracked aluminum plates with different crack lengths.
Design/methodology/approach
Single-edge cracked aluminum specimens of 150 mm in length and 50 mm in width were tested using the tensile test. The cracked aluminum specimens were then repaired using GFRP patches with various configurations. A three-dimensional (3D) finite element method (FEM) was adopted to simulate the repaired cracked aluminum plates using composite patches to obtain the stress intensity factor (SIF). The numerical modeling and validation of ABAQUS software and the contour integral method for SIF calculations provide a valuable tool for further investigation and design optimization.
Findings
The width of the GFRP patches affected the efficiency of the rehabilitated cracked aluminum plate. Increasing patch width WP from 5 mm to 15 mm increases the peak load by 9.7 and 17.5%, respectively, if compared with the specimen without the patch. The efficiency of the GFRP patch in reducing the SIF increased as the number of layers increased, i.e. the maximum load was enhanced by 5%.
Originality/value
This study assessed repairing metallic structures using the chopped strand mat GFRP. Furthermore, it demonstrated the superiority of rectangular patches over semicircular ones, along with the benefit of using double patches for out-of-plane bending prevention and it emphasizes the detrimental effect of defects in the bonding area between the patch and the cracked component. This underlines the importance of proper surface preparation and bonding techniques for successful repair.
Graphical abstract
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Rui Nie, Yaqian Meng, Peixin Wang, Peng Su and Jikai Si
The purpose of this study is to calculate the normal force of a two degree of freedom direct drive induction motor considering coupling effects based on an analytical model…
Abstract
Purpose
The purpose of this study is to calculate the normal force of a two degree of freedom direct drive induction motor considering coupling effects based on an analytical model. Compared with the traditional single degree of freedom motor, normal force characteristics of two-degree-of-freedom direct drive induction motor (2DOFDDIM) is affected by coupling effect when the machine is in a helical motion. To theoretically explain the influence mechanism of coupling effect, this paper conducts a quantitative analysis of the influence of coupling effect on normal force based on the established analytical model of normal force considering coupling effect.
Design/methodology/approach
Firstly, the normal forces generated by 2DOFDDIM in linear motion, rotary motion and helical motion are investigated and compared to prove the effect of the coupling effect on the normal force. During this study, several coupling factors are established to modify the calculation equations of the normal force. Then, based on the multilayer theoretical method and Maxwell stress method, a novel normal force calculation model of 2DOFDDIM is established taking the coupling effect into account, which can easily calculate the normal force of 2DOFDDIM under different motions conditions. Finally, the calculation results are verified by the results of 3D finite element model, which proves the correctness of the established calculating model.
Findings
The coupling effect produced by the helical motion of 2DOFDDIM affects the normal force.
Originality/value
In this paper, the analytical model of the normal force of 2DOFDDIM considering the coupling effect is established, which provides a fast calculation for the design of the motor.
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Guilherme Homrich, Aly Ferreira Flores Filho, Paulo Roberto Eckert and David George Dorrell
This paper aims to introduce an alternative for modeling levitation forces between NdFeB magnets and bulks of high-temperature superconductors (HTS). The presented approach should…
Abstract
Purpose
This paper aims to introduce an alternative for modeling levitation forces between NdFeB magnets and bulks of high-temperature superconductors (HTS). The presented approach should be evaluated through two different formulations and compared with experimental results.
Design/methodology/approach
The T-A and H-ϕ formulations are among the most efficient approaches for modeling superconducting materials. COMSOL Multiphysics was used to apply them to magnetic levitation models and predict the forces involved.The permanent magnet movement is modeled by combining moving meshes and magnetic field identity pairs in both 2D and 3D studies.
Findings
It is shown that it is possible to use the homogenization technique for the T-A formulation in 3D models combined with mixed formulation boundaries and moving meshes to simulate the whole device’s geometry.
Research limitations/implications
The case studies are limited to the formulations’ implementation and a brief assessment regarding degrees of freedom. The intent is to make the simulation straightforward rather than establish a benchmark.
Originality/value
The H-ϕ formulation considers the HTS bulk domain as isotropic, whereas the T-A formulation homogenization approach treats it as anisotropic. The originality of the paper lies in contrasting these different modeling approaches while incorporating the external magnetic field movement by means of the Lagrangian–Eulerian method.
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