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Article
Publication date: 8 April 2014

Junming Wang, Jianhua Wang, Chunsheng Li, Gaiqing Zhao and Xiaobo Wang

The purpose of this paper is to present the tribological, anticorrosion and antirust properties of three 2,5-dimercapto-1,3,4-thiadiazole (DMTD) derivatives as water-soluble…

Abstract

Purpose

The purpose of this paper is to present the tribological, anticorrosion and antirust properties of three 2,5-dimercapto-1,3,4-thiadiazole (DMTD) derivatives as water-soluble additives in water–glycol hydraulic fluid.

Design/methodology/approach

DMTD derivatives possessing excellent corrosion inhibiting and extreme-pressure (EP) properties have long been used as metal passivators and load-carrying additives in lubricating oils and grease. However, there are seldom literatures about DMTD derivatives as water-soluble lubricant additives as yet. In this work, three DMTD derivatives were synthesized and investigated as water-soluble additives in the water–glycol hydraulic fluid. Their tribological properties were evaluated in detail by four-ball wear test machine and Optimol SRV-IV oscillating friction and wear tester. Meanwhile, their anticorrosion and antirust properties were also investigated by copper strip corrosive tests and antirust tests, respectively. The worn surfaces were analyzed by scanning electron microscope and X-ray photonelectron spectroscope, and the EP, antiwear and friction-reducing mechanisms were primarily proposed.

Findings

The synthesized three DMTD derivatives (coded as A, B and C) have excellent solubility in the base liquid of the water–glycol hydraulic fluid. The experimental results demonstrated that all these compounds, especially A, could remarkably improve the EP, antiwear and friction-reducing properties of the base liquid. Furthermore, they all have perfect copper corrosion inhibiting and antirust properties with low adding concentration (< 3 weight per cent) in the base liquid and hence could be used as multifunctional additives in the water–glycol hydraulic fluid.

Research limitations/implications

This research only focused on the synthesized DMTD derivatives. If possible, some other thiadiazole derivatives also should be investigated.

Practical implications

The synthesized DMTD derivatives, especially compound A, can be used as multifunctional water-soluble additives in the water–glycol hydraulic fluid.

Originality/value

In this paper, three DMTD derivatives were synthesized and their tribological behaviors as water-soluble lubricant additives were investigated for the first time. In addition, the EP, antiwear and friction-reducing mechanisms were also put forward.

Details

Industrial Lubrication and Tribology, vol. 66 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 November 2017

Weiguo Xue, Wenquan Ma, Xiaohong Xu, Tao Li, Xuguang Zhou and Peng Wang

Thiadiazole compounds and their derivatives have carrying capacity and good lubricating properties. However, their poor oil-solubility limited their wide usage in lubricating oil…

Abstract

Purpose

Thiadiazole compounds and their derivatives have carrying capacity and good lubricating properties. However, their poor oil-solubility limited their wide usage in lubricating oil. The study aims to develop thiadiazole lubricant additives with better oil-solubility. When the hindered phenol antioxidation functional group and alkyl-chain are introduced to thiadiazole, the resulting product could have better oil-solubility and excellent antioxidation resistance, anti-wear and corrosion resistance in the lubricating oil.

Design/methodology/approach

One kind of thiadiazole lubricant additive, for the first time, has been synthesized from 2,5-dimercapto-1,3,4-thiadiazole. Its tribological performance has also been evaluated by four-ball test. And, its oxidation resistance has been estimated by rotating pressure vessel oxidation test and pressurized differential scanning calorimetry. The anticorrosion performance of such an additive has been studied by GB/T 5096 standard method test.

Findings

The synthesized thiadiazole additive has excellent anti-oxidation capability, good anti-wear and extreme pressure properties and good anticorrosion performance, in comparison with zinc dialkyl dithiophosphate (ZDDP). In base oils, the comprehensive performance of thiadiazole additive is comparable to ZDDP. Mechanistic studies indicate that the S and N active elements were involved in the formation of a boundary film. This may account for the formation of a composite membrane on the metal surface and thus for the tribological performance of such thiadiazole additives.

Originality/value

The thiadiazole derivatives, which are ashless and have environmentally friendly features, are a potential alternative to ZDDP. Because of the film formed on the friction surface, thiadiazole compounds may serve as an excellent anti-wear additive and are expected to reduce friction and wear between metals.

Details

Industrial Lubrication and Tribology, vol. 69 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 November 2015

Lin Liu, Xiaona Pan, Jinjuan Xing and Jianhua Qian

This paper aims to evaluate the inhibition efficiency of thiadiazole derivatives, such as 2,5-dimercapto-1,3,4-thiadiazole (DMTD), 5-methly-2-mercapto-1,3,4-thiadiazole (MMTD) and…

Abstract

Purpose

This paper aims to evaluate the inhibition efficiency of thiadiazole derivatives, such as 2,5-dimercapto-1,3,4-thiadiazole (DMTD), 5-methly-2-mercapto-1,3,4-thiadiazole (MMTD) and 2,5-dithiododecyl-1,3,4-thiadiazole (DDTD), in 50 mg/L hydrogen sulfide for silver strip.

Design/methodology/approach

Evaluation was carried out by corrosion-inhibiting test, electrochemical measurement and surface analysis techniques. 3D surface profiler, atom force microscopy, scanning electron microscopy and energy-dispersive X-ray analysis were applied and finally confirmed the existence of the adsorbed film.

Findings

The electrochemical measurement showed that the inhibition efficiency increases with increasing inhibitor concentration in 50 mg/L hydrogen sulfide solution, while the corrosion rate and the corrosion current decrease. Weight-gained measurements also indicated that inhibitor decreases the corrosion rate in the studied solution. The adsorption of DMTD and MMTD on the silver surface obeys Temkin’s adsorption isotherm, but the adsorption of DDTD follows Langmuir’s adsorption isotherm. That means that the inhibition mechanism is different between DMTD, MMTD and DDTD. The ΔG0ad values of DMTD, MMTD and DDTD were −37.47, −37.29 and −38.69 kJ/mol, respectively. It showed that there was an adsorption bond between silver surface and inhibitor, and the adsorption belongs to chemical adsorption.

Originality/value

The inhibitors have an excellent inhibition efficiency, and the best inhibition efficiency is 91.76 per cent. Inhibitors can effectively inhibit metal corrosion in the oil and gas.

Details

Anti-Corrosion Methods and Materials, vol. 62 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 1 November 2006

Jian‐Qiang Hu, Xian‐Yong Wei and Zhi‐Min Zong

Pure 2,5‐dimercapto‐1,3,4‐thiadiazole (DMTD) disulfide dimer (DMS2) shows excellent four ball weld properties, however, the product is a solid material with relatively low initial…

611

Abstract

Purpose

Pure 2,5‐dimercapto‐1,3,4‐thiadiazole (DMTD) disulfide dimer (DMS2) shows excellent four ball weld properties, however, the product is a solid material with relatively low initial seizure load and exhibits certain corrosion, which accelerate oxidation of the lubricant by catalytic effect on metals. The author make efforts to resolve problems said by design a novel thiadiazole complex.

Design/methodology/approach

The complex of thiadiazole dimmer and polyglycol (DMS2‐GL) was synthesized as ashless grease additive. The antiwear and load carrying properties of the additive and their synergistic effects was evaluated by four ball tester in four types of lubricant grease. Moreover, corrosion inhibiting properties of compositions said was investigated by copper corrosion test.

Findings

The additive DMS2‐GL possessed good load carrying capacity, and exhibits good synergistic antiwear and load carrying prop with rust inhibitor. In addition, dates obtained from copper corrosion test show that it does not corrode copper but coats the metal with a film, and could improve the anticorrosion of corrosive additives molybdenum dialkyldithiophosphate (MoDDP) and molybdenum dibutyldithiocarbamate (MoDTC) by forming protective films on rubbing surface, which contribute to improving corrosion inhibiting property of greases. Finally, the tribo‐chemical mechanism was proposed that thiadiazole dimer and polyglycol could coordinate with each other by polydentate surface interaction, which means thiadiazole rings interact with the metal surface, polyglycol affords a bridging technology linked thiadiazole dimmers so as to lighten loads and strengthen forces between thiadiazole dimmer moleculars.

Originality/value

This paper provides a good ashless additive which has good antiwear, extreme pressure and corrosion inhibiting properties, and fulfils an identified resources need, which can offer practical help in industrial applications and to an individual starting out on an academic career.

Details

Industrial Lubrication and Tribology, vol. 58 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 August 2021

Denglin Fu, Yanan Wen, Jida Chen, Lansi Lu, Ting Yan, Chaohui Liao, Wei He, Shijin Chen and Lizhao Sheng

The purpose of this paper is to study an electrolytic etching method to prepare fine lines on printed circuit board (PCB). And the influence of organics on the side corrosion…

Abstract

Purpose

The purpose of this paper is to study an electrolytic etching method to prepare fine lines on printed circuit board (PCB). And the influence of organics on the side corrosion protection of PCB fine lines during electrolytic etching is studied in detail.

Design/methodology/approach

In this paper, the etching factor of PCB fine lines produced by new method and the traditional method was analyzed by the metallographic microscope. In addition, field emission scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) were used to study the inhibition of undercut of the four organometallic corrosion inhibitors with 2,5-dimercapto-1,3,4-thiadiazole, benzotriazole, l-phenylalanine and l-tryptophan in the electrolytic etching process.

Findings

The SEM results show that corrosion inhibitors can greatly inhibit undercut of PCB fine lines during electrolytic etching process. XPS results indicate that N and S atoms on corrosion inhibitors can form covalent bonds with copper during electrolytic etching process, which can be adsorbed on sidewall of PCB fine lines to form a dense protective film, thereby inhibiting undercut of PCB fine lines. Quantum chemical calculations show that four corrosion inhibitor molecules tend to be parallel to copper surface and adsorb on copper surface in an optimal form. COMSOL Multiphysics simulation revealed that there is a significant difference in the amount of corrosion inhibitor adsorbed on sidewall of the fine line and the etching area.

Originality/value

As a clean production technology, electrolytic etching method has a good development indicator for the production of high-quality fine lines in PCB industry in the future. And it is of great significance in saving resources and reducing environmental pollution.

Details

Circuit World, vol. 49 no. 1
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 5 October 2015

Ioannis A Kartsonakis, Elias P. Koumoulos, Antonis Karantonis, Costas A. Charitidis, S Dessypris and A Monos

The purpose of this paper is to perform the evaluation of copper susceptibility to corrosion in industrial cooling systems. Microstructure and defects of copper are observed…

Abstract

Purpose

The purpose of this paper is to perform the evaluation of copper susceptibility to corrosion in industrial cooling systems. Microstructure and defects of copper are observed, while divergences from optimum structure are discussed.

Design/methodology/approach

Various types of corrosion are examined. Electrochemical techniques such as electrochemical impedance spectroscopy and potentiodynamic polarisation are applied in these materials, using corrosion inhibitors. Microscopic observations and electrochemical measurements are interpreted according to possible mechanistic scenarios.

Findings

It is evident that, under specific conditions (e.g. high pH), water cooling ingredients can enhance corrosion, leading to significant copper mass loss from the inner surface of the pipe and thus leading to failure.

Originality/value

Evaluation of copper corrosion in cooling industrial systems was done, as well as studies of copper corrosion in sodium chloride.

Details

International Journal of Structural Integrity, vol. 6 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 October 2000

Bodo Müller and Sonja Kubitzki

Aluminium and zinc pigments react in aqueous alkaline media (e.g. water‐borne paints) by the evolution of hydrogen which can be measured gasvolumetrically. Certain organic…

Abstract

Aluminium and zinc pigments react in aqueous alkaline media (e.g. water‐borne paints) by the evolution of hydrogen which can be measured gasvolumetrically. Certain organic heterocycles are well‐known corrosion inhibitors for different metals. The six different heterocyclic compound which were examined inhibited the corrosion reaction of zinc pigment in aqueous alkaline media. The most efficient inhibitors were 1H‐benzotriazole at pH 8 and 10 and 2‐(5‐aminopentyl)benzimidazole only at pH 10. In contrast, with addition of all heterocycles there was no corrosion inhibition on aluminium pigment. This complete difference in the corrosion inhibiting effect of the heterocycles with respect to the two different metal pigments can be explained with Pearson’s “Principle of Hard and Soft Acids and Bases”.

Details

Pigment & Resin Technology, vol. 29 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 5 December 2018

Lin Liu, Hongyu Su, Xue Li, Yanan Wang, Qiang Zhang and Jianhua Qian

This paper aims to evaluate the inhibitive effect and adsorption behavior of the 2-amino-5-thiol-1,3,4-thiadiazole vanillin (A) on copper in 3 per cent NaCl solution.

Abstract

Purpose

This paper aims to evaluate the inhibitive effect and adsorption behavior of the 2-amino-5-thiol-1,3,4-thiadiazole vanillin (A) on copper in 3 per cent NaCl solution.

Design/methodology/approach

A thiazole Schiff bases were synthesized, named, 2-amino-5-thiol-1,3,4-thiadiazole vanillin (A), which was fabricated respectively on copper surface by the molecular self-assembled. Evaluation was carried out by electrochemical measurement and surface analysis techniques. Measurement of static friction coefficient scanning electron microscopy and Contact angle analysis were applied, and it is finally confirmed the existence of the adsorbed film. The inhibitive mechanism of A was evaluated by means of quantitative calculation and molecular dynamics simulation.

Findings

The electrochemical measurement indicated that the self-assembled molecular film can effectively inhibit the corrosion of copper sheet, when the concentration was 15 mmol⋅L−1 and the assembly time was 6 h, the corrosion inhibition effect was the best, reaching as high as 97.5 per cent. Scanning electron microscopy results showed that the Schiff base compound forms a protective film on the surface of the copper, which effectively blocks the transfer of corrosion particles to the metal substrate, thereby inhibiting the occurrence of corrosion. Adsorption behavior of A followed the Langmuir’s adsorption isotherm and attributed to mixed-type adsorption. The results of Quantitative calculation and molecular dynamics simulation showed that A was adsorbed on Cu (111) surface in parallel.

Research limitations/implications

In this study, the corrosion inhibition properties of Schiff base film were investigated by combining theory with experiment. Theoretical calculation is helpful to guide the synthesis of efficient and environmentally friendly corrosion inhibitors.

Practical implications

The damage caused by metal corrosion is great. The self-assembled Schiff base membrane synthesized in this paper is simple and compact, and the corrosion inhibition efficiency of copper in 3 per cent NaCl solution is 97.5 per cent.

Social implications

Inhibition of metal corrosion can better save energy and reduce economic losses.

Originality/value

The synthesized Schiff base was prepared on the copper surface by the molecular self-assembled. The Schiff base membrane has a good corrosion inhibition effect on copper in 3 per cent NaCl solution, and the corrosion inhibition efficiency is up to 97.5 per cent.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 26 June 2018

Lin Liu, Hongyu Su, Jinjuan Xing, Dan Peng, Qiang Zhang and Jianhua Qian

This paper aims to evaluate the inhibitive effect and adsorption behavior of 5-(ethylthio)-1H-tetrazole (EHT) and 5-(benzylthio)-1H-tetrazole (BHT) on copper in a sulfur-ethanol…

Abstract

Purpose

This paper aims to evaluate the inhibitive effect and adsorption behavior of 5-(ethylthio)-1H-tetrazole (EHT) and 5-(benzylthio)-1H-tetrazole (BHT) on copper in a sulfur-ethanol system.

Design Methodology Approach

Evaluation was carried out using electrochemical measurement and surface analysis techniques. Measurements of static friction coefficient by scanning electron microscopy and contact angle analysis were applied and finally confirmed the existence of the adsorbed film. The inhibitive mechanism of the two compounds was evaluated by means of quantitative calculation and molecular dynamics simulation. The friction coefficient of corrosion surface before and after adding corrosion inhibitor was determined through static friction coefficient measurements.

Findings

The electrochemical measurement indicated that the most effective concentration of two corrosion inhibitors was 70 mg L–1, while the inhibition efficiency of that was EHT > BHT. The friction coefficient data showed that the addition of corrosion inhibitor reduced the roughness of the corrosion surface. Adsorption behavior of two inhibitors followed the Langmuir’s adsorption isotherm and was attributed to mixed-type adsorption. The results of quantitative calculation and molecular dynamics simulation showed that tetrazole rings of the two inhibitors and its connected S atoms were adsorbed on Cu(111) surface in parallel.

Originality Value

The corrosion inhibition performance of two tetrazolium derivatives in a sulfur-ethanol system was studied by combining experiments with theory, which provided a theoretical basis for the future research.

Details

Anti-Corrosion Methods and Materials, vol. 65 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 26 August 2014

Hairen Wang, Minya Li, June Qu, Zhiyong Cao, Geng Chen and Yang Zhou

The purpose of this paper is to construct a self-assembled double layer of organosilane on the surface of stainless steel and to investigate its corrosion inhibitive capability…

Abstract

Purpose

The purpose of this paper is to construct a self-assembled double layer of organosilane on the surface of stainless steel and to investigate its corrosion inhibitive capability.

Design/methodology/approach

A monolayer of 3-glycidoxypropyltrimethoxysilane (GPTMS) was grafted onto an oxidized AISI 430SS (AISI 430 stainless steel) surface substrate from dry toluene solution. The hydrolysis of 1H,1H,2H,2H-perfluorodecyltriethoxysilane (PFDS) molecules was used to anchor a second organic layer from mixed water-ethanol solution. The adsorption behavior and corrosion inhibition properties of the monolayer and also the bilayer were investigated by potentiodynamic polarization, scanning electron microscope (SEM), Fourier transformed infrared spectroscopy (FTIR) and contact angle measurements.

Findings

The GPTMS/PFDS bilayer was successfully deposited onto the oxidized AISI 430SS surface. The optimal assembling time for the filming of the first GPTMS monolayer is 6 hours. Suitable values of pH and temperature of the PFDS self-assembly solution were pivotal to the successful deposition of the second layer. Compared to the GPTMS monolayer, the GPTMS/PFDS bilayer exhibited a significant enhancement of the corrosion inhibition performance of AISI 430SS in NaCl solution.

Research limitations/implications

The contact angle value measured on the bilayer-modified surface was somewhat lower than the reported value of a complete fluorinated surface. However, further optimization of the assembling condition is needed to obtain more orderly and denser films.

Originality/value

This paper provides useful information regarding the preparation of an organosilane bilayer on the surface of stainless steel and its corrosion inhibition properties in NaCl solution. It illustrates potential application prospects of GPTMS/PFDS bilayers for surface treatment of stainless steel.

Details

Anti-Corrosion Methods and Materials, vol. 61 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

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