Search results

1 – 10 of 831
Article
Publication date: 12 March 2018

Jiangping Yuan, Ming Zhu, Baohui Xu and Guangxue Chen

The purpose of this paper is provide a broad view for the standardization efforts of color quality evaluation of color 3D printing techniques. Further, this review paper…

Abstract

Purpose

The purpose of this paper is provide a broad view for the standardization efforts of color quality evaluation of color 3D printing techniques. Further, this review paper demonstrates the processes and color properties of most color 3D printing techniques with specific devices and applications to extend the range of possible memberships of standardization group.

Design/methodology/approach

Six color 3D printing techniques including plastic-based, paper-based, powder-based, organism-based, food-based and metal-based color 3D printing have been introduced and illustrated with colorization principles and forming features in detail. Moreover, for printed 3D color objects, literature about color measurement, color specification and color reproduction are described and analyzed, respectively.

Findings

Four color 3D printing techniques including plastic-based, paper-based, powder-based and food-based color 3D printing show great affinity toward standardization of color quality evaluation, while their colorization principles indicate that it is difficult with a single standard frame. It is possible to develop a completed color quality evaluation standard for color 3D printing based on approaches in color 2D printing when color measurement method and devices are standardized together.

Originality/value

The paper provides an important guide focusing on the efforts to standardize the colorization processes and color quality evaluation of the color 3D printing techniques.

Article
Publication date: 7 March 2023

Nazmiye Tufan Tolmaç and Özlenen Erdem İşmal

This study aims to produce textile-like surfaces using fused deposition modelling (FDM) 3D printers and create a garment collection.

Abstract

Purpose

This study aims to produce textile-like surfaces using fused deposition modelling (FDM) 3D printers and create a garment collection.

Design/methodology/approach

Experiments were conducted using different types of materials in FDM 3D printers until the sufficient flexibility was achieved to create textile-like structures. During the research, properties of polylactic acid (PLA), acrylonitrile butadiene styrene (ABS) and thermoplastic polyurethane (TPU) were observed. Geometrical patterns were printed and each of them gave a different result depending on the pattern. Based on the information obtained from the experiments, a garment collection with four total looks was designed inspired by Vivaldi’s “Four Seasons”.

Findings

Among the materials used, TPU, a flexible filament, yielded the best results. Because of the rigid properties of PLA and ABS, chain-like structures were printed to create relatively flexible surfaces, but the results were still not successful enough to create a clothing material. Therefore, TPU was preferred for the garment material selection.

Originality/value

In this study, combinations of 3D printed flexible structures and different types of fabrics were used to create a garment collection. It was concluded that, with the right material selection, 3D printing can be used as an alternative method to create a new aesthetic language in fashion design.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 9 April 2018

Hsin-Chieh Wu and Tin-Chih Toly Chen

This study aims to investigate issues of quality and quality control (QC) in three-dimensional (3D) printing by reviewing past work and current practices. Possible future…

2898

Abstract

Purpose

This study aims to investigate issues of quality and quality control (QC) in three-dimensional (3D) printing by reviewing past work and current practices. Possible future developments are also discussed.

Design/methodology/approach

After a discussion of the major quality dimensions of 3D-printed objects, the applications of some QC techniques at various stages of the product life cycle (including product design, process planning, incoming QC, in-process QC and outgoing QC) are introduced.

Findings

The application of QC techniques to 3D printing is not uncommon. Some techniques (e.g. cause-and-effect analysis) have been applied extensively; others, such as design of experiments, have not been used accurately and completely and therefore cannot optimize quality. Taguchi’s method and control charts can enhance the quality of 3D-printed objects; however, these techniques require repetitive experimentation, which may not fit the work flow of 3D printing.

Originality/value

Because quality issues may discourage customers from buying 3D-printed products, enhancing 3D printing quality is imperative. In addition, 3D printing can be used to manufacture diverse products with a reduced investment in machines, tools, assembly and materials. Production economics issues can be addressed by successfully implementing QC.

Details

Rapid Prototyping Journal, vol. 24 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 20 June 2017

Chor Yen Yap, Hongyi Kenneth Tan, Zhenglin Du, Chee Kai Chua and Zhili Dong

Selective laser melting (SLM) is an additive manufacturing technology that is gaining industrial and research interest as it can directly fabricate near full density metallic…

957

Abstract

Purpose

Selective laser melting (SLM) is an additive manufacturing technology that is gaining industrial and research interest as it can directly fabricate near full density metallic components. The paper aims to identify suitable process parameters for SLM of processing of pure nickel powder and to study the microstructure of such products. The study also aims to characterize the microhardness and tensile properties of pure nickel produced by SLM.

Design/methodology/approach

A 24 factorial design experiment was carried out to identify the most significant factors on the resultant porosity of nickel parts. A subsequent experiment was carried out with a laser power of 350 W. The scanning speeds and hatch spacings were varied.

Findings

Scanning speed and hatch spacing have significant effects on the porosity of SLM components. A high relative density of 98.9 per cent was achieved, and microhardness of 140 to 160 Hv was obtained from these samples. A tensile strength 452 MPa was obtained.

Research limitations/implications

As the energy input levels were made in steps of 20 J/mm3 for the optimization study, the true optimal combination of parameters may have been missed. Therefore, researchers are encouraged to test the parameters with smaller variations in energy levels.

Practical implications

The paper provides a set of optimized parameters for the SLM of pure nickel. This study enables the three-dimensional (3D) printing of objects with nickel, which has applications in chemical catalyses and in microelectromechanical systems with its magnetostrictive properties.

Originality value

This research is the first in direct processing of pure nickel using SLM, with the identification of suitable process parameters. The study also provides an understanding of the porosity, microhardness, strength and microstructure of SLM produced nickel parts. This work paves the way for standardization of 3D printed nickel components and enables the applications of pure nickel via SLM.

Details

Rapid Prototyping Journal, vol. 23 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 January 2024

Nishant Kulshrestha, Saurabh Agrawal and Deep Shree

Spare Parts Management (SPM) and Industry 4.0 has proven their importance. However, employment of Industry 4.0 solutions for SPM is at emerging stage. To address the issue, this…

Abstract

Purpose

Spare Parts Management (SPM) and Industry 4.0 has proven their importance. However, employment of Industry 4.0 solutions for SPM is at emerging stage. To address the issue, this article is aimed toward a systematic literature review on SPM in Industry 4.0 era and identification of research gaps in the field with prospects.

Design/methodology/approach

Research articles were reviewed and analyzed through a content-based analysis using four step process model. The proposed framework consists of five categories such as Inventory Management, Types of Spares, Circularity based on 6Rs, Performance Indicators and Strategic and Operational. Based on these categories, a total of 118 research articles published between 1998 and 2022 were reviewed.

Findings

The technological solutions of Industry 4.0 concepts have provided numerous opportunities for SPM. Industry 4.0 hi-tech solutions can enhance agility, operational efficiency, quality of product and service, customer satisfaction, sustainability and profitability.

Research limitations/implications

The review of articles provides an integrated framework which recognizes implementation issues and challenges in the field. The proposed framework will support academia and practitioners toward implementation of technological solutions of Industry 4.0 in SPM. Implementation of Industry 4.0 in SPM may help in improving the triple bottom line aspect of sustainability which can make significant contribution to academia, practitioners and society.

Originality/value

The examination uncovered a scarcity of research in the intersection of SPM and Industry 4.0 concepts, suggesting a significant opportunity for additional investigative efforts.

Details

Journal of Quality in Maintenance Engineering, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 24 June 2020

Prashant Jindal, Mamta Juneja, Divya Bajaj, Francesco Luke Siena and Philip Breedon

3D printing techniques have been widely used for manufacturing complex parts for various dental applications. For achieving suitable mechanical strength, post-cure processing is…

Abstract

Purpose

3D printing techniques have been widely used for manufacturing complex parts for various dental applications. For achieving suitable mechanical strength, post-cure processing is necessary, where the relative time duration and temperature specification also needs to be defined. The purpose of this study/paper is to assess the effects of post curing conditions and mechanical properties of 3D printed clear dental aligners

Design/methodology/approach

Dental long-term clear resin material has been used for 3D printing of dental aligners using a Formlabs 3D printer for direct usage on patients. Post-curing conditions have been varied, all of which have been subjected to mechanical compression loading of 1,000 N to evaluate the curing effects on the mechanical strength of the aligners.

Findings

The experimental studies provide significant insight into both temperatures and time durations that could provide sufficient compressive mechanical strength to the 3D printed clear dental aligners. It was observed that uncured aligners deformed plastically with large deformations under the loading conditions, whereas aligners cured between 400°C–800°C for 15–20 min deformed elastically before fragmenting into pieces after safely sustaining higher compressive loads between 495 N and 666 N. The compressive modulus ratio for cured aligners ranged between 4.46 and 5.90 as compared to uncured aligners. For shorter cure time durations and lower temperature conditions, an appropriate elevated compressive strength was also achieved.

Originality/value

Based on initial assessments by dental surgeons, suitable customised clear aligners can be designed, printed and cured to the desired levels based on patient’s requirements. This could result in time, energy and unit production cost savings, which ultimately would help to alleviate the financial burden placed on both the health service and their patients.

Details

Rapid Prototyping Journal, vol. 26 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 24 September 2020

Suailce Burke-Shyne, Danielle Gallegos and Tim Williams

To explore the nutrition opportunities and challenges for 3D food printing.

2323

Abstract

Purpose

To explore the nutrition opportunities and challenges for 3D food printing.

Design/methodology/approach

Using a qualitative design, semi-structured interviews were conducted with experts from the field of nutrition or with a technical understanding of 3D food printing and a thematic analysis undertaken.

Findings

Four themes emerged: potential uses, sustainability, technical issues and ethical and social issues. The primary use identified was for texture-modified diets. Other uses include personalised nutrition and for novelty purposes. Interviewees indicated food printing may aid sustainability by reducing food waste, using food by-products and incorporating eco-friendly foods. The main technical issues were speed, cost and inability of the technology to move between textures. The latter is a limiting issue if the technology is purported to be used for texture-modified diets. Ethical and social issues raised included the acceptability and high degree of processing involved in printed foods.

Originality/value

This research highlights the need for nutrition issues to be considered as 3D food printing technology develops.

Details

British Food Journal, vol. 123 no. 2
Type: Research Article
ISSN: 0007-070X

Keywords

Article
Publication date: 1 February 2021

Sapam Ningthemba Singh, Vavilada Satya Swamy Venkatesh and Ashish Bhalchandra Deoghare

During the COVID-19 pandemic, the three-dimensional (3D) printing community is actively participating to address the supply chain gap of essential medical supplies such as face…

Abstract

Purpose

During the COVID-19 pandemic, the three-dimensional (3D) printing community is actively participating to address the supply chain gap of essential medical supplies such as face masks, face shields, door adapters, test swabs and ventilator valves. This paper aims to present a comprehensive study on the role of 3D printing during the coronavirus (COVID-19) pandemic, its safety and its challenges.

Design/methodology/approach

This review paper focuses on the applications of 3D printing in the fight against COVID-19 along with the safety and challenges associated with 3D printing to fight COVID-19. The literature presented in this paper is collected from the journal indexing engines including Scopus, Google Scholar, ResearchGate, PubMed, Web of Science, etc. The main keywords used for searches were 3D printing COVID-19, Safety of 3D printed parts, Sustainability of 3D printing, etc. Further possible iterations of the keywords were used to collect the literature.

Findings

The applications of 3D printing in the fight against COVID-19 are 3D printed face masks, shields, ventilator valves, test swabs, drug deliveries and hands-free door adapters. As most of these measures are implemented hastily, the safety and reliability of these parts often lacked approval. The safety concerns include the safety of the printed parts, operators and secondary personnel such as the workers in material preparation and transportation. The future challenges include sustainability of the process, long term supply chain, intellectual property and royalty-free models, etc.

Originality/value

This paper presents a comprehensive study on the applications of 3D printing in the fight against COVID-19 with emphasis on the safety and challenges in it.

Article
Publication date: 18 January 2022

Abrar Malik, Mir Irfan Ul Haq, Ankush Raina and Kapil Gupta

Environmental degradation has emerged as one of the major limitations of industrial revolution and has led to an increased focus towards developing sustainable strategies and…

1798

Abstract

Purpose

Environmental degradation has emerged as one of the major limitations of industrial revolution and has led to an increased focus towards developing sustainable strategies and techniques. This paper aims to highlight the sustainability aspects of three-dimensional (3D) printing technology that helps towards a better implementation of Industry 4.0. It also aims to provide a brief picture of relationships between 3D printing, Industry 4.0 and sustainability. The major goal is to facilitate the researchers, scholars, engineers and recommend further research, development and innovations in the field.

Design/methodology/approach

The various enabling factors for implementation of Industry 4.0 are discussed in detail. Some barriers to incorporation of 3D Printing, its applications areas and global market scenario are also discussed. A through literature review has been done to study the detailed relationships between 3D printing, Industry 4.0 and sustainability.

Findings

The technological benefits of 3D printing are many such as weight savings, waste minimization and energy savings. Further, the production of new 3D printable materials with improved features helps in reducing the wastage of material during the process. 3D printing if used at a large scale would help industries to implement the concept of Industry 4.0.

Originality/value

This paper focuses on discussing technological revolution under Industry 4.0 and incorporates 3D printing-type technologies that largely change the product manufacturing scenario. The interrelationships between 3D printing, Industry 4.0 and sustainability have been discussed.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 8 January 2020

Micheal Omotayo Alabi, Deon Johan de Beer, Harry Wichers and Cornelius P. Kloppers

In this era of Fourth Industrial Revolution, also known as Industry 4.0, additive manufacturing (AM) has been recognized as one of the nine technologies of Industry 4.0 that will…

Abstract

Purpose

In this era of Fourth Industrial Revolution, also known as Industry 4.0, additive manufacturing (AM) has been recognized as one of the nine technologies of Industry 4.0 that will revolutionize different sectors (such as manufacturing and industrial production). Therefore, this study aims to focus on “Additive Manufacturing Education” and the primary aim of this study is to investigate the impacts of AM technology at selected South African universities and develop a proposed framework for effective AM education using South African universities as the case study.

Design/methodology/approach

Quantitative research approach was used in this study, that is, a survey (questionnaire) was designed specifically to investigate the impacts of the existing AM technology/education and the facilities at the selected South African universities. The survey was distributed to several students (undergraduate and postgraduate) and the academic staffs within the selected universities. The questionnaire contained structured questions based on five factors/variables and followed by two open-ended questions. The data were collected and analyzed using statistical tools and were interpreted accordingly (i.e. both the closed and open-ended questions). The hypotheses were stated, tested and accepted. In conclusion, the framework for AM education at the universities was developed.

Findings

Based on different literature reviewed on “framework for AM technology and education”, there is no specific framework that centers on AM education and this makes it difficult to find an existing framework for AM education to serve as a landscape to determine the new framework for AM education at the universities. Therefore, the results from this study made a significant contribution to the body of knowledge in AM, most especially in the area of education. The significant positive responses from the respondents have shown that the existing AM in-house facilities at the selected South African universities is promoting AM education and research activities. This study also shows that a number of students at the South African universities have access to AM/3D printing lab for design and research purposes. Furthermore, the findings show that the inclusion of AM education in the curriculum of both the science and engineering education is South Africa will bring very positive results. The introduction of a postgraduate degree in AM such as MSc or MEng in AM will greatly benefit the South African universities and different industries because it will increase the number of AM experts and professionals. Through literature review, this study was able to identify five factors (which includes sub-factors) that are suitable for the development of a framework for AM education, and this framework is expected to serve as base-line or building block for other universities globally to build/develop their AM journey.

Research limitations/implications

The survey was distributed to 200 participants and 130 completed questionnaires were returned. The target audience for the survey was mainly university students (both undergraduate and postgraduate) and the academics who have access to AM machines or have used the AM/3D printing lab/facilities on their campuses for both academic and research purposes. Therefore, one of the limitations of the survey is the limited sample size; however, the sample size for this survey is considered suitable for this type of research and would allow generalization of the findings. Nevertheless, future research on this study should use larger sample size for purpose of results generalization. In addition, this study is limited to quantitative research methodology; future study should include qualitative research method. Irrespective of any existing or developed framework, there is always a need to further improve the existing framework, and therefore, the proposed framework for AM education in this study contained only five factors/variables and future should include some other factors (AM commercialization, AM continuous Improvement, etc.) to further enhance the framework.

Practical implications

This study provides the readers and researchers within the STEM education, industry or engineering education/educators to see the importance of the inclusion of AM in the university curriculum for both undergraduate and postgraduate degrees. More so, this study serves as a roadmap for AM initiative at the universities and provides necessary factors to be considered when the universities are considering or embarking on AM education/research journey at their universities. It also serves as a guideline or platform for various investors or individual organization to see the need to invest in AM education.

Originality/value

The contribution of this study towards the existing body of knowledge in AM technology, specifically “AM education research” is in the form of proposed framework for AM education at the universities which would allow the government sectors/industry/department/bodies and key players in AM in South Africa and globally to see the need to invest significantly towards the advancement of AM technology, education and research activities at various universities.

1 – 10 of 831