Assessment of reliability measures and cost optimization of a solar seed sowing machine

Abstract

Purpose

In this research work, the general form of reliability measures, which include availability, mean time to failure (MTTF), and sensitivity analysis, are investigated with their graphical representation, which would help designers and engineers improve the reliability of the system. Along with reliability assessment, a mathematical model is developed and solved to achieve the minimum cost of the system as well as maximum reliability.

Design/methodology/approach

In the proposed work, a general model of a solar seed sowing machine is considered for reliability evaluation using the Markov model process. The proposed system is a series-parallel arrangement of components where three components, namely the solar panel, batteries and direct current (DC) motor, are connected in series while all the operators are connected in parallel. The implemented Markov model approach assesses several parameters of reliability, which opens the scope for improvement in reliability and other measures like mean time to failure (MTTF) and sensitivity of the proposed system. So that the machine can deliver the desired output on the field. Also, the particle swarm optimization (PSO) algorithm is applied to optimize the cost of the system with the desired level of reliability.

Findings

Implementation of PSO provides the optimal cost for the proposed system with a predetermined level of reliability, which shows the relationship between reliability and cost of the system. Also, the Markov process approach provides the availability function, reliability function, reliability at different time values, MTTF and sensitivity of the proposed system.

Originality/value

This work evaluates the crucial characteristics of reliability for the proposed solar seed sowing machine using the Markov model which is a stochastic model. The assessment of reliability measures such as MTTF, availability and sensitivity plays a vital role in measuring and improving the performance of the machine in the actual environment. Examining the data obtained in this research is of great importance for the manufactures and system designers. Also, the powerful optimization technique PSO is implemented to solve a non-linear mixed-integer programming problem that provides the optimal cost for the system with desired reliability.

Citation

Bhandari, A.S., Kumar, A. and Ram, M. (2024), "Assessment of reliability measures and cost optimization of a solar seed sowing machine", International Journal of Quality & Reliability Management, Vol. 41 No. 9, pp. 2484-2501. https://doi.org/10.1108/IJQRM-11-2022-0326