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The purpose of this paper is to explore what underlies the development of the consumer 3D printing industry and gain insight into future developments and its potentially disruptive impact on the existing manufacturing industry.

A combination of approaches was followed. Initially a consumer 3D printer was purchased to gain first-hand experience as part of a practical research case study. Results were discussed with manufacturers and additional information was sought, and triangulated, via a survey and an exploratory bibliometric study.

Many characteristics are in place to identify consumer 3D printing as a potential disruptive technology for the manufacturing industry. For example, the cost of consumer 3D printing is lower than for traditional manufacturing. However, the current adoption rate is low and the user friendliness and technological capabilities need to improve.

The main limitation is the exploratory nature of the study which does not allow generalizations.

If developments and adoption patterns continue, then traditional manufacturing industries, distribution channels and the transportation sector may become threatened.

Technological advances in consumer manufacturing can potentially threaten several economic sectors, which can lead to loss of jobs and affect budgets of states of countries that depend on sales tax.

One of the first studies to employ experiments in combination with other methods to gain insight into adoption patterns and the disruptive nature of consumer 3D printers specifically, rather than industrial 3D printers or new business models as a result of 3D printing technology.

A three-dimensional (3D) printing error simulation approach is proposed to analyze the influence of tilted vertical beams on the 3D printing accuracy. The purpose of this study is to analyze the influence of such errors on printing accuracy and printing quality for delta-robot 3D printer.

First, the kinematic model of a delta-robot 3D printer with an ideal geometric structure is proposed by using vector analysis. Then, the normal kinematic model of a nonideal delta-robot 3D robot with tilted vertical beams is derived based on the above ideal kinematic model. Finally, a 3D printing error simulation approach is proposed to analyze the influence of tilted vertical beams on the 3D printing accuracy.

The results show that tilted vertical beams can indeed cause 3D printing errors and further influence the 3D printing quality of the final products and that the 3D printing errors of tilted vertical beams are related to the rotation angles of the tilted vertical beams. The larger the rotation angles of the tilted vertical beams are, the greater the geometric deformations of the printed structures.

Three vertical beams and six horizontal beams constitute the supporting parts of the frame of a delta-robot 3D printer. In this paper, the orientations of tilted vertical beams are shown to have a significant influence on 3D printing accuracy. However, the effect of tilted vertical beams on 3D printing accuracy is difficult to capture by instruments. To reveal the 3D printing error mechanisms under the condition of tilted vertical beams, the error generation mechanism and the quantitative influence of tilted vertical beams on 3D printing accuracy are studied by simulating the parallel motion mechanism of a delta-robot 3D printer with tilted vertical beams.

The democratization of invention is a long lasting desire for the advancement of society. Having access to education and the means of production appears as the major factors for the implementation of this goal. 3D printing is a revolutionary technology that has the potential to bring digital manufacturing to everyone. However, the rise of personal fabrication requires an increase in printing quality, a reduction on machine cost and an increase in knowledge shared by the open hardware community. The purpose of this paper is to explore the development of a new Open Hardware printer project to address these points.

The authors have designed and constructed a low-cost photopolymer-based 3D printer called BeamMaker. The printer is connected to a host computer and a digital-light-processing projector. This work details the design process and how improvements were implemented to reach good printing quality. The authors provide public access to the instructions, software, source code, parts list, user manual and STL and CAD files.

The BeamMaker printer can build objects with a high surface quality that is comparable to the quality obtained by industrial photopolymer-based 3D printers. When testing the ability to print a sample cylinder, the printer shows higher accuracy when compared to other personal 3D printers. These findings are encouraging considering the low cost of the system.

The printing failure rate of the system has not been measured to date. The system requires some improvements to produce large objects.

The printer cost is just USD380. This is five to eight times less expensive than popular personal 3D printers available today. The cost is 30 times less expensive than a personal photopolymer 3D printer produced by a main commercial company and yet producing results of similar quality. The authors expect good avenues for collaboration from the open-source community to continue improving these systems.

The high cost of current personal 3D printers prevents users from developing countries from entering into the open hardware trend. A dramatic reduction in printer cost such as that explored in this work might contribute to the real democratization of personal fabrication.

The authors report on the status of three other photopolymer-based personal 3D printer projects. To the best of the authors' knowledge, BeamMaker is the first fully open hardware 3D printer project which uses this technology.

The purpose of this paper is to examine the implementation of entry-level printers in small businesses and education to identify corresponding benefits, implications and challenges.

Data were collected from four small businesses in northeast Ohio through survey- and interview-based feedback to develop an understanding of their use of entry-level 3D printing. Three businesses are representative of typical manufacturing-related small companies (final part fabrication-, tooling- and system-level suppliers) and the fourth company provides manufacturing-related educational tools. Corresponding learning from implementation and outcomes are assessed.

Adoption of 3D printing technology was enabled through hands-on experience with entry-level 3D printers, even with their shortcomings. Entry-level 3D printing provided a workforce development opportunity to prepare small businesses to eventually work with production grade systems.

This paper details industry-based findings on venturing into commercializing 3D printing through first-hand experiences enabled by entry-level 3D printing.

The purpose of this paper is to design and develop a rotary three-dimensional (3D) printer for curved layer fused deposition modeling (CLFDM), and discuss some technical challenges in the development.

Some technical challenges include, but are not limited to, the machine design and control system, motion analysis and simulation, workspace and printing process analysis, curved layer slicing and tool path planning. Moreover, preliminary experiments are carried out to prove the feasibility of the design.

A rotary 3D printer for CLFDM has been designed and developed. Moreover, this printer can function as a polar 3D printer for flat layer additive manufacturing (AM). Compared with flat layer AM, CLFDM weakens the staircase effect and improves geometrical accuracy and mechanical properties. Hence, CLFDM is more suitable for parts with curved surfaces.

Double extruders have brought improved build speed. However, this paper is restricted to complex process planning and mechanical structures, which may lead to collisions during printing. Meanwhile, the rotation range of the nozzle is limited by mechanical structures, affecting the manufacturing capability of complex curved surfaces.

A novel rotary 3D printer, which has four degrees of freedom and double extruders, has been designed and manufactured. The investigation on the prototype has proved its capability of CLFDM. Besides, this rotary 3D printer has two working modes, which brings the possibility of flat layer AM and CLFDM.

This paper aims to develop an architecture for 3D printers in an Industrial Internet of Things (IIoT) controlled automated manufacturing environment. An algorithm is proposed to estimate the electrical energy consumption of 3D printing jobs, which is used, 3D Printing, Sustainable Manufacturing, Industry 4.0, Electrical Energy Estimation, IIoT to schedule printing jobs on optimal electrical tariff rates.

An IIoT-enabled architecture with connected pools of 3D printers and an Electrical Energy Estimation System (EEES) are used to estimate the electrical energy requirement of 3D printing jobs. EEES applied the combination of Maximum Likelihood Estimation and a dynamic programming–based algorithm for estimating the electrical energy consumption of 3D printing jobs.

The proposed algorithm decently estimates the electrical energy required for 3D printing and able to obtain optimal accuracy measures. Experiment results show that the electrical energy usage pattern can be reconstructed with the EEES. It is observed that EEES architecture reduces the peak power demand by scheduling the manufacturing process on low electrical tariff rates.

Proposed algorithm is validated with limited number of experiments.

IIoT with 3D printers in large numbers is the future technology for the automated manufacturing process where controlling, monitoring and analyzing such mass numbers becomes a challenging task. This paper fulfills the need of an architecture for industries to effectively use 3D printers as the main manufacturing tool with the help of IoT. The electrical estimation algorithm helps to schedule manufacturing processes with right electrical tariff.

With the development of 3D printing or additive manufacturing (AM), curved layer fused deposition modeling (CLFDM) has been researched to cope with the flat layer AM inherited problems, such as stair-step error, anisotropy and the time-cost and material-cost problems from the supporting structures. As one type of CLFDM, cylindrical slicing has obtained some research attention. However, it can only deal with rotationally symmetrical parts with a circular slicing layer, limiting its application. This paper aims to propose a ray-based slicing method to increase the inter-layer strength of flat layer-based AM parts to deal with more general revolving parts.

Specifically, the detailed algorithm and implementation steps are given with several examples to enable readers to understand it better. The combination of ray-based slicing and helical path planning has been proposed to consider the nonuniform path spacing between the adjacent paths in the same curved layer. A brief introduction of the printing system is given, mainly including a 3D printer and the graphical user interface.

The preliminary experiments are successfully conducted to verify the feasibility and versatility of the proposed and improved slicing method for the revolving thin-wall parts based on a rotary 3D printer.

This research is early-stage work, and the authors are intended to explore the process and show the initial feasibility of ray-based slicing for revolving thin-wall parts using a rotary 3D printer. In general, this research provides a novel and feasible slicing method for multiaxis rotary 3D printers, making manufacturing revolving thin-wall and complex parts possible.

The purpose of this paper is to describe the implementation of 3D printing and maker spaces in various library settings. Insights, challenges, successes, projects as well as recommendations will be shared. Commonalities across libraries 3D printing technologies and maker space learning areas will also explored.

This paper delves into six case studies of librarians that have implemented 3D printers and/or maker spaces in their libraries. The case studies focus on libraries at three different levels: school, public, and higher education with two case studies from each type. The author of this paper will describe the cases, projects, challenges, successes, along with other aspects of 3D printer, and maker space integration.

3D printing and maker spaces, while very popular in the field of librarianship can be incredibly exciting to implement but they come with challenges and successes just like any type of new technology. Librarians have to be fearless in implementing this technology, willing to learn on their feet, and be excited to explore.

At this time most publications on 3D printing are held in the realm of popular publications (blogs, magazines, zines, etc.). Very little has been written on a wider range of case studies where 3D printers and maker spaces have been integrated into libraries of various types. This paper sets the foundation for further exploration in how 3D printing and maker spaces could be a part of library services.

The purpose of this paper is to describe the development of a 3D printing pilot project and 3D printing library service. Policy development, instruction, and best practices will be shared and explored.

This paper describes the implementation of 3D printing at the University of Regina Library and details successes, failures, and modifications made to better provide 3D printing services. This paper outlines one academic library’s experience and solutions to offering 3D printing for university patrons.

Although 3D printing has been around for a while, it still requires trial and error and experience in order to print successfully. Training and instruction is needed to run the 3D printer and understand how to develop 3D objects that will print successfully.

There have been many publications on 3D printing, but few that discuss problem solving, best practices, and policy development. 3D printing provides a way for patrons to learn about new technology and use that technology to help support learning.

This study deals with three major topics: (1) the developed generations of 3D concrete printers, (2) the mix design approach for cement-based materials and (3) laboratory testing.

The big question is how to approach and follow the trend of 3D concrete printing technology with limited conditions such as printers, technology issues and budget. Therefore, this research focused on dealing with prominent issues, including printing equipment, mixed proportion design approaches and laboratory testing methods will be presented and analyzed.

The details of three printing equipment, including a printhead, a small-scale 3D printer, a 3D concrete printer and the printing process related to Simplify and Mach3 software, will be revealed. Secondly, the classification and efficient process will be given according to the mixture proportion design method proposed. Thirdly, laboratory testing will be conducted, including extrudability, buildability and printability. Finally, some highlight conclusions are given based on the appearance and quality of the samples printed.

Research has been carried out with cement-based materials and 3D concrete printer which adopted the screw extruders.

Mix design proportion method via coefficient and slump value proposed by the authors is a relatively effective and convenient method; the rheological properties, printing process and geometry of a sample are the most significant factors that decide the success of the printing work.

Additive manufacturing, widely known as 3D printing, has recently drawn the attention of researchers worldwide for a few decades. Thanks to its capability to transform a drawing into an object, the idea of 3D printing has also attracted the attention of engineers, architects and investors.

(1) Mix design proportion via coefficient and slump value proposed by the authors is a relatively effective and convenient method that can be implemented simply at the laboratory or the site. (2) The ranges of coefficients by weight of the water, sand and PP fibers to binder are (0.27–0.3), (0.6–1.0) and around 0.3, respectively. The maximum sand size was smaller than 2.5 mm, and the small amount of PP fibers enhanced the quality and significantly reduced the printed samples' shrinkage. (3) The printability is affected by mix proportion and the relationship between nozzle printing speed parameter and extrusion speed of motor turning. (4) The chosen layer height recommended smaller than 0.83 times nozzle diameter is reasonable and improves adhesions and buildability. (5) The printing open time of the concrete mixture of (12–15) minutes is a barrel to promote 3D concrete printing technology and needs improvement.