Reliability investigations for high temperature interconnects

Rainer Dudek (Micro Materials Center, Fraunhofer ENAS, Chemnitz, Germany)
Peter Sommer (Micro Materials Center, Fraunhofer ENAS, Chemnitz, Germany)
Andreas Fix (CR/APJ3, Robert Bosch GmbH, Stuttgart, Germany)
Joerg Trodler (Contact Materials Division – Assembly Materials, Heraeus Materials Technology GmbH & Co.KG, Hanau, Germany)
Sven Rzepka (Micro Materials Center, Fraunhofer ENAS, Chemnitz, Germany)
Bernd Michel (Micro Materials Center, Fraunhofer ENAS, Chemnitz, Germany)

Soldering & Surface Mount Technology

ISSN: 0954-0911

Publication date: 28 January 2014

Abstract

Purpose

Because of the need for electronics use at temperatures beyond 150°C, high temperature resistant interconnection technologies like transient liquid phase (TLP) soldering and silver sintering are being developed which are not only replacements of high-lead solders, but also open new opportunities in terms of temperature resistance and reliability. The paper aims to address the thermo-mechanical reliability issues that have to be considered if the new interconnection technologies will be applied.

Design/methodology/approach

A TLP soldering technique is briefly introduced and new challenges concerning the thermo-mechanical reliability of power devices are worked out by numerical analysis (finite element simulation). They arise as the material properties of the interconnect materials differ substantially from those known for soft solders. The effective material responses of the new materials are determined by localized unit cell models that capture the inhomogeneous structure of the materials.

Findings

It is shown that both the TLP solder layer and the Ag-sinter layer have much less ductility and show less creep than conventional soft solders. The potential failure modes of an assembly made by TLP soldering or Ag sintering change. In particular, the characteristic low cycle fatigue solder failures become unlikely and are replaced either by metallization fatigue, brittle failure of intermetallic compound, components, or interfaces.

Originality/value

A variety of new failure risks, which have been analyzed theoretically, can be avoided only if they are known to the potential user of the new techniques. It is shown that an optimal reliability will be strongly dependent on the actual assembly design.

Keywords

Citation

Dudek, R., Sommer, P., Fix, A., Trodler, J., Rzepka, S. and Michel, B. (2014), "Reliability investigations for high temperature interconnects", Soldering & Surface Mount Technology, Vol. 26 No. 1, pp. 27-36. https://doi.org/10.1108/SSMT-10-2013-0030

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Publisher

:

Emerald Group Publishing Limited

Copyright © 2014, Emerald Group Publishing Limited

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